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3  Product description

3.1  Product Design

The product is a storage station according to DIN ISO 13849-1. The basic and proven safety regulations as per DIN
EN 13849-1 can only be adhered to if original parts from Schmalz are used.

2

1

3

4

1

Stop

2

Storage station

3

Attachment and positioning (6x)

4

Sensor attachment (4x) (sensor optional)

3.2  Description of Functions

The storage station is a device in which a fully equipped loose member RMQC is held ready in a defined position.

Several storage stations can hold variously equipped loose members for use with a fixed member.

The loose members and storage station have been designed and developed in such a way that incorrect insertion
of the loose member into the storage station is not possible.

The storage station can be used with or without sensors (for position and safety monitoring).

3.2.1  Function of the Sensors

The figure below shows an example of a combination consisting of a fixed member, loose member with gripper
and storage station.

When the sensor system is used, it checks whether the loose member is present in the storage station.

The fixed member is then moved onto the loose member from above. The centering pins on the loose member
help with insertion. Along with the fixed member and loose member, the robot moves to the “test position”sensor
in the storage station.

The two sensors in the test position (test channel) respond when the locking mechanisms are lowered and are in
contact with the fixed member.

When the fixed and loose members are joined together, the internal spring-pin contacts are connected for signal
transmission.

As a result, the connect LED (3) changes color from red to green and a connect signal (depending on the variant) is
transferred to the higher-level controller.

EN-US · 30.30.01.02781 · 00 · 06/21

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Summary of Contents for 10.08.09.00013

Page 1: ...alz GmbH 06 21 This document is protected by copyright J Schmalz GmbH retains the rights established thereby Reproduction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any mod ifications to or abridgments of the document are prohibited without explicit written agreement from J Schmalz GmbH J Schmalz GmbH Johannes Schmalz Str 1 72293...

Page 2: ...uct description 5 3 1 Product Design 5 3 2 Description of Functions 5 3 2 1 Function of the Sensors 5 3 2 2 Circuit Diagram for Sensor System 6 3 2 3 Configuration of Test Position Sensor 7 3 2 4 Configuration of Storage Position Sensor 7 3 2 5 Functional Safety 7 4 Technical Data 7 5 Dimensions 7 6 Checking the Delivery 8 7 Installation 8 7 1 General Mounting Information 8 7 2 Mounting 8 7 3 Init...

Page 3: ...ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions If you still have questions after reading the technical documentation contact Schmalz Service at www schmalz com services 1 3 Type Plate The type plate 1 is permanently attached to the prod uct at the location shown and must always be clearly legible It contains important information about the pr...

Page 4: ...rect losses or damages that result from using the product This applies in particular to any use of the product that is not in accordance with the intended purpose and to any use that is not described or mentioned in this documentation The use of the product under extreme conditions for example with abrasive fluids or dusts requires the prior ap proval of Schmalz In particular the following are con...

Page 5: ...t sensors for position and safety monitoring 3 2 1 Function of the Sensors The figure below shows an example of a combination consisting of a fixed member loose member with gripper and storage station When the sensor system is used it checks whether the loose member is present in the storage station The fixed member is then moved onto the loose member from above The centering pins on the loose mem...

Page 6: ...r 6 Storage station MATCH 7 Locking mechanism 8 Sensor test position locking mechanism low ered 2x optional 3 2 2 Circuit Diagram for Sensor System Connection of the M8 3 Pin Sensor Connec tor Circuit symbol for sensor in storage position Series connection of two sensors in test position Power Supply Safety Input Power Supply Safety Input Safety Input 6 10 EN US 30 30 01 02781 00 06 21 ...

Page 7: ...o consideration The safety function secure locking between the fixed and loose member of the product is ensured by two redun dant mechanisms mechanical lock springs Supplementary technical protective measures sensors provide a high degree of diagnostic coverage As a result the product has been classified in control category 3 according to DIN EN ISO 13849 1 chapter 6 2 6 According to Figure 5 in c...

Page 8: ...st be mounted on a suitable screw on surface that meets the requirements for evenness The permissible unevenness is 0 03 mm You must switch off the power supply before mounting installation and maintenance work The mounting bolts and dowel pins are not included in the scope of delivery Strength class for the mounting bolts 8 8 DIN EN ISO 4762 Schmalz recommends verifying the permissible load capac...

Page 9: ...he anti rotation guard When using two or more storage stations a minimum distance of 70 mm without strain relief must be main tained between the storage stations in order to prevent the sensors from colliding The following work steps must be observed during mounting and are explained here using the example of mount ing from the front ü The customer supplies the required number and type of mounting...

Page 10: ...gically neutral cleaning agent 4 Use cleaning agent that is rated as non harmful to health 4 The use of the following cleaning agents is strictly prohibited Acetone white spirit cellulose thinner turpentine oil solvents 9 Taking the Product Out of Operation and Disposal If the product reaches the end of the utilization phase it may be fully disassembled and disposed of Only qualified specialist st...

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