Schmalz VOC-AD-S-100 Operating Instructions Manual Download Page 4

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SAFETY INFORMATION

66 | EN

www.schmalz.com

30.30.01.00559/05

General safety information ..............................................................................................30

8.2

Pump oil maintenance .....................................................................................................31

8.3

Service table ....................................................................................................................32

8.4

Cleaning and replacing the fine filter ...............................................................................34

Spare and Wear Parts ....................................................................................... 35

9.1

Warranty ..........................................................................................................................35

9.2

Spare and Wear Parts for VOC-AD-S-63/100 .................................................................36

Accompanying Documents ............................................................................... 39

10.1

Vacuum Switch Operating Instructions ...........................................................................39

10.2

Vacuum Generator Operating Instructions ......................................................................39

10.3

Declaration of Conformity ................................................................................................39

Summary of Contents for VOC-AD-S-100

Page 1: ...www schmalz com EN Efficient Clamping Systems Operating Instructions Vacuum Operation Center VOC AD S 63 100 30 30 01 00559 05 06 2020...

Page 2: ...reproduction of this document or parts thereof is only permitted within the legal restrictions established by copyright law Any amendment or abridgement of the document is prohibited without the expr...

Page 3: ...cuum limit 15 2 2 4 Critical fill level reached 16 2 2 5 EMERGENCY STOP 16 3 Technical Data 17 3 1 Vacuum Operation Center VOC AD S 63 100 17 3 2 Pneumatic Connection Diagram 18 4 Delivery Packaging a...

Page 4: ...31 8 3 Service table 32 8 4 Cleaning and replacing the fine filter 34 9 Spare and Wear Parts 35 9 1 Warranty 35 9 2 Spare and Wear Parts for VOC AD S 63 100 36 10 Accompanying Documents 39 10 1 Vacuu...

Page 5: ...t is not avoided WARNING Type and source of the danger Consequences of the danger Removing the danger Caution This warning warns of danger that may result in injuries if it is not avoided CAUTION Type...

Page 6: ...hand injuries Warning of risk of crushing Warning of suspended load Warning of vacuum Warning of hot surface Warning of environmental damage 1 3 Mandatory action signs Explanation of the mandatory ac...

Page 7: ...nd The operating instructions must be stored with the machine It must be ensured that all persons performing activities on the machine are able to consult the operating instructions at all times The o...

Page 8: ...e purity of the ambient air this may contain exhaust gas particles that pass out of the exhaust opening at high speed and cause face and eye injuries Keep away from the exhaust airflow Wear safety gog...

Page 9: ...small quantities The water content in the liquid may not fall below 70 The integration of the VOC into the overall machine is the responsibility of the manufacturer of the overall machine or the mach...

Page 10: ...the VOC by the operating company must have read and understood the operating instructions DANGER Electric shock from contacting live parts Risk of death due to electric shock Work on the electrical i...

Page 11: ...t as short as possible 8 the VOC is not used together with explosive material or in explosive areas 9 the VOC is placed on a solid and level floor The responsibilities for the various activities on th...

Page 12: ...pump 3 Fill level sensor Critical fill level and inspection glass 4 Compressed air connection 4 bar 5 Fine filter 6 Connection thread G3 4 for hose connection 7 Droplet separator 8 Multi pole plug X1...

Page 13: ...ntil the liquid level in the storage tank falls below this range The liquid feedback process stops once fill level sensor 2Z1 item 12 stops emitting a signal This means that the storage tank has been...

Page 14: ...zard area during the machining process 2 2 1 Standard machining During the standard machining process the VOC is evacuated before the workpiece on the machine table or the clamping device can be clamp...

Page 15: ...quid is drained from the system by alternately switching the two valves The interval time for valve 2V1 amounts to 15 seconds closed 6 seconds open Valve 2V2 is switched to alternate with valve 2V1 Th...

Page 16: ...alve 1V2 must remain closed in this case The storage tank is completely drained see Chap 2 3 2 Draining the storage tank during machining operation and the machining process can be resumed as soon as...

Page 17: ...x 1100 x 2200 mm Installation position Upright vertical 5 Vacuum connections Internal hose diameter 25 mm Feedback Internal thread G3 4 Recommended internal hose diameter 25 mm Compressed air Quick re...

Page 18: ...TECHNICAL DATA 66 EN www schmalz com 30 30 01 00559 05 3 2 Pneumatic Connection Diagram Cooling lubricant return flow to the machine...

Page 19: ...nd must be included as part of any change of location 4 1 2 Check integrity Check that everything has been included in the shipment based on the enclosed delivery notes 4 1 3 Report damage Damage as a...

