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User and Installation Manual

Ecosine active sync

Scha

ﬀner Group

Nordstrasse 11

4542 Luterbach

Switzerland

T +41 32 681 66 26

F +4132 681 66 30

www.scha

ﬀner.com

www.myecosine.com

English version

Summary of Contents for Ecosine active sync

Page 1: ...User and Installation Manual Ecosine active sync Scha ner Group Nordstrasse 11 4542 Luterbach Switzerland T 41 32 681 66 26 F 4132 681 66 30 www scha ner com www myecosine com English version...

Page 2: ...tation of our products is also available in the download area of our website www schaffner com Document name User and Installation Manual ecosine active sync Rev1 7 pdf Valid for power module firmware...

Page 3: ...usage of this Manual in whole or in part is prohibited without the prior written permission of Schaffner Given that Schaffner will continuously improve and develop the product changes may be made to...

Page 4: ...es 19 Ecosine active sync cabinet version type code information 20 Technical specification ecosine active sync power module versions 24 Technical specification ecosine active sync cabinet versions 25...

Page 5: ...on PFC systems 45 Power Module electrical installation 45 7 3 1 Connecting terminal locations 45 7 3 2 Connection of AC Mains 52 Sync Module electrical installation 53 7 4 1 Connecting terminal locati...

Page 6: ...8 3 1 Common steps for all configurations 96 8 3 2 Single power module or asynchronous operation 97 8 3 3 Double Power Pack DPP operation 99 8 3 4 Sync module operation with SYNC300A installed 100 St...

Page 7: ...Firmware 149 12 Maintenance 151 13 Abbreviation 152 14 Index of Figures 153 15 Index of Tables 156 16 Appendix A References 157 17 Appendix B 158 Commissioning after longer storage 158 Type Plate of e...

Page 8: ...1 5 March 2019 Added Sync Module SYNC300A Technical specification Electrical connection Updated Firmware of power module information to V03 01 07 or higher 1 6 July 2019 Updated Label and technical sp...

Page 9: ...s always keep these instructions available with the filter s Installation of the ecosine active sync filter inspections for proper operation and certain troubleshooting measures may only be performed...

Page 10: ...Schaffner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 9 165 3 General Safety Notes and Installation Guidelines...

Page 11: ...ovided information and check if your application fulfills the required specifications as Schaffner expressly points out that the manufacturer s warranty shall lapse with immediate effect if ecosine ac...

Page 12: ...of pollution IEC 61010 EN50178 Pollution conditions for operation class PD2 Corrosive levels IEC 60721 3 3 Corrosive levels for storage transport and operation Class 3C2 3 Applies to locations with no...

Page 13: ...e sync September 2019 myecosine com 12 165 3 IEC 60721 3 3 is only applied to the coated PCB covered areas and not the entire device The unprotected areas such as connections terminations and exposed...

Page 14: ...phase line currents simplified schematic in Figure 1 Harmonic currents and reactive power components are reliably detected and processed in an ultra fast digital control structure By generating and a...

Page 15: ...ng the designations of ecosine active sync systems and options are introduced Table 1 Ecosine active sync power modules versions and options Designation Description FN3530 Power Module 380 480 VAC 3 w...

Page 16: ...do not have the CT module included whereas FN3531 power modules come with the CT module included FN3530 31 Number of phases system input 3 phase 3 wire Mains frequency 50 60 Hz 3 Hz Mains voltage 380...

Page 17: ...ded whereas FN3541 power modules come with the CT module included FN3540 41 Number of phases system input 3 phase 4 wire Mains frequency 50 60 Hz 3 Hz Mains voltage 380VAC 15 to 415VAC 10 Inverter top...

Page 18: ...slave architecture That s why only one CT module and only one display module is needed and will be included in the package Communication between the modules is realized via a high speed bus FN3532 Nu...

Page 19: ...Inverter topology 3 level NPC topology IGBT Switching frequency 2x16kHz interleaved 32kHz effective Response time 100 s Harmonic mitigation performance Up to the 50th harmonic Total harmonic current d...

