Schiller Grounds Care Bob-Cat 942297G Operator'S Manual Download Page 43

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ITM PART NO.

DESCRIPTION

QTY

ITM PART NO.

DESCRIPTION

QTY

FastCat Pro

FIGURE 1

FRAME-ENGINE/CLUTCH ASSY

4164364

ENGINE-FX541V KAW

4164366

ENGINE-FX600V KAW

38666

FILTER-FUEL

4164537 FILTER-OIL
4164629 FILTER-AIR

(USED ON MODELS 942297G, 942298G &

942302G)

4164366

ENGINE-FX651V KAW

4164367

ENGINE-FX691V KAW

38666

FILTER-FUEL

4164630  FILTER-AIR
4164631  FILTER-SAFETY
4164537  FILTER-OIL

(USED ON MODELS 942299G & 942405G)

4163987

ENGINE-627cc VANGRD B&S 1

38666

FILTER-FUEL

4164152 ELEMENT-AIR
4164153 FILTER-OIL

(USED ON MODEL 942404F)

2 4164386

MUFFLER-KAW

(USED ON MODEL 942297G, 942298G &

942302G)

4164385

MUFFLER -KAW

(USED ON MODELS 942299G & 942405G)

4163913 MUFFLER-B&S

(USED ON MODEL 942404G)

64152-23

1/4-20X3/8 LG SP SCREW

4 38665

SOLENOID

(ITEMS 3 & 4 USED ON 942299G, 942404G, &

942405G)

38304-03

BRG-FLANGED PLASTIC

2721331.7

WLDMT-CLUTCH STOP

7 64265-04 LOCKNUT-M8-1.25

64164-12

KEY-1/4X1/4X1 SQ END

64006-06

LOCKWASHER-HEL 7/16

10 64205-001

BLT-MET M8-1.25X20

11 4164049

S-FRAME W/ LABELS

12 4144116

CLUTCH-ENGINE PULLEY

13 48412-01

CLAMP

14 64197-005

BLT-TDFM 3/8-16X1-1/4

15 64006-02

LOCKWASHER-HELICAL 5/16 1

(USED ON MODEL 942404G ONLY)

16 64163-55

WSHR .328X.75X14 GA

17 64223-11

SCH CAPSCREW M8-1.25X16 1

(USED ON MODEL 942404G ONLY)

18 4144112.7

WLDMT-CLUTCH BRACKET

19 4163309

PULLEY-ENGINE

20 64123-78

BOLT-HEX 7/16-20X2-1/2

(USED ON 942299G, 942404G & 942405G)

21 69053-13

HOSE-HTDRO, 3/8X14"

(ITEMS 22-24 USED ON KAW ENGINES ONLY)

22 64266-02

NUT-FL LOCK M8-1.25

23 64263-002

BLT-FLG HD M6-1.0 X 16

24 4164442.7

BRKT-MUFFLER LH

* 4164443.7

BRKT-MUFFLER RH

25 64123-55

BLT-HEX 5/16-18X3

(USED ON MODEL 942404G & 942405G ONLY)

26 4164251

VAILVE-OIL DRAIN

27 88042-03

CLAMP-HOSE

28 4164252-001 FITTING-3/8NP TO BARB

29 11061-7061 GASKET-MUFFLER

(AVAILABLE FROM KAWASAKI DEALER)

806425

GASKET-MUFFLER

(AVAILABLE FROM B&S DEALER)

(ITEMS 30-32 USED ON KAWASAKI UNITS ONLY)
30 64123-70

BLT-HEX 3/8-16X1-1/2

31 64006-03

LOCKWSHR-3/8 HELICAL

32 4162803.7 DEFLECTOR-AIRFLOW

(USED ON 942404G ONLY)

* NOT ILLUSTRATED

Summary of Contents for Bob-Cat 942297G

Page 1: ...36 SIDE DISCHARGE 942298G FastCat FX600V KAW W 48 SIDE DISCHARGE 942299G FastCat FX651V KAW W 52 SIDE DISCHARGE 942302G FastCat FX600V KAW W 42 SIDE DISCHARGE 942404G FastCat 627cc VANGUARD B S W 61 SIDE DISCHARGE 942405G FastCat FX691V KAW W 61 SIDE DISCHARGE REV B 04 2012 ...

Page 2: ...tado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen cáncer defectos de nacimiento y otros daños en el proceso de reproducción humana L émission du moteur de ce matériel con tient des produits chimiques que l Etat de Californie considère être cancérigènes provoquer des défauts congénitaux et d autres dangers en matière de reproduc tion E...

