Schaffner ecosine FN3540 Maintenance Manual Download Page 34 | Manualshive

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34 Ecosine

®

active Harmonic Filters – Maintenance Manual for FN35xx Cabinet

5.3.8 Remove Power Module from cabinet

5.3.8.1 Tool list

MAINTENANCE TOOL LIST

1. Socket wrench set
2. Torque wrench
3. Screw driver set insulated
4. Combination wrench set 5 mm – 19 mm
5. Pliers set
6. Multimeter with capacitance test (for
example Fluke 175)
7. Torx screw driver set insulated

SPECIAL TOOL LIST

1. Load lifter

Schaffner order number 819770

5.3.9 Dismantling process

Switch off the main switch and disconnect the
device from the grid

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Summary of Contents for ecosine FN3540

Page 1: ...www myecosine com English version Maintenance Manual Ecosine active sync Scha ner Group Nordstrasse 11 4542 Luterbach Switzerland T 41 32 681 66 26 F 4132 681 66 30 www scha ner com...

Page 2: ...ying transmission and dissemination Revision 01 March 2018 The most current edition of these instructions PDF format can be obtained from your contact of the Schaffner service organization Other techn...

Page 3: ...Get help 8 4 5 Get training 8 4 6 Contact us 9 5 CABINET 380VAC 415 480VAC 3 4 WIRE 10 5 1 Maintenance schedule 10 5 2 Wear parts 10 5 3 Maintenance instruction 11 5 3 1 Check operation clean cabinet...

Page 4: ...the general safety notes and installation guidelines cautions and warnings Keep these instructions available with the filter s at all times Installation of the ecosine active sync filter inspections...

Page 5: ...5 Ecosine active Harmonic Filters Maintenance Manual for FN35xx Cabinet 2 General Safety Notes and Installation Guidelines...

Page 6: ...ly points out that the manufacturer s warranty shall lapse with immediate effect if ecosine active sync harmonic filters are transported stored installed or operated outside their published specificat...

Page 7: ...ide ppm cm3 m3 0 3 0 11 1 0 0 37 Hydrogen sulphide ppm cm3 m3 0 1 0 071 0 5 0 36 Chlorine ppm cm3 m3 0 1 0 034 0 3 0 1 Hydrogen chloride ppm cm3 m3 0 1 0 066 0 5 0 33 Hydrogen fluoride ppm cm3 m3 0 01...

Page 8: ...liar with the instructions in the Installation and Operation Manual as well as this Maintenance Manual CAUTION Caution Maintenance tasks should only be performed by trained and skilled personnel to av...

Page 9: ...e that you obtain the level of support you actually need Toward this objective we invite you to contact your local Schaffner representative at any time that we may be of service to you You can find ou...

Page 10: ...ernal fan Fan 8 Replace main fuses Replace Power Supply fuses F5 F7 Table 1 Maintenance schedule 5 2 Wear parts Required amount filter Description Part Classification 1x AHF EXHAUST FILTER PFA GEN II...

Page 11: ...pads internal fan fan guard of internal fan and air path 5 3 1 1 Tool list CLEANING MATERIAL LIST 1 Gloves 2 Brush 3 Cleaning paper 4 Alcohol 5 Compressed air 6 Vacuum cleaner MAINTENANCE TOOL LIST 1...

Page 12: ...12 Ecosine active Harmonic Filters Maintenance Manual for FN35xx Cabinet Open the front door Check the device for loss of voltage Remove the 2 screws on top with a torx T20 screw driver...

Page 13: ...35xx Cabinet Remove the 2 screws on both sides with a torx T20 screw driver and remove the front cover Loose the two fixing screws and disconnect the cable from the main fan module Remove the 4 screws...

Page 14: ...Harmonic Filters Maintenance Manual for FN35xx Cabinet Clean the fans Clean the air path 5 3 1 3 Reassembly process Place the main fan module and tighten the 4 screws with a torque wrench and a T20 to...

Page 15: ...net Connect the cable to the main fan module and fix the two screws with 1 2 Nm Mount the front cover and tighten the 2 screws on both sides with a torque wrench and a T20 torx bit with 3 0 Nm Tighten...

Page 16: ...ce Manual for FN35xx Cabinet 5 3 1 4 Dismantling process Loose the two screws of the enclosure fan module plug with a long PZ screw driver and disconnect it Loose the 2 screws and remove the enclosure...

Page 17: ...r FN35xx Cabinet 5 3 1 5 Reassembly process Mount the enclosure fan module and tighten the screws Connect the plug to the enclosure fan module and fix it with a long PZ screw driver with 2 0 Nm 5 3 1...

Page 18: ...r FN35xx Cabinet Remove the filter pads and clean them all with compressed air 5 3 1 7 Reassembly process Place the filter pads to the covers and close them Attention The mounting direction must be ac...