Page 20: ...ter in Table 2 The main features are summarized below FN3545 _ _ _ _ _ _ _ _ _ _ Number of phases system input 3 phase 3 wire or 3 phase 4 wire Mains frequency 50 60 Hz 3 Hz Mains voltage 3 wire 380VA...

Page 21: ...bles users to build tailored systems with respect to application and installation needs Ecosine active sync power modules and options are listed in Table 1 while cabinet versions are listed in Table 2...

Page 22: ...3545 X1204WXXP 380 415 VAC No 120A 4 wire 2x FN3541 No Yes FN3545 X1204WLXP 380 415 VAC No 120A 4 wire 2x FN3541 Yes Yes FN3545 X1803WXXP 380 480 VAC No 180A 3 wire 3x FN3531 No Yes FN3545 X1803WLXP 3...

Page 23: ...S1204WXXP 380 415 VAC Yes 120A 4 wire 2x FN3540 No Yes FN3545 S1204WLXP 380 415 VAC Yes 120A 4 wire 2x FN3540 Yes Yes FN3545 S1803WXXP 380 480 VAC Yes 180A 3 wire 3x FN3530 No Yes FN3545 S1803WLXP 380...

Page 24: ...tive sync cabinet only versions and cabinet accessoiries Designation Description Cabinet 380 480V IP54 3W IP54 Cabinet 600x600x2328 3 wire w o modules 480V Cabinet 380 415V IP54 4W IP54 Cabinet 600x60...

Page 25: ...nsions of a single unit 440 mm 420 mm 222mm w d h Rated phase mitigation current 60Arms Rated neutral conductor mitigation current 180Apk Overload capability Amp for 10 ms 150A Current transformer pla...

Page 26: ...oltage 3 wire 380VAC 15 480VAC 10 4 wire 380VAC 15 415VAC 10 Inverter topology 3 level NPC topology IGBT Switching frequency 16 kHz Response time 100 s Harmonic mitigation performance Up to the 50th h...

Page 27: ...epending on load situation Self protection Yes Overheat protection Yes Overvoltage and undervoltage protection Yes Earthing system TT TN C TN S TN C S IT corner grounded delta Altitude 1000m without d...

Page 28: ...is shown below in Figure 3 Figure 3 Temperature derating curve of ecosine active sync power module 5 7 Temperature derating of ecosine active sync cabinet version The rated current of ecosine active s...

Page 29: ...ne simple CT connection point for all modules Recommended for more than two power modules in parallel operation Simple and modular installation wall mount or rack mount Available as part of the ecosin...

Page 30: ...relays NO with common COM 250 VAC 3A 24VDC GND Ambient conditions Pollution degree 2 Relative humidity 95 non condensing 3K3 Temperature Storage 55 C 1K3 1K4 Transportation 25 C to 75 C 2K3 Approval...

Page 31: ...fner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 30 165 5 8 2 Mechanical dimensions of SYNC300A Table 5 Sync module dimensions mm in A 440 17 32 B 200 7 88 C 87...

Page 32: ...l power modules and can be used in any of the system setups whether it is single power module Double Power Pack or cabinet version Function Display module and keypad Mounting types The display module...

Page 33: ...s operation at every start up At the beginning the display module compares the software version of the current AHF with the software version of the saved INI file In case of match the display module l...

Page 34: ...on the way of installation of the modules Every ecosine active sync cabinet version is packed in a wooden box Please carefully inspect the shipping container and the product prior to the installation...

Page 35: ...ed modules the customer or installer is fully responsible to ensure proper mounting on a suitable wall using appropriate and compatible fixation material Schaffner is not responsible for any damage on...

Page 36: ...Schaffner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 35 165 Figure 7 Dimensions mm drill pattern for wall mount book and flat mounting...

Page 37: ...A 440 17 32 B 420 16 54 C 219 5i 8 64 D 463 5 18 25 E 56 2 20 F 112 4 41 G 23 5 0 93 H 60 2 36 J 3 0 12 K 80 3 15 Table 7 Ecosine active sync power module internal dimensions mm in a 90 3 54 b 12 0 4...

Page 38: ...mounting options The mounting rackets are mounted on the power module differently for flat mounting and book mounting the details are presented in the following 6 2 2 1 Flat mounting For flat mountin...

