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•  Caution: Always place the upper saw blade guidance in 

the lowest position and lock it before you transport the 
machine. The door must always be closed and locked.

Use only as authorized

CE tested machines meet all valid EC machine guidelines as 
well as all relevant guidelines for each machine.

•   All protective and safety device must be mounted on the 

machine before beginning work. 

•   The machine is designed to be operated by one person. 

The operator is responsible for all other persons in the 
working area.

•   Observe all safety instructions and warnings attached to 

the machine.

•   See to it that safety instructions and warnings attached 

to the machine are always complete and perfectly leg-
ible.

•   The bandsaw with the supplied tools and accessories is 

designed exclusively for sawing wood, material similar to 
wood, and non-ferrous metals and steel.

•   The maximum dimension of the workpieces to be proc

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essed may not exceed with the standard design of the 
table size. 

•   For  larger  workpiece  dimensions  which  require  tipping 

of the table top, the table extension or the dolly (special 
accessories) must be used. 

•   The band saw can also be used for sawing metal when 

it  is  equipped  with  a  special  saw  band  dolly  (special 
accessory) and a operated at an adapted cutting speed. 

Metal allows with more than 80 % magnesium may not 
be processed due to the danger of fires. 

•  With special saw blades (special accessories) the ribbon 

saw can also be used to saw non-ferrous metal and plas-
tics. Material alloys containing more than 80% magne-
sium must not be processed due to the risk of fire. Use 
only the saw blades offered by the manufacturer.

•   When  used  in  enclosed  rooms,  the  machine  must  be 

connected to a vacuum exhaust unit. Use the dust ex-
tractor to remove matchwood or saw dust. The vacuum 

support flow rate must be 20 m/s. Subatmospheric pres

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sure 860 Pa. 

•   The vacuum exhaust unit automatically switches on af

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ter a 2-3 second delay after the machine tool is turned 
on. This avoids overloading the circuit fuse.

•   After turning off the machine tool, the vacuum exhaust 

unit  remains  on  for  an  additional  2-3  seconds  and  is 

then  automatically  switched  off.  Remaining  dust  is 

thereby  removed  by  vacuum  exhaust,  as  required  by 
German regulations governing hazardous materials. This 
results in savings in electricity consumption and reduces 
noise levels, as the vacuum exhaust unit is on only dur-
ing machine tool operation.

•   A suction device which conforms with commercial regu

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lations must be used for suction in commercial areas.

•   Do not switch off or remove suction units or dust extrac

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tors while the work machine is in operation. 

•   The machine must only be used in technically perfect 

condition in accordance with its designated use and the 
instructions set out in the operating manual, and only 
by safety-conscious persons who are fully aware of the 
risks involved in operating the machine. Any functional 
disorders,  especially  those  affecting  the  safety  of  the 
machine, should therefore be rectified immediately.

•   The  safety,  work  and  maintenance  instructions  of  the 

manufacturer as well as the technical data given in the 
calibrations and dimensions must be adhered to.

•   Relevant accident prevention regulations and other, gen

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erally recognized safety-technical rules must also be ad-
hered to.

•   The machine may only be used, maintained, and operat

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ed by persons familiar with it and instructed in its opera-
tion and procedures. Arbitrary alterations to the machine 
release the manufacturer from all responsibility for any 
resulting damages.

•   The machine may only be used with original accessories 

and original tools made by the manufacturer.

•   Any other use exceeds authorization. The manufacturer 

is not responsible for any damages resulting from unau-
thorized use; risk is the sole responsibility of the opera-
tor.

•  Caution: The use of other tools or accessories than the 

ones specified in the operating instructions may present 
a risk of injury for you.

Remaining hazards

The  machine  has  been  built  using  modern  technology  in 
accordance with recognized safety rules. Some remaining 
hazards, however, may still exist.

•  Risk of injury for fingers and hands by the rotating saw 

band due to improper handling of the work piece. 

•  Risk  of  injury  through  the  hurling  work  piece  due  to 

improper  handling,  such  as  working  without  the  push 
stick.

•  Risk of damaging your health due to wood dust and wood 

chips. Wear personal protective cloth such as goggles. 
Use a fitting dust extractor.

•  Risk  of  injury  due  to  defective  saw  band.  Regularely 

check saw band for such defects.

•  Risk of injury for fingers and hands while changing saw 

band. Wear proper gloves.

•  Risk of injury due to starting saw band while switching 

on the machine.

•  The use of incorrect or damaged mains cables can lead 

to injuries caused by electricity.

•  Wear only close-fitting clothes. Remove rings, bracelets 

and other jewelry.

•  For the safety of long hair, wear a cap or hair net.
•  Even  when  all  safety  measures  are  taken,  some  re

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maining hazards which are not yet evident may still be 
present.

•  Remaining hazards can be minimized by following the 

instructions in „Safety Precautions“, „Proper Use“ and 
in the entire operating manual.

Set-up, Fig. 13

Prepare the workspace in which the machine is to be set 
up. Make sure you have enough room in order to make it 
possible to work in a safe, undisturbed manner. The ma-
chine is designed to be used in a closed room and must 
be set up on a level, firm floor. The machine‘s stability is 
provided by tightening the four brackets and M 6 x 12 four 
hex bolts, each with a nut and disc on the base.

