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Operating Instructions

 

V

ACU

M

ASTER

 

BA 30.30.01.00185 

J. Schmalz GmbH 
Aacher Straße 29 
D - 72293 Glatten 
Tel  +49 +7443 / 2403 - 0 
Fax +49 +7443 / 2403 - 259 
http://www.schmalz.de 
e-mail: [email protected] 

 

 

30.30.01.00185 

Status 03.2013 / Index 00  

 

 

 

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Translation of original operating instructions 

This document should be kept in a safe place for future reference. 

 

Summary of Contents for VACUMASTER BASIC

Page 1: ...schmalz de e mail schmalz schmalz de 30 30 01 00185 Status 03 2013 Index 00 Page 1 28 B BA AS SI IC C C CO OM MF FO OR RT T B BA AS SI IC C 9 90 0 C CO OM MF FO OR RT T 9 90 0 B BA AS SI IC C 1 18 80...

Page 2: ...bH Aacher Stra e 29 D 72293 Glatten Tel 49 7443 2403 0 Fax 49 7443 2403 259 http www schmalz de e mail schmalz schmalz de 30 30 01 00185 Status 03 2013 Index 00 Page 2 28 B BA AS SI IC C P PN NE EU UM...

Page 3: ...Testing safety equipment 2 Technical specifications 3 Description 3 1 B BA AS SI IC C description 3 2 C CO OM MF FO OR RT T description 3 3 B BA AS SI IC C controls 3 4 C CO OM MF FO OR RT T controls...

Page 4: ...p operating instructions EVE 10 40 pump operating instructions Electronic warning device operating instructions battery operated Multistage ejector SEM 100 operating instructions Vacuum switch operati...

Page 5: ...issioning operating maintaining and repairing the unit must have read and understood the operating instructions well in particular the Safety chapter The operator s company must take internal measures...

Page 6: ...ed The permissible load must not be exceeded 1 6 Emissions The continuous sound pressure output by the unit is les than 70 db A 1 7 Specific hazards As the load is held to the suction plates of the de...

Page 7: ...ng device Danger Danger The warning device monitors the operating vacuum and power failure Switch on the vacuum generator Place the lifting device on a smooth metal plate or another dense smooth surfa...

Page 8: ...ons of the pump Vacuum generation with multi stage ejector Type of ejector SEM 100 SDA Compressed air connection G Vacuum connection G 1 Max suction rate m h 58 6 Noise dB A free 81 Noise dB A with su...

Page 9: ...il schmalz schmalz de 30 30 01 00185 Status 03 2013 Index 00 Page 9 28 3 Description 3 1 B BA AS SI IC C description B BA AS SI IC C B BA AS SI IC C P PN NE EU UM MA AT TI IC C B BA AS SI IC C 9 90 0...

Page 10: ...SI IC C Device switch B BA AS SI IC C 9 90 0 1 18 80 0 Pressure reducer B BA AS SI IC C P PN NE EU UM MA AT TI IC C 10 Manual sliding valve 4 Vacuum pump B BA AS SI IC C Multi stage ejector B BA AS S...

Page 11: ...E E P PN NE EU UM MA AT TI IC C The drawings only apply for standard devices Item Description Item Description 1 Suspension bar 9 Vacuum filter 2 Vacuum manometer 11 Operating lever 3 Device switch pr...

Page 12: ...d air Manual sliding valve on operating lever Picks up and releases the load Push right Pick up load hold Push left Release load against spring tension You must press the locking button to move the ma...

Page 13: ...ting panel Item Button Description 1 Pick up ON GREEN Load is picked up 2 Chain hoist UP Chain hoist travels upwards two speeds 3 Chain hoist DOWN Chain hoist travels downwards two speeds 4 Release RE...

Page 14: ...locking system 3 7 Suction plates Danger Danger Danger The suction plates serve to pick up the work pieces Only objects with flat smooth surfaces are suitable for lifting with this device exceptions...

Page 15: ...e hex bolts 2 with the washers 3 again Attach the adjusting rings in the centre again using the set screws 3 9 Accessories Valve for switching individual suction plates off If individual suction plate...

Page 16: ...horizontally with the suction plates facing down Danger Failure to observe the maximum load of the crane will lead to overloading This can cause the crane to topple over or the lifting device to fall...

Page 17: ...rom operation with the incorrect direction of rotation is not covered by the warranty After installation is completed the system must be tested for leaks see Maintenance chapter 4 2 Setting the load h...

Page 18: ...r Suction plates or lateral cross arms can be switched on and off on lifting devices with suction plates which can be deactivated This is done using valves on the vacuum distributor of the longitudina...

Page 19: ...tor malfunctions lower the load immediately if possible Leave the danger area immediately Only pick up and lift suitable loads check the intrinsic stability and surface density Always keep an eye on t...

Page 20: ...anual sliding valve on operating lever into the Vacuum on position The load is picked up C CO OM MF FO OR RT T Press the Suction ON button on the operating panel to pick up the load After turning on t...

Page 21: ...pressed simultaneously In order to prevent the vacuum storage unit emptying you should release the Suction ON button early after lowering the item See the Description chapter and the separate operati...

Page 22: ...y i e no suction plate may hold less load all suction plates must be at the same level Figure 2 If suction plates carry less load the maximum lifting capacity of the lifting device is reduced The alig...

Page 23: ...ve fault Repair replace Not all suction plates cover the workpiece leaking air is being sucked in Position the lifting device on the workpiece such that all suction plates cover the work piece complet...

Page 24: ...working on electrical components of the lifting device it must be disconnected completely from the power supply using the upstream disconnector or maintenance switch 7 2 Maintenance schedule Interval...

Page 25: ...e Do not beat the vacuum filter When removing the filter cartridge ensure that no dust enters the lines 7 6 Silencer The ejector silencer can become dirty over time For cleaning and maintenance see ej...

Page 26: ...anty claims or other queries on the device The maximum load bearing capacity indicates the maximum load for which the device is designed This maximum load must not be exceeded The weight entered on th...

Page 27: ...ons VACUMASTER Chapter 10 Appendix J Schmalz GmbH Aacher Stra e 29 D 72293 Glatten Tel 49 7443 2403 0 Fax 49 7443 2403 259 http www schmalz de e mail schmalz schmalz de 30 30 01 00185 Status 03 2013 I...

Page 28: ...ons VACUMASTER Chapter 10 Appendix J Schmalz GmbH Aacher Stra e 29 D 72293 Glatten Tel 49 7443 2403 0 Fax 49 7443 2403 259 http www schmalz de e mail schmalz schmalz de 30 30 01 00185 Status 03 2013 I...

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