Page 20: ...4 3 2 Assembly and removal of the transport locks The unit may only be assembled by qualified experts The VOC is equipped with transport lugs item 15 for transport and assembly Lifting equipment must...

Page 21: ...DELIVERY PACKAGING AND TRANSPORT 30 30 01 00559 05 06 2020 Fig Transport lock Remove transport locks prior to commissioning the vacuum generator Remove the threaded rod...

Page 22: ...controlled The VOC must be visually inspected for any damage prior to commissioning Please ensure that the VOC is positioned on a solid and level surface The VOC must be connected to the overall mach...

Page 23: ...ing the VOC DANGER Electric shock from contacting live parts Risk of death due to electric shock Work on the electrical installation may only be performed by an electrician Disconnect the electrical e...

Page 24: ...d with a clockwise field of rotation IMPORTANT Immediately shut down the VOC if it is rotating in the wrong direction and reverse the polarity of the connection at the multi pole plug X1 item 8 5 Chec...

Page 25: ...and the collecting an appropriate slope for liquid level of BAZ must be guaranteed 5 1 4 Connecting the compressed air supply The Vacuum Operation Center must be connected to the compressed air supply...

Page 26: ...the overall machine Storage tank is evacuated The vacuum value is shown by the display item 14 S 5 Evacuate the clamping device incl the liquid part no workpiece and with slight leakage To test the fu...

Page 27: ...on the machine An operating vacuum of at least 600 mbar which is monitored by vacuum switch 1Z2 item 11 must be reached to machine workpieces on the overall machine The workpiece being machined on the...

Page 28: ...ct the service department Insufficient vacuum in the storage tank Vacuum generator defective Pinch valves inactive Prefilter is clogged Leakage in the VOC Contact the service department Check the sole...

Page 29: ...Liquid entering the vacuum generator was not separated Gas ballast valves on the vacuum pump defective Drain and clean the water separator Clean the oil see the operating instructions for the rel vac...

Page 30: ...d understood the operating instructions may perform maintenance work on the system DANGER Electric shock from contacting live parts Risk of death due to electric shock Work on the electrical installat...

Page 31: ...ported out of the pump with the help of the gas ballast valves This condition should continue until the oil is cleaned but at least 20 minutes This process must be repeated at regular intervals cf Cha...

Page 32: ...y C Check the level of the droplet separator item 1 and drain if necessary A X Clean the prefilter item 2 B X Clean the inspection glass for the droplet separator item 1 the fine filter item 3 and the...

Page 33: ...ivity Signature Date CW Activity Signature Date 1 A 27 A 2 A 28 A B 3 A 29 A 4 A B 30 A 5 A 31 A 6 A 32 A B 7 A 33 A 8 A B 34 A 9 A 35 A 10 A 36 A B C 11 A 37 A 12 A B C 38 A 13 A 39 A 14 A 40 A B 15...

Page 34: ...vacuum hose on top of the lid from the hose sleeve Remove the four SW10 hexagonal nuts using a hexagon wrench Remove the lid by pulling it upwards The filter cartridge is also mounted to the lid Step...

Page 35: ...r non original accessories we disclaim any responsibility on our part The exclusive use of original spare and wear parts is a prerequisite for the proper functioning of the Vacuum Operation Center and...

Page 36: ...30 01 00559 05 9 2 Spare and Wear Parts for VOC AD S 63 100 Item Chap 9 Article Description Schmalz Art No Type E Spare part V Wear part 1 Pinch valve QV G1 IG 10 05 06 00086 V 2 Pinch valve QV G3 8...

Page 37: ...h VS V W D K 2C PNP 10 06 02 00517 E 6 Screen insert SIEB EINS 36x 50 VOC 10 01 27 01621 V 7 Silencer SD G3 8 AG 56 SEG 10 02 01 00905 V 8 Solenoid valve EMV 8 24V DC 5 2 NO NC 1 5 10 01 22 00158 E 9...

Page 38: ...ND WEAR PARTS 66 EN www schmalz com 30 30 01 00559 05 11 Gas ballast valve 10 07 12 00072 V 12 Pump oil for EVE OG Volume 1 l OEL EVE OG 1L 27 02 01 00055 V 13 Vacuum Manometer VAM 67 V H SE 10 07 02...

Page 39: ...nstructions Operating instructions TDS 30 30 01 00721 apply for Vacuum Operation Centers in sizes VOC AD S 63 100 10 2 Vacuum Generator Operating Instructions Operating instructions TDS 30 30 01 00003...

Page 40: ...ACCOMPANYING DOCUMENTS 66 EN www schmalz com 30 30 01 00559 05...

Page 41: ...ACCOMPANYING DOCUMENTS 30 30 01 00559 05 06 2020...

Page 42: ...www schmalz com 30 30 01 00559 05 06 2020...

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