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SCHIEBEL AB100, Operating Instructions Manual, Page: 16 / 21

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8 Training

Operating instructions for actuators type AB

OM-ENGLISH-AB-V2.05-2017.06.28

8

Training

Warning:

Should problems arise on site in connection with assembly or adjustment, please contact

the SCHIEBEL Antriebstechnik Gesellschaft m.b.H, Josef-Benc Gasse 4, A-1230 Vienna,
Tel43 (1) 66 108 or by internet www.schiebel-actuators.com, in order to avoid any incorrect
operations or damage to the actuators. The Schiebel Company recommends to recruit only qualified personnel
for assembly of Schiebel actuators. Upon special request by the ordering party, personnel can be trained on
the premises of the Schiebel Company according to the operations listed in the instructions for use.

16

Summary of Contents for AB100

Page 1: ...Operating instructions for actuators type AB OM ENGLISH AB V2 05 2017 06 28 ...

Page 2: ...ommisioning 11 4 1 Switching the actuator to manual operation 11 4 2 Monitoring the Rotating Direction 11 4 3 Setting of the Travel Switch 11 4 3 1 Roller type Counter operational range starting at 1 rev at the output 11 4 3 2 Camshaft Gear operational range starting at 0 25 rev at the output 12 5 Maintenance 13 6 Spare parts 13 7 Recommendations of Lubricants for all manufactures 13 7 1 Main Casi...

Page 3: ...annot be guaran teed Failure to follow the warning information may result in serious bodily injury or property damage Qualified personnel must be thoroughly familiar with all warnings contained in this operating manual Proper transport storage installation assembly and careful commissioning are essential to proper and safe operation When working in potentially explosive areas observe the European ...

Page 4: ...d with screw plugs On explosion proof actuators cable glands with protection class EEx e according EN60079 7 must be used After removing covers for assembly purposes or adjustment work take special care upon reassembly so that seals are not damaged and remain properly fastened Im proper assembly may lead to water entrances and to failures of the actuator Allow a certain sag in the connector cables...

Page 5: ...motor protection circuit breaker on site as additional protection for rapid engine warming up block The tripping current must be adjusted to 1 2 1 5 times of the motor current or at explosion proof models proceed according to the corresponding guidelines of the National Explosion Protection Authority 1 7 Ambient temperature Unless otherwise defined according to special order the following operatio...

Page 6: ...2 05 2017 06 28 Figure 6 sticker 1 9 Information notice tag Each actuator is provided with a bilingual tag containing key information which is attached to the handwheel after final inspection This tag also shows the internal commission registration number see Figure 7 Figure 7 tag 6 ...

Page 7: ...controller of the actuator for servicing batteries or similar operations The storage temperature must be between 20 C bis 40 C 2 3 Long term Storage CAUTION If you intend to store the actuator for over 6 months follow additionally the instruc tions below CAUTION The silica gel in the connection compartment must be replaced after 6 months of storage from date of delivery from SCHIEBEL s factory in ...

Page 8: ... use the optional SCHIEBEL grease lubricant or a grease lubricant according to our recom mendation capter 7 page 13 3 2 Electrical Connection Electrical connections may only be carried out by qualified personnel Please observe all relevant national security requirements guidelines and regulations The equipment should be de energized before working on electrical connections Furthermore confirm the ...

Page 9: ...2 finely stranded with wire end ferrules the two wires need to be of the same gage and nature 2 x 0 5 1 5mm2 finely stranded with twin wire end ferrules the two wires need to be of the same gage and nature 0 6 0 8Nm 7mm If ordered or because of high currents also teminals with larger wire cross section can be used Electrical connection of the controlsignals and the motor via modular plug with crim...

Page 10: ...ness and if necessary to correct it Caution When connecting the motor via the motor clamping board or the terminal strip wiring the clamps are labelled with U1 V1 W1 With plug connection refer to the inscription on the wiring diagram One phase motor These motors are standardly wired to the terminal strip with the labeling R N L Clockwise rotation of the actuator neutral conductor to N phase to R C...