Page 3: ...from Schiller Grounds Care Inc products You can trust Schiller Grounds Care Inc replacement parts because they are manufactured with the same high precision and quality as the original parts Schiller Grounds Care Inc designs and builds its equipment to serve many years in a safe and productive manner For longest life use this machine only as directed in the manuals keep it in good repair and follo...

Page 4: ... or accessories should personal injury and or property damage result MODEL NUMBER This number appears on sales literature technical manuals and price lists SERIAL NUMBER This number appears only on your mower It contains the model number followed consecutively by the serial number Use this number when ordering parts or seeking warranty information This symbol means ATTENTION BECOME ALERT Your safe...

Page 5: ...afety All operators and mechanics should be trained The owner is responsible for training the users Wear appropriate clothing including long trousers and safety goggles or safety glasses with side shields when operating mower Do not operate barefoot or wearing open sandals Long hair loose clothing or jewelry may get tangled in moving parts Wear hearing protection Never allow underage children unsk...

Page 6: ...nd use caution when making turns and crossing roads and sidewalks Stop blades if not mowing Do not run the engine in an enclosed area where dangerous carbon monoxide fumes can collect Do not place your foot on the ground while operating the machine Before operating lower the discharge chute install the mulcher or put the entire grass catcher in place Keep clear of the discharge opening at all time...

Page 7: ...top the engine disengage the PTO set parking brake and wait until the blades quit rotating and lower cutting unit before refueling before removing grass catcher before making height adjustment unless the adjustment can be made from the operator s position Stop the engine disengage the PTO set parking brake and disconnect the spark plug wire s or remove the key before clearing blockages or uncloggi...

Page 8: ...ing up Mid mount zero turns belly mounted deck have much greater traction pointed up slope than down slope Be aware that traction may be lost going down a slope Do not operate a mid mount zero turn on slopes it cannot back up Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Do not turn on slopes unless necessary and then turn slowly and downhill whe...

Page 9: ...Make sure connections are tight and hoses are in good condition Blades Mower blades are sharp and can cut Use extra caution when handling Remove ob structions with care Wrap the blade s or wear gloves Be aware that rotating one blade on multi blade mowers can cause other blades to rotate Only replace blades Never straighten or weld them Keep other persons away from blades Fuel Gasoline and diesel ...

Page 10: ...n open flame such as a water heater or an appliance with a pilot light Keep gasoline storage area free of grass leaves and excessive grease to reduce fire hazard Clean grass and debris from cutting units drives mufflers and engine to help prevent fires JUMP STARTING 1 Be sure the jumper cables are in good condition Turn off the ignition and all electrical accessories on both machines 2 Position th...

Page 11: ...acking materials Loosen the caster wheel axle bolts and bumper bolts to remove the shipping brackets Discard shipping brackets b Re install and tighten bumper bolts c Tighten caster wheel axle bolts against caster axle spanner bushings to 80 ft lbs 2 TIRE PRESSURE a Set tire pressures to 14 lbs in2 1 0 kg cm2 Tires are overinflated for shipping 3 TRACTION LEVERS a Tighten bolt A b Sit on the machi...

Page 12: ...always assemble the RED positive battery cable first and the ground BLACK negative cable last c Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion Keep terminal covers in place Read Operation and Safety Manual before starting Operator Manual is located under the seat footplate Tilt seat forward footplat...

Page 13: ...11 FastCat Pro LABELS F N R 4165615 N F N N 4165616 R PTO SWITCH 4165662 bORDER IS NOT BLUE BORDER IS WHITE ...

Page 14: ...12 FastCat Pro LABELS ...

Page 15: ...de bolts daily for tightness Inspect for damage after striking a foreign object Make repairs before restarting operation Find and repair cause of any abnormal vibration AVOID SERIOUS INJURY OR DEATH Read and obey the Operation Safety Manual Remove objects that could be thrown by the blades Use caution on slopes Stay off slopes the machine cannot back up Stop blades and drive down slowly if machine...

Page 16: ...14 FastCat Pro LABELS OPERATOR S MANUAL IS LOCATED UNDER THE FOOT PLATE 4165730 ...

Page 17: ...rns off the PTO and stops the blades or other attachment NOTE The PTO switch does not control attachments powered by a separate engine Disengage the PTO whenever you stop or leave the operator s position Shut off engine with the key and remove the spark plug wires before making adjustments or unplugging a clogged mower Do not engage the PTO until ready to start mowing HOUR METER M Records accumula...