Page 39: ...ions as in 6 2 1 apply 6 3 2 Mounting options of ecosine active sync DPP For Double Power Pack mounting please install the modules next to each other horizontally and keep the clearance distance above...

Page 40: ...Schaffner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 39 165 Figure 11 Wrong ways to install DPP...

Page 41: ...wer cables cable from distribution to power module 3 Phase and PE 1 x 25mm2 Neutral 2 x 25 mm2 System input number of phases 50 60Hz 3Hz 3 wire or 4 wire Input voltage For 3 wire module 380VAC 15 480V...

Page 42: ...gth of air guide channel behind power module Max 1200 mm Min space in air guide channel behind modules Min 70 mm Top view of a cabinet Area air guide channel in the roof Min 900 cm2 Front view of a ca...

Page 43: ...osine active sync September 2019 myecosine com 42 165 6 5 Mechanical data of ecosine active sync cabinet version 6 5 1 Dimensions of ecosine active sync cabinet version Figure 12 mechanical drawing of...

Page 44: ...s shown in Table 10 Table 10 Ecosine active sync cabinet dimensions Table 11 Ecosine active sync cabinet clearance distance Side Minimum required clearance mm in Front air inlet 900 mm to open the doo...

Page 45: ...t with direction of air flow Protection category IP54 Default color RAL 7035 Required air flow per module 270 m3 h Maximum air flow per cabinet 1400 m3 h Air flow through fuse section 100 m3 h Area ai...

Page 46: ...pecification in section 5 4 Each power module must have own fuse protection of 100A e g type gL or gG 7 2 Installation with power factor correction PFC systems In case of installation of the ecosine a...

Page 47: ...ion LEDs X11 Customer IOs Digital Inputs and outputs X12 HS Bus Port X13 Service port RS485 X14 Ethernet Modbus TCP X15 ModBus Daisy Chain RS485 X16 Display Module Port X PE Protective Earth Connectio...

Page 48: ...Current transformer input CT Module Switch S1 Switch on off To switch on or switch off ecosine active sync module when the parameter P202 is set to Switch S1 LEDs Indication LEDs To show the status of...

Page 49: ...of LED Color LED name Meaning LED1 Error Blinking Error ON Fatal Error Restart blocked LED2 Ready Operation Blinking ready to operate ON operating LED3 Alarm Warning ON warning HSB link not o k LED4 S...

Page 50: ...from the list of functions in P260 3 IN2 OUT3 Digital input output 24V 20mA Set P265 as Input for using X11 3 as digital input or Output for using X11 3 as digital output Set P264 to select the polar...

Page 51: ...Schaffner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 50 165 Figure 13 Logic schematic of the digital input output...

Page 52: ...l X14 Ethernet Modbus TCP HSB is used to realize data exchange and synchronization of interconnected sync module and power modules for more details refer to section 7 10 Alternatively this interface c...

Page 53: ...ng torque mains connection Device Min value cable cross section Max value cable cross section Connecting bolt and tightening torque Ecosine active sync single 60A Power Module 1 x 25 mm2 per phase and...

Page 54: ...ys 250 VAC X103 X104 X105 HS Bus to additional sync module up to 3 X106 Fans feedback signals X107 power supply of sync module 24 VDC X110 Current transformer input S1 Switch on off LEDs Indication LE...

Page 55: ...he connection of the current transformers is done at one single point to the X110 CTM interface of the sync module The sync module transmits the current measurements over the HSB to the installed powe...

Page 56: ...M is done via HSB link on terminal X112 and X114 of the sync module and terminal X12 and X14 of the power modules using with RJ45 cables The sync module connection needs to be done exact in the way se...

Page 57: ...anual Ecosine active sync September 2019 myecosine com 56 165 7 5 Ecosine active sync cabinet version electrical installation 7 5 1 Connecting terminal locations See detailed drawing of the lower part...

Page 58: ...iption XC1 Terminal for connection of mains input cable XC2 Terminal for connection of current transformers XC N Terminal for connection of neutral conductors XC PE Terminal for connection of protecti...