Transport

The machine may only be transported with appropriate lift-

ing  equipment  (crane  or  fork  lift).  The  upper  belt  wheel 

case can be used as a stop collar for the line.

Never lift the sawing table!
Unplug the machine before transport.

During  transportation,  the  saw  band,  security  equipment 

Summary of Contents for BASATO 4

Page 1: ... Safety notes RBS380 Safety notes Please read the manual carefully before operate this machine Safety notes INSTRUCTION MANUAL Safety notes BASATO 4 Safety notes 15 11 07 Safety notes W856 ...

Page 2: ...Fig 1 Fig 2 Fig 3 A Fig 4 Fig 5 1 Fig 5 2 Fig 5 3 A Fig 6 ...

Page 3: ...or black blue yellow and green Fig 8 A Fig 9 Fig 10 Fig 11 θ 0 1 L1 L2 L3 PE black θ thermo protector 105 C 5A black brown black black brown black brown brown blue blue blue KJD18 230 V switch 3Phase micro switch Fig 12 Fig 13 A 1 2 3 3 4 Fig 1 UG Fig 2 UG Fig 3 UG Fig 3 1 UG Arbeitsstellung Fahrstellung 6 Fig 7 A B ...

Page 4: ...or black blue yellow and green Fig 8 A Fig 9 Fig 10 Fig 11 θ 0 1 L1 L2 L3 PE black θ thermo protector 105 C 5A black brown black black brown black brown brown blue blue blue KJD18 230 V switch 3Phase micro switch Fig 12 Fig 13 A 1 2 3 3 4 Fig 1 UG Fig 2 UG Fig 3 UG Fig 3 1 UG Arbeitsstellung Fahrstellung 6 Fig 7 A B ...

Page 5: ...ines General notes After unpacking check all parts for any transport dam age Inform the supplier immediately of any faults Later complaints cannot be considered Make sure the delivery is complete Before putting into operation familiarize yourself with the machine by carefully reading these instructions Use only original scheppach accessories wearing or re placement parts You can find replacement p...

Page 6: ...gs bracelets and other jewelry Wear an ear protection safety glasses as well as a dust protection mask while you are working with the ma chine Always wear safety goggles when working Wear a cap or hair net to protect long hair Do not wear work gloves while you use the saw except from rough materials Do not wear work gloves when working on the saw Observe the correct rotational speed setting on the...

Page 7: ...lly aware of the risks involved in operating the machine Any functional disorders especially those affecting the safety of the machine should therefore be rectified immediately The safety work and maintenance instructions of the manufacturer as well as the technical data given in the calibrations and dimensions must be adhered to Relevant accident prevention regulations and other gen erally recogn...

Page 8: ... locking lever Assembly of the Length End Stop Fig 5 Turn the four wing bolts each with a flat washer roughly 5 mm into the table surface Fig 5 1 Place the guidance tube so that it touches the table and lightly tighten the wing bolts Attach the pivoting part of the guidance tube with two screws M6X12 and the snap ring on to the table Fig 5 2 Tighten the wing nuts Now put the length end stop on the...

Page 9: ...hine is not in opera tion e g after finishing work Attach a notice on the tension of the saw band to the machine for the next user Collect unused sawbands and store them safely in a dry place Check for faults teeth cracks before use Do not use faulty sawbands Wear suitable gloves when handling sawbands All protective and safety devices must be securely mounted on the machine before beginning work ...

Page 10: ... and the bend tensioning device Regularly clean the saw band Wood leaves resin sedi ments We recommend the deresinifying concentrate Pharmol HEK item no 61009700 for the cleaning Regularly check the guiding rollers and the counterpres sure bearings If required readjust or disassemble them and grease or exchange the parts Exchange worn out table inserts Ensure that the tabletop is always free of re...

Page 11: ...gly set b Wrong saw blade a Set the saw blade guide according to the operating instructions b Select a saw blade according to the operating instructions Burn marks appear on the wood during the cutting work a Blunt saw blade b Wrong saw blade a Change the saw blade b Select a saw blade according to the operating instructions Saw blade jams during cutting work a Blunt saw blade b Deposits on the sa...

Page 12: ...104 international Basato 4 ET Zeichnung ...

Page 13: ...international 105 ...

Page 14: ...106 international ...

Page 15: ...n the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp and clean for best and safest performance Follow instructions when lubricating and changing accessories 16 Keep machine well guarded Make sure guards on machine are in plac...

Page 16: ... restored 11 Work area hazards Keep the area around the bandsaw clean from oil tools chips Pay attention to other persons in the area and know what is going on around the area to ensure unintended accidents 12 Workpiece Handling Never hold small workpieces with your fingers during a cut Always support feed the workpiece with push stick table support vice or some sort of clamping fixture 13 Hearing...

Page 17: ...ong hair etc Isolate main power switch before changing blade cleaning or adjusting Check blade tracking before starting Top blade guide system should be adjusted to suit material thickness MEDIUM PUNCTURING MEDIUM Blade guards should always be in the closed position before starting machine A C D ENTANGLEMENT CUTTING STABBING Assessment H SHEARING PLANT SAFETY PROGRAM No Hazard Identification O F S...

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