Page 18: ...d or stands unused for any length of time Shutting off the fuel supply avoids the possibility of flooding should any dirt get under the carburetor float needle Leaving the tank selector in either tank position can allow severe flooding which may ruin the engine by diluting the oil Right Tank Fuel flows from the right tank when the selector is turned 1 4 turn toward the right Left Tank Fuel flows f...

Page 19: ...er of the machine are made by having one lever in reverse while the other is in forward By varying the relative positions of the two levers the rate of turn is varied to suit the mowing situation Slow down before making sharp turns The machine is capable of turning very rapidly when the levers are moved further apart from each other Loss of control and or turf damage may result Lift and traction l...

Page 20: ...ut of neutral lock Parking brake in ON position operator s left side PUSHING THE MACHINE The machine may be pushed with the engine off the parking brake off and the bypass valves open To open the bypass valves move the parking brake to the OFF position then lift and pull bypass control rod C through the large opening D until the control rod stop is past the opening Drop rod C into the small openin...

Page 21: ...ooling fins governor parts and muffler Clean air intake screen Check air cleaner service if necessary ___ Never allow riders ___ Inspect area and remove stones branches or other hard objects that might be thrown causing injury or damage ___ Clean area around oil fill dipstick Remove dipstick and check to be sure oil is in operating range between marks on dipstick Add oil if necessary but Do Not Ov...

Page 22: ...choke to the OFF position OPERATOR PRESENCE INTERLOCK SYSTEM To start the engine The PTO switch must be OFF Both traction levers must be in the neutral lock position The parking brake must be ON To operate the machine 1 The operator must be in the seat or engaging the PTO will kill the engine 2 The parking brake must be OFF and the opera tor must be in the seat or moving a traction lever from the ...

Page 23: ...ne 4 Steering Move one lever forward and one back Turns during forward movement Right turn move the right traction lever back toward neutral to slow the right drive wheel Left turn move the left traction lever back to ward neutral to slow the left drive wheel Turns during reverse movement Reverse right turn move the right traction lever forward toward neutral to slow the right drive wheel Reverse ...

Page 24: ...hree rounds mow in the opposite direction left hand turns until finished If grass is extremely tall it should be mowed twice the first cut relatively high the second cut to the desired height Use the left side of the mower for trimming Choose cutting directions so that clippings are thrown onto areas that already have been cut This method results in the most even distribution of clippings and more...

Page 25: ... a n o i t i d d a r o f l a u n a m e n i g n e e h t t l u s n o C p U p o T k c e h C l e v e L l i O X s k a e L r o F k c e h C X e k a t n I r i A n a e l C n e e r c S X r e n a e l C r i A n a e l C r e n a e l c e r P X r e n a e l C r i A n a e l C t n e m e l E X s n i F g n i l o o C n a e l C X d n A l i O e g n a h C r e t l i F al u n a m s r e r u t c a f u n a m e n i g n e e e S ...

Page 26: ...___ ________________________________________________ ________________________________________________ ________________________________________________ L A R E N E G E T A D S R H E T A D S R H E T A D S R H E T A D S R H E T A D S R H E T A D S R H s e r u s s e r P e r i T k c e h C s t n i o P l l A e t a c i r b u L s t l o B s t u N k c e h C E N I G N E l e v e L l i O k c e h C l i O e g n a...

Page 27: ...ire pressure Tires should be kept inflated to 14 lbs in2 1 0 kg cm2 Improper tire inflation can cause rapid tire wear and poor traction Uneven inflation can cause uneven cutting Overinflation of caster tires can cause casters to wobble on hard surfaces BATTERY Battery acid is caustic and fumes are explosive and can cause serious injury or death Use insulated tools wear protective glasses or goggle...

Page 28: ...e 1 Deck lift lever 1 point 2 Deck lift pivots 4 points 3 Pull arms 2 points located at the front of the cutterdeck 4 Caster wheel pivots 2 points Lubricate every 500 hours or once a year NOTE ON BLADE SPINDLES The blade spindles on these machines use a superior sealed bearing that does not require relubrication ...

Page 29: ... is warm 1 Release the oil drain hose assembly from the engine clip J Lay hose assembly over the frame edge or through the frame cutout which ever is most convenient 2 Remove the rubber cap D from the tip of the hose assembly and turn the drain valve to allow oil to drain from the engine Dispose of used oil in accordance with local requirements 3 Clean drain valve and tighten the plastic portion o...

