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Operation

EN-US · 30.30.01.02106 · 00 · 07/19

21 / 30

8   Operation

8.1   General Preparations

 WARNING

Extraction of hazardous media, liquids or bulk material

Personal injury or damage to property!

4

Do not extract harmful media such as dust, oil mists, vapors, aerosols etc.

4

Do not extract aggressive gases or media such as acids, acid fumes, bases, biocides, dis-
infectants or detergents.

4

Do not extract liquids or bulk materials, e.g. granulates.

Always carry out the following tasks before activating the system:

1. Before each start of operations, ensure that the safety features are in perfect condition and fully

functional.

2. Check the device for visible damage and deal with any problems immediately (or notify the supervi-

sor).

3. Ensure that only authorized persons are present in the working area of the machine or system in or-

der to prevent any hazard from switching on the machine.

8.2   Changing the Blow-Off Flow Rate on the Ejector

Do not overwind the stop on the valve screw. A minimum flow rate of approx. 15 % is always
necessary for technical reasons. The blow-off volume flow can be set between 15 % and
100 %.

There is a valve screw below the vacuum connection that can be used to adjust the blow-off flow rate.
The valve screw is equipped with a stop on both sides.

Valve screw

+

-

1. Turn the valve screw clockwise to reduce the flow rate.

2. Turn the valve screw counterclockwise to increase the flow rate.

Summary of Contents for SCTMb

Page 1: ...Mini Compact Terminal SCTMb Operating Instructions WWW SCHMALZ COM EN US 30 30 01 02106 00 07 19...

Page 2: ...ished thereby Repro duction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any modifications to or abridgments of the document are proh...

Page 3: ...wing Off 10 3 3 Variants and product keys 10 3 4 Components of the Mini Compact Terminal 11 4 Technical Data 12 4 1 General parameters 12 4 2 Electrical Parameters 12 4 3 Mechanical Data 12 4 3 1 Perf...

Page 4: ...aintenance 24 11 1 Safety 24 11 2 Replacing the Silencer 24 11 3 Cleaning the Mini Compact Terminal 26 12 Spare and wearing parts accessories 27 12 1 Spare and Wearing Parts 27 12 2 Accessories 27 13...

Page 5: ...instructions may result in life threatening in juries Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions If you still have questions after reading th...

Page 6: ...a Part number Permitted pressure range Manufacturing date Serial number QR code Identical individual discs are installed in groups in the terminal as blocks The following counting method is defined fo...

Page 7: ...ines Neutral gases are approved as evacuation media Neutral gases include air nitrogen and inert gases e g argon xenon and neon For further information see See ch Technical Data The product is intende...

Page 8: ...Assembly and maintenance work may only be carried out by qualified personnel The following target groups are addressed in this manual Installers who are trained in handling the product and can operat...

Page 9: ...ration The ejector is designed for vacuum handling of airtight parts in combination with suction systems The vacuum is generated in a nozzle according to the Venturi principle i e by using suction gen...

Page 10: ...ed and their exact properties The SCTM product key so called system configuration e g SCTMc MP 6 XY 2AAF 2AB0 2AAH is com posed as follows Feature Variants Comment Product class SCTM terminal with c e...

Page 11: ...solenoid valve 7 Manual auxiliary actuation for each sole noid valve 8 Optional Compressed air connection in terface for each ejector disc 9 Compressed air connection feed through both end plates for...

Page 12: ...tion Yes Current consumption at 24 V Typical current consump tion 2 Max current consump tion 2 SCPMb xx NC 50 mA 70 mA SCPMb xx NO 75 mA 115 mA 1 The power supply must correspond to the regulations in...

Page 13: ...ax length of 2 m 4 3 2 Dimensions B B1 B2 B4 d G1 d1 G2 d2 H H1 79 9 97 8 8 9 42 9 4 5 4 8 59 64 7 H2 H3 H4 L L1 L2 L3 X1 Y1 31 5 8 8 37 8 n 12 5 56 8 n 12 5 15 12 5 45 8 n 12 5 32 5 All dimensions gi...

Page 14: ...Technical Data 14 30 EN US 30 30 01 02106 00 07 19 4 3 3 Pneumatic circuit plans NC NO NC EB NO EB...

Page 15: ...nal Compressed Air The ejector is also available with an additional compressed air connector to supply the blow off pulse sep arately external blow off function EB While the vacuum is interrupted smal...

Page 16: ...s 1 Compare the entire delivery with the supplied delivery notes to make sure nothing is missing 2 Damage caused by defective packaging or occurring in transit must be reported immediately to the carr...

Page 17: ...ent materials that have been provided 2 Firmly connect and secure pneumatic and electrical line connections to the compact terminal 3 Ensure that there is adequate installation space in the area where...

Page 18: ...ctors 7 4 Connecting the Compressed Air and Vacuum 1 1 2 3 1 1x compressed air connection per 9 ejec tor discs marking 1 2 1x vacuum air connection per ejector disc marking 2 3 Optional 1x compressed...

Page 19: ...lightweight workpieces with high positioning precision The hose size and the thread on the connector depend on the particular ejector disc and can have the fol lowing dimensions Push in 8 6 Thread 1...

Page 20: ...ation 20 30 EN US 30 30 01 02106 00 07 19 Provide connection cable for example 2x item no 21 04 06 00086 4 Insert the connection cables into the electrical connections 1 and 2 until they click into pl...

Page 21: ...ully functional 2 Check the device for visible damage and deal with any problems immediately or notify the supervi sor 3 Ensure that only authorized persons are present in the working area of the mach...

Page 22: ...sed air supply Vacuum level is not reached or vacuum is built up too slowly Silencer is dirty 4 Replace the silencer Leakage in hose line 4 Check hose connections Leakage at suction cup 4 Check suctio...

Page 23: ...ies to spare parts provided that these are original parts supplied by us We are not liable for any damage resulting from the use of non original spare parts or accessories The exclusive use of origina...

Page 24: ...t atmospheric pressure NOTE Improper maintenance Damage to the mini compact terminal and the ejector discs 4 Switch off the supply voltage before performing any maintenance 4 Secure it so that it cann...

Page 25: ...30 2 Remove the clamp 3 Then remove the silencer and filter from the ejector 4 Pull the filter out of the housing and dispose of it 5 Insert the new filter into the housing and rein stall the silence...

Page 26: ...ing on the housing hand tight 11 3 Cleaning the Mini Compact Terminal 1 For cleaning do not use aggressive cleaning agents such as industrial alcohol white spirit or thin ners Only use cleaning agents...

Page 27: ...suction valve for nozzle size 03 10 05 01 00396 S NO ejector suction valve for nozzle size 05 07 10 10 05 01 00395 S NC ejector suction valve for nozzle size 03 10 05 01 00395 S NC ejector suction val...

Page 28: ...ommissioning and Recycling 13 1 Materials Used Component Material Housing PA6 GF Inner components Aluminum alloy anodized aluminum alloy stainless steel POM Silencer insert Porous PE Screws and bracke...

Page 29: ...owing applicable EC directives 2014 30 EU Electromagnetic Compatibility 2011 65 EU Directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment The fo...

Page 30: ...J Schmalz GmbH EN US 30 30 01 02106 00 07 19 Subject to technical changes without notice...

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