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I.S.-KIT,  FOLDING ROPS (970354)

4160342 REV B

4-2007

REF. CP# 05-10696

This instruction sheet contains assembly, operating, maintenance and safety instructions for your ROPS.  Before

installing the ROPS or operating a machine equipped with a ROPS, read and understand these instructions 

completely.  The ROPS reduces the risk of serious or fatal injury in the unlikely event of a tip over, although the 

system cannot protect the operator from all possible injuries.  

It is not designed, made or intended to provide 

protection for a machine that is driven off an embankment, retaining wall or similar situation.  A ROPS does not 

replace the need to exercise care when operating on slopes.  See the operator manual for more Safety and 

Operation instructions.

  By following the operating, maintenance, and safety instructions, you will prolong the life 

of the machine and the ROPS, maintain its maximum efficiency and promote safe operation.

If additional information is needed, contact your authorized equipment dealer or distributor.  Keep this instruction 

sheet with the operator’s manual for the machine for future reference.

IMPORTANT:

1.  Do not cut, drill, modify or repair a ROPS structure in any manner.

2.   Always replace a damaged ROPS.

3.   Keep Roll Bar in the raised position and use the seat belt.

4.   There is 

NO 

roll over protection when the roll bar is lowered.  Lower the roll bar only when necessary.  DO 

NOT remove it.  DO NOT use the seat belt when the roll bar is down.  Raise the roll bar as soon as clearance 

permits.  

5.   Inspect roll bar and seatbelts for damage or loose hardware before use.  Tighten/replace any loose/damaged 

hardware.  Replace worn or damaged seat belts.

6.   Use extreme care when working close to fences, ditches, trees and on hills.

7.   Check overhead clearances carefully before driving under any objects.

8.  DO NOT leave operator's position while unit is running.

9.  DO NOT carry passengers.

This ROPS is certified for use on machines with a maximum gross vehicle weight (GVW) of 1500 LB.  The 

GVW INCLUDES the weight of the base machine, operator, fuel, ROPS, and other attachments and payloads.  

When attachments are added, causing the GVW of the machine to be more than 1500 LB., the ROPS may not 

provide adequate protection resulting in serious injury or death.  Use caution when installing attachments and                

DO NOT EXCEED

 the GVW rating of the ROPS.

INTRODUCTION:

 This instruction sheet covers the installation of the Folding ROPS kit (970354) for the ZT200 

series riding mowers.

Summary of Contents for 970354

Page 1: ... cut drill modify or repair a ROPS structure in any manner 2 Always replace a damaged ROPS 3 Keep Roll Bar in the raised position and use the seat belt 4 There is NO roll over protection when the roll bar is lowered Lower the roll bar only when necessary DO NOT remove it DO NOT use the seat belt when the roll bar is down Raise the roll bar as soon as clearance permits 5 Inspect roll bar and seatbe...

Page 2: ...EEP SLOPES OR NEAR DROP OFFS ALWAYS USE SEAT BELTS AVOID SHARP AND OR QUICK TURNS DO NOT EXCEED THE MACHINE WEIGHT RATING OF THE ROPS ROLLOVER MAY CAUSE PERMANENT INJURY OR DEATH ROPS RAISES THE CENTER OF GRAVITY AND REDUCES STABILITY ON SLOPES SUDDEN STARTS OR TURNS ON RAMPS OR SLOPES CAN CAUSE OVERTURN USE GREATER CARE ON RAMPS AND AS THE SLOPE INCREASES ...

Page 3: ...ine when installing 4 Assemble the foam washers onto the hitch pins Route the lanyards through the formed retainer washers and then attach the ends to the hitch pins and hairpin cotters Assemble the Upper Hoop B to the legs A as shown The pins 1 may be used for alignment to aid in assembly Secure the Upper Hoop B with 2 1 2 13 X 3 bolts 2 through the formed retainer washersand 2 1 2 13 locknuts no...

Page 4: ... When installing the seat belt to the ROPS position the buckle 6 to open from the side you prefer 6 Assemble the seat belt 5 6 to the ROPS as shown using 2 7 16 X 1 1 4 bolts 8 2 7 16 washers 7 2 7 16 lockwashers 9 and 2 7 16 nuts 10 not shown Tighten all fasteners at this time ...

Page 5: ...ARNING ROPS 1 7 64163 19 WASHER FLAT 7 16 2 8 64123 28 BOLT 7 16 X 1 1 4 2 9 64006 06 LOCKWASHER 7 16 2 10 64151 11 LOCKNUT 7 16 2 11 64163 31 WASHER 3 8 16 12 64006 03 LOCKWASHER 3 8 8 13 64123 16 BOLT 3 8 16 X 1 1 4 8 14 64025 05 NUT 3 8 16 HEX 8 15 64168 1 PIN COTTER 2 16 4160343 BUMPER RUBBER 2 17 4160344 PLUG 2 18 4160348 WASHER FORMED 2 19 4162878 WASHER RUBBER 2 ITEM PART NO DESCRIPTION QTY...

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