Page 30: ...d other debris A clean machine also reduces the risk of fire due to accumulation of combustible debris and chaff Brush or blow clippings and debris off the cutterdeck and engine deck WASHING MACHINE CAUTION Improperly washing a machine can cause water to enter bearings and other components This can greatly reduce component life Do not use a pressure washer Do not direct water at bearings or seals ...

Page 31: ...ould be implemented any time a hydrostatic system has been opened to fa cilitate maintenance or any additional fluid has been added to the system Purging may be required if the unit shows any of the following symptoms Noisy operation Lack of power or drive after short term use High operation temperature excessive oil expansion 1 Check the transaxle fluid fill to proper level if required 2 Raise th...

Page 32: ...in ac cordance with local requirements 2 Wipe the filter base surface off and apply a film of new oil to the gasket of the new replacement filter Install the new filter by hand turn 3 4 to one full turn after the filter gasket contacts the filter base surface 3 Re install the filter guard and torque the three screws to 65 in lbs each 4 Remove cap C fill the transaxles through the expansion tank D ...

Page 33: ...the blade as shown the blade and the blade spacer 3 Install assembly on the blade spindle 4 Torque the blade bolt to 70 ft lbs BLADE REMOVAL Follow these instructions to prevent injury during blade removal 1 Loosen with a box wrench or a socket and long breaker bar To gain additional leverage slip a long pipe or thick walled tube over breaker bar or wrench 2 Insert wood block A as shown with grain...

Page 34: ... remove slack in chain Tighten nuts on bolts G ADJUSTMENTS HEIGHT OF CUT The height of cut is set by moving height of cut pin B to the hole designated for the height of cut desired To change the height of cut 1 Lift the deck to the highest position 2 Move pin B to the selected hole 3 Lower the deck until the lift lever is stopped by the pin NOTES Height of cut may vary due to the amount of tread o...

Page 35: ... brake linkage as follows 1 Move the machine to a flat horizontal surface 2 Grip the flats on the brake rod A Tighten nut B on the brake rod until you run out of threads See Figure 1 for detailed view 3 Move the parking brake handle to the OFF position 4 Loosen nut X 5 Hold brake arm in the OFF position as shown in Figure 2 6 Adjust linkage rod U until formed end of rod meets brake arm hole in the...

Page 36: ... and temporarily connect the two terminals with jumper wire J as shown 4 Start the engine and run at low speed 5 Move parking brake to the OFF position 6 Loosen jam nuts K at both ends of the control rod L 7 Rotate the control rod until the corresponding wheel stops turning Lock the control rod jam nuts Run the engine up to high idle and stroke the traction levers forward and back to check the adj...

Page 37: ...t be placed into slots a like heights or arm rest will not fit 3 Re assemble washers 2 4 arm rest 3 and acorn nuts 1 in reverse order from disassembly Hold carriage bolts 5 in lockting slots while tight ening acorn nuts 1 to prevent them from falling out of the locking slots Tighten nuts 1 until de sired resistance in arm rest rotation is acheived A A B B C C 1 1 2 4 3 2 4 5 5 SEAT ADJUSTMENT The ...

Page 38: ...e belt from idler Remove belt from cutterdeck pulleys NOTE Use the 3 8 ratchet in the square hole A on the idler 4 Remove belt from clutch pulley 5 Install the new belt by performing these steps in reverse order NOTE 61 cutterdeck may require tension spring adjustment after belt installation See Belt tension 2 SPINDLE DECK 3 SPINDLE DECK BELT TENSION FOR 61 DECK All belts are tensioned by spring l...

Page 39: ...cutterdeck belt replacement 2 Disconnect wire I at clutch M Remove bolts J and remove torque restraint 3 Using a ratchet with a 9 16 socket place over nut at location P Use the ratchet to rotate it enough to remove the transaxle drive belt 4 Install a new transaxle drive belt by performing these steps in reverse order 5 Inspect the fans Replace if worn or damaged Torque transaxle pulley nut to 28 ...

Page 40: ...38 FastCat Pro ...

Page 41: ...39 FastCat Pro PARTS SECTION PARTS SECTION ...

Page 42: ...astCat Pro FIGURE 1 FRAME ENGINE CLUTCH ASSY 4 3 2 19 8 9 20 12 24 22 5 10 6 7 18 14 30 17 15 JUMPER HARNESS 11 16 ONLY ONLY 10 16 KAW ENGINE B S ENGINE 25 23 1 27 26 21 27 28 13 29 31 32 INCLUDED W ENGINE ...