Page 59: ...e mains connection Device Min value cable cross section Max value cable cross section Connecting bolt and tightening torque Ecosine active sync max 300A cabinet version 1 x 185 mm2 per phase and PE 2...

Page 60: ...an result in injury or equipment damage Dangerous Voltage Risk of death due to short circuits and electric shock if the current transformers are connected incorrectly BEFORE installing current transfo...

Page 61: ...er and Installation Manual Ecosine active sync September 2019 myecosine com 60 165 7 6 1 Connection of 3 phase 3 wire devices CT secondary output 5A Figure 16 Connection of 3 phase 3 wire device CT se...

Page 62: ...er and Installation Manual Ecosine active sync September 2019 myecosine com 61 165 7 6 2 Connection of 3 phase 3 wire devices CT secondary output 1A Figure 17 Connection of 3 phase 3 wire device CT se...

Page 63: ...er and Installation Manual Ecosine active sync September 2019 myecosine com 62 165 7 6 3 Connection of 3 phase 4 wire devices CT secondary output 5A Figure 18 Connection of 3 phase 4 wire devices CT s...

Page 64: ...er and Installation Manual Ecosine active sync September 2019 myecosine com 63 165 7 6 4 Connection of 3 phase 4 wire devices CT secondary output 1A Figure 19 Connection of 3 phase 4 wire devices CT s...

Page 65: ...ations with main side CTs special summation CTs are needed for more information please refer to the document Knowledge base information No 002 Separate transformer circuits are mandatory for proper op...

Page 66: ...5A class 1 0 AHF 120A accuracy 10A 1 of 1000A 12A 10 of 120A ok example 2 CT 2000 5A class 1 0 AHF 60A accuracy 20A 1 of 2000A 6A 10 of 60A not ok example 3 CT 2000 5A class 0 5 AHF 120A accuracy 10A...

Page 67: ...ive sync the line length in the CT circuit is 8 meters If 2 5mm cables are used the CT output power need to be at least 2 86VA Table 19 Power consumption of the CT lines valid for copper wires and CT...

Page 68: ...9 myecosine com 67 165 7 8 Current transformer specification for UL conformity To ensure UL conformity UL compliant external current transformers must be used Table 20 Example of a current transformer...

Page 69: ...on of single ecosine active sync power module To ensure that currents are correctly detected observe the specified direction of the current flow from the transformers and the correct phase assignment...

Page 70: ...Schaffner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 69 165 Figure 21 CT 1A wiring for single power module...

Page 71: ...Schaffner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 70 165 Figure 22 CT installation on load side for operation of one power module...

Page 72: ...Schaffner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 71 165 Figure 23 CT installation on mains side for operation of one power module...

Page 73: ...DP the current transformer can be installed on the mains or the load side like for operation with one single power module To ensure that currents are correctly detected observe the specified direction...

Page 74: ...Schaffner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 73 165 Figure 25 CT 1A wiring for DPP CTs connected to one module only...

Page 75: ...Schaffner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 74 165 Figure 26 CT installation on load side for operation of DPP...

Page 76: ...Schaffner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 75 165 Figure 27 CT installation on mains side for operation of DPP...

Page 77: ...using the sync module need only to have the CT connect to the sync module To ensure that currents are correctly detected observe the specified direction of the current flow from the transformers and...

Page 78: ...Schaffner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 77 165 Figure 29 CT 1A wiring for the sync module...

Page 79: ...Schaffner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 78 165 Figure 30 CT installation on load side for operation of the sync module and multiple power modules...

Page 80: ...Schaffner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 79 165 Figure 31 CT installation on mains side for operation of the sync module and multiple power modules...

Page 81: ...several ecosine active sync devices In doing so the current signal from the external current transformers is looped through all the ecosine active sync devices in accordance with the following schema...

Page 82: ...Schaffner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 81 165 Figure 33 CT 1A wiring for parallel operation up to five ecosine active sync power modules...

Page 83: ...and Installation Manual Ecosine active sync September 2019 myecosine com 82 165 Figure 34 CT installation on load side for parallel operation of several 2 ecosine active sync modules FN3531 or FN3541...

Page 84: ...an one ecosine active sync without sync module except for DPP the current transformers must be installed on load side of the filter Operation using the sync module allow to have the current transforme...

