Schaefer WayCool User Manual Download Page 7

WC-1HP-DHL Unit Description

The WayCool

®

evaporative cooler is a completely self-contained, portable unit capable of delivering 40 MPH velocity of air with a temperature

drop of up to 20°. The unit is composed of:

Level-controlled water supply system

•  Cooling pad assembly

Motor-driven blower and ductwork

Controls

Frame and housing

The bottom is made of high impact ABS plastic and holds approximately 24 gallons at normal operating level (about 5" deep).

A float-operated valve automatically maintains proper water level when the unit is connected to a water supply.

The bottom rests on, and is fixed to, an aluminum cradle. The bottom, in turn, is secured to the aluminum frame. Four casters (2 locking, 2
regular) are attached to the underside of the aluminum cradle.

A pump draws water from the bottom and discharges it through the vinyl hose to the PVC pipes located above the cooling pads. The PVC
pipes distribute water onto the top of the cooling pads; saturating them. Excess water drips back into the bottom through the holes in the
cooling pad support channels.

The cellulose cooling pads sit in support channels and are held in place by plastic retaining grates. The grates also help prevent damage to
the cooling pads. Two pad sections fit in each side of the unit (total eight sections) to totally enclose the unit.

The blower is hung from the top of the frame and powered by a belt driven 1HP electric motor. The blower draws room air through the cooling
pads where it picks up moisture and cools by evaporation. The blower then discharges the cooled air.

Note: It is important the cooled space has sufficient air openings so the warmer air can flow out and be replaced by the cooled air.
A closed-in space or high humidity will reduce the cooling effect. See Unit Placement and Other Considerations in the "Operations
and Maintenance" section of this manual.

A screen covers the discharge duct to prevent foreign objects from entering the blower. A threaded rod screws through a threaded brace
above the screen to hold the blower duct in position. A plastic knob secures the blower duct to the rod. The blower duct is made of a tough,
durable plastic and can be manually rotated 360 degrees to provide cool air in any direction without moving the unit.

Note: Water weighs about eight pounds per gallon, so when the unit is full, it weighs over 375 pounds. During setup and before
startup, place the unit in the desired location and then fill the bottom. Do not attempt to lift the unit once it is filled and be careful
to avoid spills when moving it; even over smooth ground. Do not try to push it over rough or soft ground as you can overstress
the wheels and frame and cause structural and component damage, which is not covered by warranty.

5

Summary of Contents for WayCool

Page 1: ...ers or flyings present due to the types of materials being handled stored or processed Division 2 Not normally present in an explosive concentration but may accidentally exist Testing Certifications S...

Page 2: ...UCTWORK 9 CONTROL 10 OPERATION AND MAINTENANCE 11 Unit Placement and Other Considerations 11 Unpacking and Initial Setup 12 Regular Cleaning 13 Normal Startup 13 Normal Shutdown 13 TROUBLESHOOTING 14...

Page 3: ...e cooling effect In an evaporative cooler the cellulose cooling pads take the place of your skin water instead of perspiration wets them and a fan moves the air The air blows across the cooling pads a...

Page 4: ...the right to make changes at any time without notice Warning and Danger Decals have been placed on the equipment to warn of potentially dangerous situations Care should be taken to keep this informat...

Page 5: ...ted on this label The unit is certified for Not Normally Hazardous Locations Class1 Division 2 Group D Class 2 Division 2 Groups F G Class 3 Locations As described by the National Fire Protection Asso...

Page 6: ...Gallons Per Hour Pump Filter Washable Polyethylene Filter Pump Discharge Filter 480 Micron Stainless Steel Reservoir Capacity 24 Gallons Optional Water Supply Standard 3 4 hose connection garden hose...

Page 7: ...tal eight sections to totally enclose the unit The blower is hung from the top of the frame and powered by a belt driven 1HP electric motor The blower draws room air through the cooling pads where it...

Page 8: ...the bottom can also be manually filled with a hose or bucket if a hose connection is impractical Simply remove any of the plastic retaining grates and one of the cooling pad sections and place the hos...

Page 9: ...er flow to the cooling pads is reduced and performance decreases The clear filter housing is threaded and screws into the filter body for easy removal to access the screen Note A dirty water supply wi...

Page 10: ...when wet Always run the unit with the plastic retaining grates in place and handle them carefully when you clean them Crushed cells reduce the total airflow through the unit and therefore lowers it s...

Page 11: ...t require lubrication A belt tensioner is connected to a bracket on the motor A rubber foot at one end rests against the blower casing When the locking nut is backed off the bolt can be turned in to t...

Page 12: ...ter switch and the Pump switch function as ON OFF only The unit can run with pump only ON fan motor only ON or both ON Figure WC 1HP DHL 08 WayCool Control Switch 10 Manual Motor starter switch ON OFF...

Page 13: ...the air flowing in the same direction Do not direct other fans against the WayCool unit It will counter the WayCool s airflow and stop the cooling effect Obstructing the airflow from the WayCool unit...

Page 14: ...ng one hand on the pad s inside your other hand on the outside and lifting the pad up and out from the bottom see figure WC 1HP DHL 10 6 Inspect the entire unit for shipping damage 7 Ensure the fan be...

Page 15: ...nce it is filled Damage to the unit or a large spill may occur Note When you decide where to place the unit make sure there are no obstructions in the way that will disrupt or block the airflow Make s...

Page 16: ...t hold on the unit s top cover 5 Remove the top cover and set it aside 6 Locate the four PVC pipes in the top metal channel Each PVC pipe is secured to the Y connector by a single screw Remove this sc...

Page 17: ...llow for easy rolling on rough or uneven surfaces 15 WayCool Water Conditioner Cleaner WayCool Water Condition is recommended to control odors found to be present in some water sources Place the tab u...

Page 18: ...arts To order replacement parts contact the dealer from whom you purchased your WayCool If you do not have that information please call Schaefer Ventilation Equipment at 800 779 3267 to locate a deale...

Page 19: ...rranty THERE IS NO WARRANTY OF MERCHANTABILITY AND THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF Products with warranty periods that exceed our standard one year warra...

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