Page 43: ...6 06 LOCKWASHER HEL 7 16 1 10 64205 001 BLT MET M8 1 25X20 3 11 4164049 S FRAME W LABELS 1 12 4144116 CLUTCH ENGINE PULLEY 1 13 48412 01 CLAMP 1 14 64197 005 BLT TDFM 3 8 16X1 1 4 4 15 64006 02 LOCKWASHER HELICAL 5 16 1 USED ON MODEL 942404G ONLY 16 64163 55 WSHR 328X 75X14 GA 1 17 64223 11 SCH CAPSCREW M8 1 25X16 1 USED ON MODEL 942404G ONLY 18 4144112 7 WLDMT CLUTCH BRACKET 1 19 4163309 PULLEY E...

Page 44: ...42 FastCat Pro 42 FIGURE 2 TRANSAXLE ASSY ...

Page 45: ...635 X 1 12 X 062 4 30 85010N ZERK 1 4 28 4 31 64229 06 LOCKNUT NYLON 5 8 11 2 32 4164048 KIT FAN PULLEY TRANSAXLE 2 USED ON 36 48 AND 52 DECKS ONLY 4164129 KIT FAN PULLEY TRANSAXLE 2 USED ON 61 DECKS ONLY 33 4142752 TIRE ASSY 20 X 8 10 4 PLY 2 4142752 01 20X8 10 4 PLY MULTI TRAC TIRE 4132433 03 WHEEL 10X7 USED ON 48 DECKS ONLY 4163731 TIRE ASSY 20 X 6 50 10 2 4163731 01 WHEEL 10X5 375 4163731 02 T...

Page 46: ...44 FastCat Pro FIGURE 3 FUEL TANK BUMPER CONTROL PANEL 4 18 3 2 9 21 8 19 17 15 16 24 23 25 18 27 21 16 15 17 30 32 31 30 28 29 26 33 34 5 12 13 22 11 10 14 7 14 6 35 1 ...

Page 47: ...G HD 1 4 20 X 1 2 4 15 64123 50 BOLT 3 8 16X1 HEX 10 16 64006 03 WASHER 3 8 10 17 64163 69 WASHER FLAT 10 18 64262 010 BLT FLG HD 3 8 16 X 3 4 4 19 4136792 METER HOUR 1 20 4144213 TUBE FUEL FEED 2 21 64268 03 NUT WLF 3 8 16 4 22 118020 17 CONTROL THROTTLE 1 23 64229 02 LOCKNUT 5 16 18 2 24 48228 12 CLAMP 3 4 CLIP 2 25 64123 54 BLT HEX 5 16 18X3 4 2 26 4163901 7 WEIGHT COUNTER 1 27 64262 018 BLT FL...

Page 48: ...46 FastCat Pro FIGURE 4 FUEL VALVE COVER PLATE 4 6 5 6 7 12 13 16 16 8 11 7 6 9 6 14 6 12 13 1 2 10 3 7 6 10 11 18 TO ENGINE 17 15 16 6 TO ENGINE ...

Page 49: ...FRAME REAR 1 6 88042N HOSE CLAMP 12 7 4162977 001 HOSE 1 4 FUEL LINE 24 3 8 2188161 VALVE TANK SELECTOR 1 9 4165291 CAP FUEL TANK 2 10 4132325 GROMMET FUEL TANK 2 11 4165667 FITTING BARBED 90 DEG 2 12 4165387 GROMMET ROLL OVER 2 13 4165763 ROLLOVER VENT 2 14 4165863 TEE FITTING 1 4 HOSE 1 15 4165864 FITTING HOSE 1 4 TO 3 16 1 16 4162977 020 HOSE FUEL LINE 3 17 4162989 001 HOSE FUEL LINE 1 18 88042...

Page 50: ...8 FastCat Pro FIGURE 5 DECK LIFT ASSEMBLY 1 9 9 10 16 17 10 8 20 34 24 33 21 29 27 21 22 7 6 19 19 25 18 2 5 15 14 14 4 14 14 15 13 14 14 11 12 11 12 17 16 3 CUTTERDECK 11 31 11 32 26 11 30 28 23 6 2 16 ...

Page 51: ...T M12X1 75X40 4 14 64246 04 NUT WHIZ M12 1 75 16 15 2188127 CHAIN 6 35 250 5 LINKS 4 16 64163 65 WASHER 890X1 375X18GA 10 17 64221 04 E RING 875 5 18 4143575 7 BRKT OUTER DECK LIFT 1 19 2183071 03 SPACER 15 88X10 32X24 2 20 4163893 7 LEVER DECK LIFT 1 21 64168 2 COTTER HAIRPIN 08X1 19 2 22 64188 53 PIN CLEVIS 1 2X1 0 1 23 4139785 MAT FOOT LIFT 1 24 2720544 SPRING COMPRESSION 1 25 64123 67 BLT HEX ...