Page 85: ...ltage it helps to prevent risk for the operating personnel in case of an insulation fault For voltages below 3 kV grounding of the current transformers is not required unless it is necessary for a cor...

Page 86: ...lues depending on the installation of the current transformers Current transformers on the load side Load current phase 1 P133 Load current phase 2 P134 Load current phase 3 P135 Current transformers...

Page 87: ...of current and voltage is shifted through 180 Here both connections S1 and S2 of the current transformer are interchanged or the current transformer is installed incorrectly It becomes evident in 2 d...

Page 88: ...se is shifted through 180 Example 3 Current transformers of individual phases are interchanged it becomes apparent already during the rotating field check The comparison of current and voltage shows t...

Page 89: ...device measures the external current mains side or load side needed by the current controllers and generates the base PWM modulation and control loop frequency used by MASTER and SLAVE devices HS Bus...

Page 90: ...gured this means that two different AHF viewer sessions will be needed to set both MASTER and SLAVE devices up Step 4 Check firmware version To read the firmware version of the ecosine active sync fil...

Page 91: ...er HSB Master configuration With this configuration the AHF device must have a CT module connected In this mode DDP each power module will compensate 50 of the grid distortion Synchronous Slave HSB Sl...

Page 92: ...its keypad 8 1 Display module functions Figure 45 Display module and keypad The keys have the following functions Key Function Go down one menu level Back to the higher menu level exit menu Scroll ins...

Page 93: ...ice type AHF state it represents the current status of the AHF and it corresponds to the parameter P020 grid voltage is the rms value of the line voltage U12 it corresponds to the parameter P110 load...

Page 94: ...arameters 0 Device Specifications 1 Measurements 2 5 Commissioning 6 Alarms 0 Device specifications 002 Rated current 003 Overload current 1 Measurements 100 Mains frequency 102 Cos phi 2 5 Commission...

Page 95: ...spot is already used the relative SW version of the parameter set is shown aside of the set number If a spot is empty nothing is shown aside the set number By pressing right arrow button or ok button...

Page 96: ...password is only needed for accessing expert parameters and can be used only by Schaffner service team or selected partners First enter the old password then enter the new one twice After pressing OK...

Page 97: ...0 1000 100 Check the ventilation of the room or control cabinet to find out whether sufficient cooling air is available Make sure that the ambient conditions from section 4 environmental condition are...

Page 98: ...blinking see Table 14 and the ecosine active sync is showing state OFF Set all Modbus addresses of the interconnected modules to different values We recommend using the same address for Service P230...

Page 99: ...played values are plausible For motor load the values must be positive and approximately the same P102 cos has a plausible value Check active power value per phase o P105 kW power L1 o P106 kW power L...

Page 100: ...es and the sync module P250 Display MB adress needs to be different at all power moules and the sync module 2 Set the factory settings at both power modules P210 load default values P220 set date and...

Page 101: ...from external PLC P202 Switch S1 use the control switch S1 on the front plate of the device P202 Direct ON filter is always on 7 Activate the required type of compensation P400 Reactive power compens...

Page 102: ...es needs to be the same as the total installed power modules P033 No of detected PM number of detected power modules needs to be the same than the total installed power modules P034 No of functional P...

Page 103: ...ft to the voltage as well as against each other Otherwise please double check the mains wiring to the modules P153 Line voltage U1 P705 PM1 1 current L1 P710 PM1 2 current L1 P715 PM1 3 current L1 P72...

Page 104: ...and load current is smaller than standby threshold P406 0 100 of rated current Charge 3 Active charging of DC link DC link is charged to target dc link voltage Harmonic current compensation is disabl...

Page 105: ...it Discharge Precharge Close main Charge Operation AHF is off Charge AHF auxiliaries are supplied from dc link control is operating DC link is charged This state is idle state when AHF is turned off b...

Page 106: ...al HW fault is detected restart is blocked permanently Disconnect ecosine active sync from grid and contact Schaffner service Figure 47 Error handling Errors are displayed in parameter P6XX see sectio...