Page 11: ...ttings to the middle position by hand Give the actuator the short electrical command CLOSE Caution The motor couples in automatically Monitoring The output shaft must be rotating in a clockwise direction see direction arrows on the hand wheel In the case of incorrect rotating direction With three phase current exchange L1 and L2 With one phase motor exchange connections at R and L Warning The trav...

Page 12: ...nd Set the lowest cam disc while observing the rotating direction until the travel switch is activated Fasten the knurled nuts slightly so that the adjusted final position will not be changed during subsequent driveup Setting the position OPEN Move the actuator into the position OPEN by hand Loosen the knurled nuts again Set the upper second lowest cam disc while observing the rotating direction u...

Page 13: ...y after every 10 000 to 20 000 hours of operation approximately every five years see section 7 5 page 14 See the Table of Lubricants see section 7 page 13 for the types of oil and grease to be used Check the cable glands at regular intervals annually for tightness of the cables and retighten if necessary If the visual inspection eg dust or water penetration indicates that the effectiveness of the ...

Page 14: ...rive Type A and Spindle Drive Linear Actuators Lubricating grease DIN 51862 G 1 G i e Water resistant complex grease on Al soap basis highly resistant to acids and alkalines work penetration 0 1 mm around 265 Dripping temperature about 260 C NLGI grade 1 Acid free not or only marginally reacting with water Observe operating temperature range 7 4 Precision Components Lubricating grease or spray DIN...

Page 15: ... years 62 months WARNING A thusly calculated maintenance interval does not apply to the maintenance of the out put type A threaded bushing nor to the maintenance of the linear and spindle actuator units These must be regularly re greased at least once every six months at the lubricating nipples see section 7 3 page 14 During actuator maintenance the old lubricants must be thoroughly removed and re...

Page 16: ...Josef Benc Gasse 4 A 1230 Vienna Telephone 43 1 66 108 or by internet www schiebel actuators com in order to avoid any incorrect operations or damage to the actuators The Schiebel Company recommends to recruit only qualified personnel for assembly of Schiebel actuators Upon special request by the ordering party personnel can be trained on the premises of the Schiebel Company according to the opera...

Page 17: ...6 EN ISO 5211 2001 DIN 3358 1982 The relevant technical documentation for partly completed machinery referred to in Annex VII Part B has been prepared The manufactor commits to submitting the documents for the incomplete machine the compe tent national authority electronically upon request For the preparation of the technical documents is authorized Head of mechanical Engineering Schiebel Antriebs...

Page 18: ...ypes r AB CSC meets the requirement of the EC directive 2004 108 EG EMV directive in consideration of the respective operating instructions and the fulfilment of the Directive has been demon strated by the following standards EN 61000 6 2 2005 EN 61000 6 4 2007 A1 2011 and are also consistent with the EC directive 2006 95 EG Low voltage directive in consideration of the respective operating instru...

Page 19: ...EX0332U Flameproof Potentiometer dP1 dP2 II2G Ex d II C Gb FTZU03ATEX0387U Flameproof capacitor dK II2G Ex d II B Gb FTZU07ATEX0009U Control Unit CSCex FU II2G Ex de II B T4 T6 Gb TÜV A08ATEX0006X meets the requirement of the EC directive 2014 34 EU EC Directive for Operation of Equipment in Potentially Explosive Atmospheres and complies with the following harmonised standards in the version valid...

Page 20: ...ns and the fulfilment of the Directive has been demon strated by the following standards EN 61000 6 2 2005 EN 61000 6 4 2007 A1 2011 and are also consistent with the EC directive 2006 95 EG Low voltage directive in consideration of the respective operating instructions and the fulfilment of the Directive has been demon strated by the following standards EN 60204 1 2006 Vienna location 14 12 2016 d...

Page 21: ...SCHIEBEL Antriebstechnik Gesellschaft m b H Josef Benc Gasse 4 A 1230 Wien Tel 43 1 66 108 0 Fax 43 1 66 108 4 info schiebel actuators com www schiebel actuators com OM ENGLISH AB V2 05 2017 06 28 ...

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