Page 52: ...50 FastCat Pro FIGURE 6 CASTER ASSEMBLY 20 19 ...

Page 53: ...AND 52 ONLY 11 64123 212 BOLT 5 8 11X6 00 2 USED ON 36 42 48 AND 52 ONLY 12 2722231 SPACER END 4 13 2722233 WHEEL 11 ASSY LT TYPE 2 USED ON 36 42 48 AND 52 ONLY 2722228 WHEEL ASSY 13x5 00 6 2 USED ON 61 ONLY 14 4162945 7 WLDMT CSTR MOUNTING 1 USED ON 48 52 ONLY 4162974 7 WLDMT CSTR MOUNTING 1 USED ON 36 42 ONLY 4163578 7 WLDMT CSTR MOUNTING 1 USED ON 61 ONLY 15 64123 16 BLT HEX 3 8 16X1 1 4 8 16 6...

Page 54: ...52 FastCat Pro FIGURE 7 KICKPLATE SEAT ASSEMBLY 2 13 1 6 7 5 5 3 12 12 11 8 9 8 10 12 9 21 16 17 14 4 26 15 18 20 19 22 23 24 27 3 30 23 24 DOCUMENT TUBE UNDER SEAT ...

Page 55: ... 40AMP SEALED 3 11 148082 20 FUSE 20 AMP 2 12 64197 015 BLT TDFM 10 32X1 2 7 13 2188154 MODULE DELAY 1 14 64123 16 BLT HEX 3 8 16X1 1 4 2 15 64229 03 NUT NYL LOCK 3 8 16 2 16 4164549 2 PLATE FRONT REMOVABLE 1 17 64197 005 BLT TDFM 3 8 16X1 1 4 2 18 4167134 S FOOT PLATE 1 INCLUDES ITEMS 19 20 22 24 26 27 19 4167088 MAT FOOT PLATE LH UPPER 1 20 4165931 MAT FOOT PLATE LOWER 1 21 4142266 CONNECTOR 12V...

Page 56: ...TEERING 11 12 21 25 9 11 9 8 8 10 9 9 8 9 8 5 4 3 2 1 6 6 7 7 26 33 32 30 41 34 34 34 31 31 DETAIL DRAWING 41 4 12 43 27 38 36 37 39 34 35 45 44 42 40 24 46 TO FRAME 22 36 DETAIL DRAWING 22 8 28 20 23 19 47 14 16 17 18 29 13 15 ...

Page 57: ... 4163772 TRANSAXLE RH USED ON 61 ONLY 20 4156464 TRANSAXLE LH 1 USED ON 36 42 48 AND 52 ONLY 4163771 TRANSAXLE LH USED ON 61 ONLY 21 4164049 S FRAME W LABS 1 22 4146988 7 BRKT CNTRL BAR SUPT 1 23 64229 01 LOCKNUT 1 4 20 NYLON 2 24 64123 89 BOLT HEX 1 4 20X3 4 2 25 4146187 BEARING FLANGE 2 26 64025 33 NUT HEX 5 16 24 LH 2 27 4145106 SPACER CONTROL ROD 2 28 4155483 7 BRAKE ARM LINKAGE 1 29 64168 2 C...

Page 58: ...56 FastCat Pro FIGURE 9 PARKING BRAKE 2 17 ...

Page 59: ...64168 2 COTTER HAIRPIN 08X1 19 2 5 4148697 ROD BYPASS CONTROL 2 6 4146187 BEARING FLANGE 1 7 64221 03 E RING 19MM 750 1 8 2188155 GRIP 1 9 4163060 7 HANDLE BRAKE FASTCAT 1 10 64163 34 WASHER 1 11 64006 01 LOCKWASHER 1 12 64123 89 BOLT HEX 1 4 20X3 4 1 13 2188156 SWITCH NONO DBL POLE 1 14 4148698 7 LINK DUMP VALVE 2 15 2720977 SPRING COMPRESSION 2 16 64229 01 LOCKNUT 1 4 20 NYLON 2 17 4163772 TRANS...

