Schmalz VACUMASTER COIL Operating Instructions Manual Download Page 3

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Operating Instructions

ACU

ASTER

OIL

BA 30.30.01.00207

J. Schmalz GmbH

Johannes-Schmalz-Str. 1

72293 Glatten, Germany

Tel +49 7443 / 2403 - 0

Fax +49 7443 / 2403 - 259

www.schmalz.de

[email protected]

Last updated: 05.2019 / Index 02

Page 3 / 21

Appendix

Operating Instructions: Pump EVE 10-40

Operating Instructions: Electronic Warning Device

Standard Electrical Circuit Diagram

CE Conformity Declaration

Special design

The device includes the following special design feature(s):



“Vacuum on/off” functions via button control



Load recognition



Miscellaneous

........................................................................................................................................

(See appendix for special operating instructions or spare parts lists)

If the special design requires a different spare/wearing parts list,
the parts list in the “Spare parts” section is invalid.

Summary of Contents for VACUMASTER COIL

Page 1: ...IL BA 30 30 01 00207 J Schmalz GmbH Johannes Schmalz Str 1 72293 Glatten Germany Tel 49 7443 2403 0 Fax 49 7443 2403 259 www schmalz de schmalz schmalz de Last updated 05 2019 Index 02 Page 1 21 Store in a safe place for future reference ...

Page 2: ...TA 9 2 2 DIMENSIONS 9 3 DESCRIPTION _____________________________________________________________________________________ 10 3 1 COMPONENTS OF THE LIFTING DEVICE VACUMASTER 10 3 2 CONTROLS 11 3 3 VACUUM PUMP 12 3 4 SUCTION PLATE 12 3 5 SWIVELING UNIT 13 3 6 ACCESSORIES 13 4 INSTALLATION ____________________________________________________________________________________ 14 4 1 START OF OPERATIONS ...

Page 3: ... Pump EVE 10 40 Operating Instructions Electronic Warning Device Standard Electrical Circuit Diagram CE Conformity Declaration Special design The device includes the following special design feature s Vacuum on off functions via button control Load recognition Miscellaneous See appendix for special operating instructions or spare parts lists If the special design requires a different spare wearing...

Page 4: ...el mechanics and electricians Work on electrical equipment must be carried out by qualified electrical specialists only All persons commissioned with the task of setting up start of operations operating maintaining and repairing the device at the company of the user must have read and understood the operating instructions In particular the safety instructions must be observed The company of the us...

Page 5: ...ciples as well as the appropriate technical terminology To ensure safe operation this work may only be performed by qualified personnel or trained persons working under the supervision of qualified personnel A qualified employee is defined as an employee who has received technical training and has the knowledge and experience including knowledge of corresponding regulations necessary to enable him...

Page 6: ...s should always be transported as close to the floor as possible Gefahr Gefahr The lifting device may only be used when suspended from the crane hooks Do not sit or stand in the danger zone of the device this also includes individual body parts Transporting people or animals with the load or the swiveling unit is prohibited For safety reasons modifications or changes to the swiveling unit are not ...

Page 7: ...0 Workplaces The user s workplace is in front of the control handle where there is a clear view of the work space it must be ensured that the vacuum level and the work spaces are constantly monitored The user must ensure that the load is set down if possible in the event that the vacuum collapses and that no people are located in the danger zone at any time The user must continuously monitor the v...

Page 8: ...g device Vacuum reservoir with non return valve Check these safety devices at the start of every shift if the device is not operated continuously or once a week if the device is operated continuously Checking the gauge and warning device The warning device monitors the operating vacuum and power failures Switch on the lifting device Set the lifting device down on a metal plate or on another dense ...

Page 9: ...ature range 0 C to 40 C Power consumption 0 55 kW 0 90 kW Suction rate 16 m h 25 m h Noise DIN 45 635 at 50 60 Hz 61 63 dB A 65 67 dB A Permitted tensile load on the suspension eye 1 000 kg plus weight of the lifting device Weight of the lifting device See type plate Permitted loads See drawing in the appendix The permitted loads are based on a vacuum of 0 6 bar A friction factor of µ 0 5 between ...

