Schmalz EVE-KL Operating Instructions Manual Download Page 1 | Manualshive

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Innovative Vacuum for Automation

EN

30.30.01.0086

7

/00 | 04.2015

Operating Instructions

EVE

-KL

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Summary of Contents for EVE-KL

Page 1: ...Innovative Vacuum for Automation EN 30 30 01 00867 00 04 2015 Operating Instructions EVE KL ...

Page 2: ...al Drawing 15 Spare Parts 16 Spare parts Kits 16 Accessories 16 Oil 16 EC Declaration of Conformity 17 Technical Data 18 Preface These operating instructions contain information for product description safety transport storage installation and commissioning maintenance overhaul troubleshooting and spare parts of the vacuum pump Version drive with integrated frequency inverter The drive with integr...

Page 3: ...e minimum allowed intake pressure will not be underrun Version Aqua The safety valve on the vacuum pump protects the vacuum pump against overheating only It is not designed for frequent use and must therefore not be used as a system pressure regulating valve Principle of Operation The vacuum pump works on the claw principle The components are dimensioned such that on the one hand there is never co...

Page 4: ...he vacuum pump is packed in a cardboard box cushioned with rolled corrugated cardboard Remove the corrugated cardboard from the box In case the vacuum pump is laid in foam Remove the foam In case the vacuum pump is bolted to a pallet or a base plate Remove the bolting between the vacuum pump and the pallet base plate In case the vacuum pump is fastened to the pallet by means of tightening straps R...

Page 5: ...ns comply with the protection class of the drive motor according to the nameplate Make sure that the vacuum pump will be placed or mounted horizontally Make sure that the base for placement mounting base is even Make sure that in order to warrant a sufficient cooling there will be a clearance of minimum 1 m between the vacuum pump and nearby walls Make sure that no heat sensitive parts plastics wo...

Page 6: ...rom the vacuum pump or provide a liquid separator or a drip leg with a drain cock so that no liquids can back up into the vacuum pump Electrical Connection Controls Make sure that the stipulations acc to the EMC Directive 2004 108 EC and Low Voltage Directive 2006 95 EC as well as the EN standards electrical and occupational safety directives and the local or national regulations respectively are ...

Page 7: ...he separate operating instructions Electrically connect the drive motor Connect the protective earth conductor Connection Scheme Three Phase Motor Delta connection low voltage Star connection high voltage Double star connection multi voltage motor with 9 terminals low voltage Star connection multi voltage motor with 9 terminals high voltage Double star connection multi voltage motor with 12 termin...

Page 8: ...d intake pressure will not be underrun Vacuum pumps MM 1202 AV MM 1200 AV MM 1252 AV and MM 1250 AV are thermally suitable for continuous operation at intake pressures down to 100 hPa abs 100 mbar abs By means of process control and or vacuum relief valves it must be made sure that the minimum allowed intake pressure will not be underrun Vacuum pumps MM 1322 AV and MM 1320 AV version 600 3600 min ...

Page 9: ... up Check the level and the colour of the synchronising gear oil The level shall be slightly above the middle of the sight glass e 76 The level of the synchronising gear should stay constant over the Every 6 Months Make sure that the housing is free from dust and dirt clean if necessary Make sure that the vacuum pump is shut down and locked against inadvertent start up Remove the acoustic enclosur...

Page 10: ...pump conveyed gas that was contaminated with foreign materials which are dangerous to health harmful material can reside in pores gaps and internal spaces of the vacuum pump Danger to health during dismantling of the vacuum pump Danger to the environment During dismantling of the vacuum pump personal protective equipment must be worn The vacuum pump must be decontaminated prior to disposal Overhau...

Page 11: ...ot contaminated with harmful foreign material According to the best knowledge at the time of printing of this manual the materials used for the manufacture of the vacuum pump involve no risk Dispose of the used oil in compliance with applicable regulations Dispose of the vacuum pump as scrap metal Removal from Service 30 30 01 00867 00_EN 04 2015 Seite 11 EVE KL ...

Page 12: ...ng Process components evaporating under vacuum Check the process if applicable The vacuum pump does not start The drive motor is not supplied with the correct voltage or is overloaded Supply the drive motor with the correct voltage The drive motor starter overload protection is too small or trip level is too low Compare the trip level of the drive motor starter overload protection with the data on...

Page 13: ... wires against the connection diagram particularly on motors with six coils Tighten or replace loose connections Version with three phase motor The vacuum pump runs in the wrong direction Verification and rectification page 5 Installation and Commissioning Foreign objects in the vacuum pump Stuck bearings Synchronising gear damaged due to operation with low oil level 30 30 01 00867 00_EN 04 2015 S...

Page 14: ...nt temperature too high Observe the permitted ambient temperatures Temperature of the inlet gas too high Observe the permitted temperatures for the inlet gas Mains frequency or voltage outside tolerance range Provide a more stable power supply Partial clogging of filters or screens Partial clogging in the suction discharge or pressure line Remove the clogging Long suction discharge or pressure lin...

Page 15: ...Sectional Drawing 30 30 01 00867 00_EN 04 2015 Seite 15 EVE KL Sectional Drawing ...

Page 16: ...e horizontal with paper cartridge to separate solids 0945 000 071 Liquid and dust separator STF 0250 to protect against solids and liquids on the suction side 0962 117 387 Liquid separator LSS 0250 to protect against condensate and liquids on the suction side 0965 117 784 Liquid separator LSA 0250 to protect against condensate and liquids on the suction side with automatic draining 0965 117 780 Oi...

Page 17: ...30 30 01 00867 00_EN 04 2015 Seite 17 EVE KL EC Declaration of Conformity ...

Page 18: ...g gear oil filled ex works MM 1324 AV 50 60 200 3 0 1500 160 70 250 280 0 40 atmospheric 1 see nameplate 4 0 60 4 2 1800 192 74 MM 1202 AV 50 100 4 2 3000 200 75 235 4 3 60 5 2 3600 240 79 5 5 MM 1252 AV 50 5 0 3000 250 75 240 285 5 1 60 6 8 3600 300 79 MM 1322 AV 50 150 6 0 3000 300 77 275 310 6 0 60 6 5 3600 360 82 MM 1200 AV 50 60 100 5 5 600 3600 max 240 79 240 MM 1250 AV max 300 250 MM 1320 A...

Page 19: ...30 30 01 00867 00_EN 04 2015 Seite 19 EVE KL blank page ...

Page 20: ...cit written agreement from J Schmalz GmbH Schmalz Services Global contact Our sales network of local field representatives international subsidiaries and trade partners ensures quick and competent information and advice in more than 50 countries worldwide www schmalz com vertriebsnetz Online dokumentation Conveniently download catalogs operating instructions and CAD data and get comprehensive info...

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