Page 107: ...commissioning Parameter group Meaning Comments P0XX Device specification Read only Display of device data rated current overload current P1XX Measured values Read only Display of measured values main...

Page 108: ...incompatible 015 Serial number Serial number of the device 016 SN control board Serial number of control board 020 Operational state Operational state 021 Error root cause Show Errornumber P6xy Error...

Page 109: ...122 Line current rms L3 A Line current rms phase L3 123 Line current L1 A Instantaneous value of line current L1 124 Line current L2 A Instantaneous value of line current L2 125 Line current L3 A Inst...

Page 110: ...N 155 Line voltage U3 V Instantaneous value of line voltage L3 to N 160 THDu line voltage U12 Total harmonic distorition lin voltage U12 161 THDu line voltage U23 Total harmonic distorition lin voltag...

Page 111: ...Speed 3 100 RPM Speed of Fan3 195 CPU load for experts only 196 ON command Status of turn on command 197 External Trigger Trace trigger from external devices received from HSB 198 ON signal Signal to...

Page 112: ...ode of devices operated in parallel Asynchronous Synchronous Master Synchronous Slave If 202 SyncModule HSB P205 Synchronous Slave 210 Default values No action Set of default values No action Load all...

Page 113: ...upply in X16 OFF ON 256 Reset 24V display No reset Reset 24V display supply in X16 No reset Reset Configuration of customer I O Interface on terminl X11 260 Function X11 2 Fixed logical 0 Input High O...

Page 114: ...ion X11 3 Output Set configuration for digital port X11 3 0 input 1 output Input Output 266 Function X11 4 State standby Relay output 1 closed selected function Fixed logical 0 Fixed logical 1 State o...

Page 115: ...ernal current transformers Mainside Loadside OFF 310 CT primary value 1000A Primary full scale value of external current transformer 312 CT secondary value 5A Secondary full scale value of external cu...

Page 116: ...pensates the specified percentage value of the currently measured reactive power cos phi control The cos phi controller is dependant of the specified percentage values in parameter P401 lower limit an...

Page 117: ...mpensation D 0 for FN3530 31 50 for FN3540 41 Adjustable degree of compensation harmonic D typically D 9 432 Harmonic order E 11 Harmonic order of controller E typically E 11 433 Compensation E 50 Adj...

Page 118: ...typically N 29 460 Compensation N 10 Adjustable degree of compensation harmonic N typically N 29 462 Harmonic order O 31 Harmonic order of controller O typically O 31 463 Compensation O 10 Adjustable...

Page 119: ...f compensation harmonic U typically U 43 483 Harmonic order V 45 Harmonic order of controller V typically V 45 484 Compensation V 0 Adjustable degree of compensation harmonic V typically V 45 486 Harm...

Page 120: ...5 Overcurrent L1 Overcurrent phase L1 peak value 616 Overcurrent L2 Overcurrent phase L2 peak value 617 Overcurrent L3 Overcurrent in AHF phase L3 peak value 618 Over current RMS Current RMS is higer...

Page 121: ...rong voltage 650 Harm ctrl limit reached Device turned off due to detection of line current resonance 651 THDu resonance Device turned off due to detection of line voltage resonance 655 SW not compati...

Page 122: ...ility software compatibility check 0 compatible other incompatible 015 Serial number Serial number of device 016 SN control board Serial number of control board 020 Operational state Operational state...

Page 123: ...n state of the SM4 system with up to 5 PM 100 Mains freuquency Hz Mains frequency 102 Cos phi Displacement Power Factor 103 DC link voltage V DC link voltage of device 104 Device load Load of the devi...

Page 124: ...load current phase L2 135 Load current L3 A Instantaneous value of load current phase L3 136 Load current rms N A Load current rms neutral 137 Load current N A Instantaneous value of load current neut...

Page 125: ...us mains voltage 170 THDi current L1 Total harmonic distortion line current L1 171 THDi current L2 Total harmonic distortion line current L2 172 THDi current L3 Total harmonic distorition line current...

Page 126: ...mode of devices operated in parallel Master 300 only one SM Master 600 parallel sync modules Master 900 Master 1200 Slave parallel sync modules The sync module where the CT measurements are connected...