Page 10: ...he standard version The items in bold print have safety functions Item Name Item Name 1 Control box with master switch 9 Manual slide valves for individual suction chambers 2 Warning device 10 Vacuum filter 3 Vacuum pump 11 Vacuum reservoir with non return valve 4 Central vacuum gauge and 12 Linear actuator slewing cylinder for the inner suction chamber 13 Linear actuator slewing motor 5 Control h...

Page 11: ...d or release load position the locking button must be pressed Locking button Pick up load position Release load position Manual slide valves for suction chambers Gefahr Gefahr Individual suction chambers are switched on off via the corresponding valves The permissible load of the lifting device is increased or lowered Individual suction chambers may only be switched on and off when the suction pla...

Page 12: ...be lifted and suction applied Gefahr Gefahr Caution The maximum holding force of the device will not be reached if suction is not applied by the suction chambers to the item to be lifted Individual suction chambers can be switched on and off via the manual slide valves on the suction plate Gefahr Gefahr Suction chambers not used to pick up the load must be switched off otherwise no vacuum can be g...

Page 13: ...and or turning drive may be operated continuously under load for 2 minute it must then cool down for 8 minutes Alternatively the swivel or turning drive can be operated with interruptions for a total of 2 minutes within a period of 10 minutes A swiveling process under full load requires t 19s When handling coils observe the maximum coil thickness as the center of gravity moves away from the grippe...

Page 14: ...e hoist Connect the power supply of the lifting device to the supply line of the hoist e g crane system in accordance with VDE regulations Check the rotational direction of the pump motor Check the rotational direction of the pump motor as follows Switch on the pump Watch the motor s fan blade It must turn in the direction shown by the arrow on the motor housing The device is delivered with a cloc...

Page 15: ...fting device to free stuck loads If the vacuum generation malfunctions lower the load immediately if possible Leave the danger zone immediately Only pick up and lift suitable loads check inherent stability and surface density Always keep an eye on the gauge Never lift items if the vacuum is less than 0 6 bar Immediately lower the load if the pointer of the gauge moves into the red zone Lower the l...

Page 16: ...the suction chambers can be damaged by the sharp edges of the coil Gefahr Gefahr Switch the suction chambers required on or off using the manual slide valves on the suction plate Ensure that unused suction chambers are switched off via the corresponding manual slide valves Individual suction chambers can be switched on and off via the manual slide valves on the suction plate The suction chambers m...

Page 17: ...de valve Move the manual slide valve on the control handle to the Release load position The load is released 5 4 Swiveling Loads A lifted load can be swiveled by 90 using the pressure switch on the control handle see Section 3 Description Gefahr Caution in the slewing area When swiveling turning ensure that the load does not collide with any other items 5 5 Moving the Lifting Device with the Crane...

Page 18: ...le to the Clamp position Manual slide valve faulty Repair replace Suction chamber is switched on and the workpiece is not completely covering it or the suction chamber is not being completely used Switch off the corresponding suction chamber using the manual slide valve on the suction plate when the remaining load bearing capacity is greater or the same as the workpiece weight A suction chamber wh...

Page 19: ...Maintenance Schedule Interval Daily Weekly Monthly Every six months Annual check Check safety equipment Gauge OK Does warning device emit signal at correct vacuum value X X Perform maintenance on the service gate valve and pump filter as described in the operating instructions See pump operating instructions Perform maintenance on the swiveling unit See the linear cylinder operating instructions V...

Page 20: ...ee device safety the vacuum filter must therefore be cleaned and maintained regularly Do not beat the vacuum filter When removing the filter cartridge ensure that no dust enters the lines 7 6 Leak Test Carry out a leak test once a month Position the suction plates on a dense and smooth surface e g a metal sheet Switch on the pump Apply suction to the workpiece Move the manual slide valve to the Cl...

Page 21: ...er queries about the unit The maximum load bearing capacity indicates the maximum load for which the device is designed This maximum load must not be exceeded Gefahr Gefahr The device weight indicated on the type plate must be taken into account when using the device on a hoist crane chain hoist etc The real stroke force of the device depends on the attached suction plate and can be considerably s...

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