Page 60: ... SOLENOID CARB TO SOLENOID 3 G Y MAGNETO W STARTER SOL YB OIL PRESS G CHARGING P 21 2 0 EXP DB B 2 0 EXP ELECTRIC CLUTCH R G W YB STARTER ENGINE GROUND 14 GA 12 0 EXP 14 GA 14 GA B B P 14 GA METER HOUR CLUTCH SWITCH O O 2 0 EXP 6 0 EXP O G 14 GA O B 14 GA 7 0 EXP KEY SWITCH O B R D B 14 GA W W P O 5 0 EXP 14 GA 14 GA B 14 GA 14 GA Y O RW O B BR B BR BRY 5 0 EXP 14 GA 14 GA P P R 14 GA 14 GA R 7 0 ...

Page 61: ... SWITCH PTO 1 11 4144116 CLUTCH ELECTRICAL 1 12 30 184 COVER POS TERMINAL 1 13 108208 SWITCH DBL POLE 2 14 2188156 SWITCH NONO DBL POLE 1 15 38665 SOLENOID 1 USED ON 942299G 942404G 942405G 16 2308095 COVER TERMINAL 3 17 108061 04 CABLE BATTERY 20 RED 1 USED ON 942299G 942404G 942405G 18 2188225 WIRE GROUND 1 USED ON 942299G 942404G 942405G 19 2188224 HARNESS JUMPER 1 USED ON 942299G AND 942405G 2...

Page 62: ...36 SIDE DISCHARGE 26 15 16 5 4 14 17 23 3 22 16 TORQUE TO 70 FT LBS 12 13 4 11 10 9 10 5 14 16 17 15 2 21 21 25 6 24 28 29 7 30 8 31 27 1 20 18 6 21 33 37 38 21 39 37 34 40 35 21 37 41 45 37 42 43 44 31 32 36 36 44 42 43 19 46 ...

Page 63: ...FL NYLON LOCK 1 2 13 1 19 4152578 01 SPACER 1 20 64123 31 BOLT 1 2 13X3 HEX 1 21 64123 50 BOLT HEX 3 8 16X1 7 22 64123 187 BLT HEX 5 8 18 X 3 3 4 2 23 4118314 SPACER BLADE 16MM 2 24 64123 90 BOLT 1 2 20X2 HEX 1 25 64006 05 LOCKWSHR HELICAL 1 2 1 26 4128002 END CAP 1 27 64270 01 BOLT MET M10 1 5 X 30 1 28 64144 40 SNAP RING 1 29 4128004 BEARING 2 30 4127999 SEAL 1 31 64229 03 LOCKNUT NYLON 3 8 16 1...

Page 64: ... 42 15 33 70 FT LBS TORQUE TO 6 2 4 5 3 4 7 20 19 29 23 32 24 26 22 25 28 27 30 31 15 33 40 34 41 43 42 7 6 11 6 9 12 6 10 13 15 16 14 18 1 17 19 4 21 8 6 4 4 20 29 49 50 47 44 48 51 46 45 47 46 52 50 56 54 7 53 55 FIGURE 12 42 SIDE DISCHARGE ...

Page 65: ...08133 SPRING 1 24 64144 40 SNAP RING 1 25 4128004 BEARING BALL 2 26 4127999 SEAL 1 27 64270 01 BOLT MET HEX M10 1 5X30 1 28 4128002 END CAP 1 29 128169 PULLEY IDLER 5 50 2 30 64123 90 BOLT 1 2 20X2 HEX 2 31 64006 05 LOCKWSHR HELICAL 1 2 2 32 64163 19 WASHER 4 33 4149197 PULLEY 6 25 DEEP GRVE 2 34 4165023 S ASSY SPINDLE OUTER 2 INCLUDES ITEMS 36 39 35 4164948 HOUSING SPINDLE 2 36 38348 01 BEARING S...

Page 66: ... 23 14 11 16 34 33 18 25 26 29 25 17 24 31 32 49 13 35 14 23 15 16 37 11 19 20 23 14 13 49 11 18 15 27 28 16 53 TORQUE TO 70 FT LBS 12 22 14 21 55 54 55 56 2 51 1 5 46 5 52 36 TO DECKLIFT 10 51 4 8 3 9 45 9 5 44 46 7 43 58 58 42 58 41 5 46 46 5 5 47 48 7 6 38 39 40 6 7 CENTER ROLLER ...

Page 67: ...X 3 3 4 3 23 64123 208 BLT HEX 5 8 18X1 5 3 24 2308133 SPRING EXTENSION 1 25 38348 01 BEARING SPINDLE SEALED 6 26 4164948 HOUSING SPINDLE 6 HOLE 3 27 64144 38 SNAP RING 3 28 38315 NUT SPINDLE 3 29 2183070 02 SHAFT SPINDLE 3 30 4127999 SEAL 1 31 4128004 BEARING 2 32 64144 40 SNAP RING 1 33 64270 01 BOLT MET M10 1 5 X 30 1 34 4128002 END CAP 1 35 4152578 01 SPACER 1 36 64262 013 BLT FLG HD 3 8 16 X ...