Page 127: ...ON Enable MODBUS on display serial port X115 X116 255 Enable 24V display ON Enable 24V display supply in X116 256 Reset 24V display No reset Reset 24V display supply in X116 260 Function X111 2 On Of...

Page 128: ...sensor Trip line 264 Polarity X111 3 1 polarity of digital output X111 3 1 high active 0 low active 265 Configuration X111 3 1 Set configuration for digital port X111 3 0 Input 1 output 266 Function...

Page 129: ...Trip line 269 Polarity X111 5 normal closed Polarity of relay output X111 5 1 normal closed 0 normal open 270 Function X101 2 State error global Input High Low On Open Off Output High selected functi...

Page 130: ...olarity X101 3 high active polarity of digital output X101 3 1 High active 0 low active high active low active 275 Configuration X101 3 output Set configuration for digital port X101 3 0 input 1 outpu...

Page 131: ...ff command Quit command Temperature sensor Trip line 279 Polarity X101 7 normal closed Polarity of digital output X101 7 1 high active 0 low active 280 Function X102 1 3 State error global Input High...

Page 132: ...n Off command Quit command Temperature sensor Trip line 283 Polarity X102 4 6 normal closed Polarity of relay output X102 4 6 1 normal closed 0 normal open 284 Function X101 4 Temperature sensor Input...

Page 133: ...Temperature sensor Trip line 287 Polarity X101 5 high active polarity of digital output X101 5 1 high active 0 low active 300 CT placement OFF Placement of the external current transformers Mainside L...

Page 134: ...y measured reactive power cos phi control The cos phi controller is dependant of the specified percentage values in parameter P401 lower limit and P402 upper limit keeping cos in the specified target...

Page 135: ...d standby 418 Hot standby timeout 0 min Span of time of devices changing automatically from hot standby into cold standby 419 Smoothing utilization 0 Internally applied falling rate of utilization in...

Page 136: ...sation harmonic G typically G 15 441 Harmonic order H 17 Harmonic order of controller H typically H 17 442 Compensation H 30 Adjustable degree of compensation harmonic H typically H 17 444 Harmonic or...

Page 137: ...463 Compensation O 10 Adjustable degree of compensation harmonic O typically O 31 465 Harmonic order P 33 Harmonic order of controller P typically P 33 466 Compensation P 0 Adjustable degree of compe...

Page 138: ...f compensation harmonic U typically U 43 483 Harmonic order V 45 Harmonic order of controller V typically V 45 484 Compensation V 0 Adjustable degree of compensation harmonic V typically V 45 486 Harm...

Page 139: ...617 PM1 3 error code Error code for Power Module 3 connected to this sync module 618 PM1 4 error code Error code for Power Module 4 connected to this sync module 619 PM1 5 error code Error code for P...

Page 140: ...second additional sync module 644 Cab3 link error HSB Link error to third additional sync module 645 Temp switch cabinet Temperature error from switch supervising the lower part of the cabinet connec...

Page 141: ...r 2019 myecosine com 140 165 791 Aux supply 24V Measured auxiliary supply 24V 792 Aux supply 2 5V Measured auxiliary supply 2 5V 793 Aux supply 5V Measured auxiliary supply 5V 794 Aux supply 15V Measu...

Page 142: ...rating program supports ecosine active sync commissioning and enables further diagnosis Figure 48 AHF viewer basic screen 10 1 Requirements and Setup The following operating systems are recommended to...

Page 143: ...t bus participant Echo mode Off Table 24 Recommended galvanic isolation interface converter USB RS485 Designation Manufacturer Illustration USB 485 Mini OP CTI GmbH www cti lean com www cti shop com C...

Page 144: ...pecially if long cables or a bus structure with more than one unit is used The interfaces are configured with the following parameters Table 26 Parameters for the interface configuration RS485 Paramet...

Page 145: ...wledge base is available for further information on the Ethernet settings Knowledge base information No 004 AHF connection via Ethernet cable TCP IP Table 27 Parameters for interface configuration Par...

Page 146: ...t of firmware file with the sfn extension Previous firmware files are not compatible and become obsolete with this update In this chapter only basic usage is covered For complete installation and trou...