Page 19: ...monic Filters Maintenance Manual for FN35xx Cabinet 5 3 2 Replace filter pads 5 3 3 Spare parts 819135 AHF EXHAUST FILTER PFA GEN II SP 5 3 3 1 Dismantling process Open the covers of the filter pads R...

Page 20: ...ng to the guidline inside of the spare part packing 5 3 4 Replace cabinet fans fans 4 7 5 3 4 1 Tool list MAINTENANCE TOOL LIST 1 Socket wrench set 2 Torque wrench 3 Screw driver set insulated 4 Combi...

Page 21: ...ctive Harmonic Filters Maintenance Manual for FN35xx Cabinet 5 3 4 3 Dismantling process Switch off the main switch and disconnect the device from the grid Open the front door Check the device for los...

Page 22: ...anual for FN35xx Cabinet Remove the 2 screws on top with a torx T20 screw driver Remove the 2 screws on both sides with a torx T20 screw driver and remove the front cover Loose the two fixing screws a...

Page 23: ...armonic Filters Maintenance Manual for FN35xx Cabinet Remove the 4 screws with a torx T20 screw driver and remove the main fan module Remove the terminals from the rail Remove the 16 screws with a tor...

Page 24: ...nance Manual for FN35xx Cabinet 5 3 4 4 Reassembly process Replace the fans one by one with connecting the cables to the terminals as before Tighten the screws with a torque wrench and a torx T20 bit...

Page 25: ...main fan module and tighten the 4 screws with a torque wrench and a T20 torx bit with 3 0 Nm Connect the cable to the main fan module and fix the two screws with 1 2 Nm Mount the front cover and tigh...

Page 26: ...Nm 5 3 5 Replace internal fan fan 8 5 3 5 1 Tool List MAINTENANCE TOOL LIST 1 Socket wrench set 2 Torque wrench 3 Screw driver set insulated 4 Combination wrench set 5 mm 19 mm 5 Pliers set 6 Multime...

Page 27: ...ctive Harmonic Filters Maintenance Manual for FN35xx Cabinet 5 3 5 3 Dismantling process Switch off the main switch and disconnect the device from the grid Open the front door Check the device for los...

Page 28: ...Maintenance Manual for FN35xx Cabinet Loose the two screws of the enclosure fan module plug with a long PZ screw driver and disconnect it Loose the 2 screws and remove the enclosure fan module Remove...

Page 29: ...net 5 3 5 4 Reassembly process Mount the enclosure fan module and tighten the screws Connect the plug to the enclosure fan module and fix it with a long PZ screw driver with 2 0 Nm 5 3 6 Replace Main...

Page 30: ...ctive Harmonic Filters Maintenance Manual for FN35xx Cabinet 5 3 6 2 Dismantling process Switch off the main switch and disconnect the device from the grid Open the front door Check the device for los...

Page 31: ...e active Harmonic Filters Maintenance Manual for FN35xx Cabinet Open all fuse holder and remove them Replace the fuses 5 3 6 3 Reassembly process Assemble the fuse holder carefully to all 4 guidances...

Page 32: ...Manual for FN35xx Cabinet Close the fuse holder 5 3 7 Replace Power Supply fuses 5 3 7 1 Spare parts 819131 AHF FUSE 10 3X38 8A 690V CABINET GEN II SP 5 3 7 2 Dismantling process Switch off the main...

Page 33: ...33 Ecosine active Harmonic Filters Maintenance Manual for FN35xx Cabinet Open the front door Open the fuse holder and replace the 3 fuses 5 3 7 3 Reassembly process Close the fuse holder...

Page 34: ...cket wrench set 2 Torque wrench 3 Screw driver set insulated 4 Combination wrench set 5 mm 19 mm 5 Pliers set 6 Multimeter with capacitance test for example Fluke 175 7 Torx screw driver set insulated...

Page 35: ...35 Ecosine active Harmonic Filters Maintenance Manual for FN35xx Cabinet Open the front door Check the device for loss of voltage Remove all connections from the front side...

Page 36: ...the 8 power module fixing screws with a socket wrench and a 10 mm nut Place the load lifter under the power module you want to remove Move the power module out of the cabinet put it on a table and sta...

Page 37: ...5 3 9 1 Reassembly process Put the power module on the load lifter place it in front of the cabinet and adjust the hight Slide the power module into the cabinet Fix the power module with the 8 fixing...

Page 38: ...all connections to the power module tighten the main connection cables with a torque wrench and the right bit with 4 2 Nm and the earth cable with a torque wrench and a 13 mm socket with 9 5 Nm Conti...

Page 39: ...antee the availability of all published products This disclaimer shall be governed by substantive Swiss law and resulting disputes shall be settled by the courts at the place of business of Schaffner...

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