Page 68: ... 25 54 15 23 14 11 16 33 26 29 25 17 24 31 32 49 35 13 23 14 15 16 37 11 34 19 20 14 49 13 11 18 15 23 18 25 28 27 16 45 9 TO DECKLIFT 10 9 8 51 3 7 22 12 14 39 21 40 38 44 46 7 36 5 52 5 4 46 5 53 5 5 5 47 47 48 48 46 46 55 55 48 2 51 1 43 41 42 56 7 6 TORQUE TO 70 FT LBS ...

Page 69: ...3 187 BLT HEX 5 8 18 X 3 3 4 3 23 64123 208 BLT HEX 5 8 18X1 5 3 24 2308133 SPRING EXTENSION 1 25 38348 01 BEARING SPINDLE SEALED 6 26 4164948 HOUSING SPINDLE 6 HOLE 3 27 64144 38 SNAP RING 3 28 38315 NUT SPINDLE 3 29 2183070 02 SHAFT SPINDLE 3 30 4127999 SEAL 1 31 4128004 BEARING 2 32 64144 40 SNAP RING 1 33 64270 01 BOLT MET M10 1 5 X 30 1 34 4128002 END CAP 1 35 4152578 01 SPACER 1 36 64262 013...

Page 70: ...4 24 60 3 39 9 13 7 45 7 37 12 69 40 36 6 21 44 11 34 38 63 54 52 35 15 28 18 19 11 27 41 55 17 25 10 21 11 34 38 16 30 23 29 8 31 7 16 47 47 47 42 51 61 53 45 43 45 35 35 35 53 56 35 26 2 4 64 7 5 20 53 53 65 67 TORQUE TO 70 FT LBS 66 70 46 48 48 48 53 46 53 48 50 49 72 71 71 ...

Page 71: ...197 PULLEY SPINDLE 3 33 4163804 SPACER 1 015X1 75X1 50 3 34 4163802 SPACER 1 0X 516X1 15 16 2 35 64123 50 BOLT HEX 3 8 16X1 12 36 64229 02 LOCKNUT NYLON 5 18 1 37 4118314 SPACER BLADE 16MM 3 38 64163 74 WSHR 516X2X 25THK PLT 2 39 64018 30 BLT CRG 3 8 16 X 4 1 2 4 40 64123 208 BLT HEX 5 8 18X1 5 3 41 4128004 BEARING 1 42 4165970 7 BAFFLE RIGHT FRONT 1 43 64163 55 WSHR 328X 75X14 GA 1 44 4163586 SPR...

Page 72: ...70 FastCat Pro FIGURE 16 BELTS CUTTERDECK 2 3 4 5 ...

Page 73: ...TY 71 ITM PART NO DESCRIPTION QTY FastCat Pro FIGURE 16 BELTS CUTTERDECK 1 4144212 BELT 36 CUTTERDECK 1 2 4143733 BELT 52 CUTTERDECK 1 3 4147095 BELT 48 CUTTERDECK 1 4 4163569 BELT 61 CUTTERDECK 1 5 4147716 BELT 42 CUTTERDECK 1 ...

Page 74: ...72 FastCat Pro FIGURE 17 DECALS POWERUNIT 1 2 4 20 5 UNDER SEAT 17 11 14 7 6 10 12 9 15 19 18 3 16 UNDER FOOTPLATE 8 13 ...

Page 75: ...BEL PARKING BRAKE 1 9 4147617 LABEL FUEL TANK VALVE 1 10 4165610 LABEL WARNING 1 11 4164269 LABEL DANGER WARNING 2 12 2720743 LABEL HOC INNER 1 13 2000577 LABEL WARNING 3 14 4126611 LABEL HOC OUTER 1 15 4146936 LABEL MAN LOC SEAT 1 4165730 LABEL MAN LOC FOOTPLATE 16 4133980 LABEL MAINTENANCE 2 17 4164406 LABEL BOB CAT 1 18 4162916 LABEL DECK SIZE 61 1 4162915 LABEL DECK SIZE 52 4162914 LABEL DECK ...

Page 76: ...SCHILLER GROUNDS CARE INC ONE BOB CAT LANE P O BOX 469 JOHNSON CREEK WI 53038 920 699 2000 www schillergc com Schiller Grounds Care Inc 2010 ...

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