Page 147: ...select the serial port for the communication with the Control Board The panel on the top left corner highlighted in the picture below shows all the serial ports available on the PC and the user can o...

Page 148: ...rect serial port is selected the user has to configure the Modbus address and baudrate in order to communicate with the Control Board as illustrated in Figure 50 Figure 50 Selection of the communicati...

Page 149: ...requested file must have the sfn extension After clicking the Load button a file dialog pops up and the user can browse the PC folders and select the correct file Figure 51 displays the proper panel F...

Page 150: ...ync September 2019 myecosine com 149 165 11 1 4 Upload Firmware Launch the update process by clicking the start button as shown in Figure 53 The panel features a progress bar as well which indicates t...

Page 151: ...on Manual Ecosine active sync September 2019 myecosine com 150 165 When the update is finished a pop up windows appears indicating that the process is completed see Figure 54 Figure 54 A popup window...

Page 152: ...d fuses F100 101 102 Replace PDC Board fuses F701 705 Replace Control Board Battery Table 29 Maintenance schedule cabinet Year after start operation Maintenance job 1 2 3 4 5 6 7 8 9 10 11 12 Check op...

Page 153: ...monic Filter CT Current Transformer Transducer CTM Current Transformer Module DPP Double Power Pack HS High Speed HSB High Speed Bus LAN Local Area Network LCD Liquid Crystal Display Display Module PC...

Page 154: ...2 Figure 13 Logic schematic of the digital input output 50 Figure 14 Functional connection of digital input output 51 Figure 15 HSB connection between sync module and power modules 55 Figure 16 Connec...

Page 155: ...ster slave device assignment 88 Figure 42 Location of Terminal X12 on ecosine active sync module 89 Figure 43 Ecosine active sync device Firmware version in AHF viewer 89 Figure 44 Ecosine active sync...

Page 156: ...th sample rate 10kHz 162 Figure 61 Example of notch calculation where notch depth is NOK while commutation area is OK These notches are not acceptable 163 Figure 62 Example 3 voltage phase to phase U2...

Page 157: ...or 50Hz and 60Hz networks 45 Table 14 Indication of LED 48 Table 15 Terminal 11 customer Digital IOs see chapter 9 1 2 for more detail 49 Table 16 Connection cross sections and tightening torque mains...

Page 158: ...haffner com Unpacking Instruction Ecosine active sync Unpacking Instruction for the ecosine active sync power module Cabinet version This document is attached to the transportation box Mainenance inst...

Page 159: ...e in the following manner 30 min under 25 of capacitor rated voltage then 30 min under 50 of capacitor rated voltage then 30 min under 75 of capacitor rated voltage then 30 min under 100 of capacitor...

Page 160: ...540 The module has two labels one simplified label is stick on the front side and one label with details is stick on the right side of the power module Work order production place data code YYWW ROHS...

Page 161: ...Commutation notches The commutation notches must be according to IEEE 519 50 Select the deepest notch in phase to phase voltage Calculate the commutation area AN o Limit 76 s UNominal o 400V devices...

Page 162: ...ne active sync September 2019 myecosine com 161 165 Figure 57 Filter current blue caused by commutation notches during compensation 18 1 1 Commutation notches calculation example 1 Figure 58 Example 1...

Page 163: ...er 2019 myecosine com 162 165 Figure 59 Example of notch calculation where notch depth is OK but commutation area is NOK These notches are not acceptable 18 1 2 Commutation notches calculation example...

Page 164: ...r 2019 myecosine com 163 165 Figure 61 Example of notch calculation where notch depth is NOK while commutation area is OK These notches are not acceptable 18 1 3 Commutation notches calculation exampl...

Page 165: ...Group User and Installation Manual Ecosine active sync September 2019 myecosine com 164 165 Figure 63 Example of notch calculation where both notch depth and commutation area are OK These notches are...

Page 166: ...fner Group User and Installation Manual Ecosine active sync September 2019 myecosine com 165 165 Scha ner Group Nordstrasse 11 4542 Luterbach Switzerland T 41 32 681 66 26 F 4132 681 66 30 www scha ne...

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Schaffner Ecosine active sync, User And Installation Manual

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