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17. 

Install the brake barrel nut.

 

Parts: 1 – 1/4" x 1" machine screw, 1 – long brake barrel 
nut. 
 
From the outside of the inside right leg, push the screw 
through the leg, and tighten into the brake barrel nut. 

inside right leg                    

(outside view)

brake barrel nut

1" screw

inside right leg        

(inside view)

Figure 17 - iNSerT SHAFTS iNTO THe CASTLe

18. 

Install the brake bar and brake cable. 

 

Parts: 2 – 1/4" washers, 1 – slim 5/16" lock nut, brake bar 
and cable assembly. 
 
Remove any packing material attached to the bolt       
pre-installed on the inside right leg.  
 
Put the brake bar then a 1/4" washer on the bolt. Take the 
loose end of the brake cable attached to the brake bar and 
wrap it under and around the brake drum. Start next to the 
loom leg and wrap with loops moving towards the loom 
center, making sure not to overlap the cable. Place the loop 
end of the cable over the pre-installed bolt. Secure with 
another 1/4" washer and a slim 5/16" lock nut. Be sure that 
the brake bar can pivot freely. If it does not, slightly loosen 
the lock nut.

pre-installed bolt with 

packing material

brake bar on 

pre-installed bolt

brake drum
brake cable 

(hanging loose)

brake bar,  

1/4

"

 washer,  

loop end of brake cable, 

1/4

"

 washer, 

slim 5/16

"

 lock nut 

on pre-installed bolt

Figure 18 - iNSTALL THe WArP BeAM

16. 

Install the warp beam.

  

Parts: Warp beam, 2 – 3/8" USS washers.

Take the warp beam and place a 3/8" USS washer on each 
end. Slip the threaded rod through the hole in the inside 
right leg as far as it will go. Fit the pin in the other end into 
the stopped hole in the inside leg - this hole does not go all 
the way through the leg. You will have to spread the right 
and left inside legs apart to accomplish this.

threaded pin 

through hole 

in leg

short pin into 

stopped hole 

in leg

Figure 16 - iNSTALL THe uPPer reAr CASTLe CrOSS BrACe

Summary of Contents for Wolf Pup

Page 1: ...nches Illustrations of the vari ous hardware and an inch scale are provided to aid you in determining the correct piece of hardware to use Before starting the assembly read the instructions com pletely and familiarize yourself with the drawings and parts Follow the exact order of assembly Take care and work slowly If you have someone to help you the assembly will be easier When you finish assembli...

Page 2: ...ake barrel nut HARDWARE BAG G STEP 18 21 2 1 4 washers 1 Brake bar and cable 1 5 16 slim lock nut 1 Brake S hook 1 Plastic brake peg 1 Texsolv brake cord 1 Brake eye bolt 1 Brake spring with insert 1 3 16 washer 1 Warp beam crank handle 1 3 8 cap nut 1 3 8 washer HARDWARE BAG H STEP 22 23 2 1 4 barrel nuts 2 Fender washers 2 Black knobs with 2 1 4 threaded shaft 1 Beater pin and chain 1 Beater pin...

Page 3: ...ARE BAG I STEP 24 26 8 Texsolv apron cords 80 tie up cords 10 Treadle aid elastic cords HARDWARE BAG J STEP 27 2 rigid nylon wheels 4 1 1 2 machine screws 4 lock nuts Tie up cords Apron cords Treadle Aid cords ...

Page 4: ...epeat this process for all legs Note The brake release pedal come shrink wrapped to the right outside leg we suggest leaving it wrapped and out of your way until step 19 Figure 1 ATTACH FOLD BARS TO RIGHT INSIDE AND OUTSIDE LEGS square hole in fold bar Figure 1A HARDWARE TO ATTACH THE FOLD BARS Figure 2 ATTACH CASTLE SIDES TO LEGS 1 1 4 carriage bolt use the upper hole on the outside legs 3 16 was...

Page 5: ... brace 3 machine screw 2 machine screw Figure 5 INSTALL THE REAR LEG BRACE 4 Attach the treadle assembly to the legs Parts treadle assembly 2 1 4 x 2 machine screws 2 1 4 barrel nuts Remove any tape from the ends of the treadle bar Orient the treadle assembly with the treadle support at the front of the loom Line up the pins at the end of the treadle support with the small holes on the inside of t...

Page 6: ...ce 4 8 x 1 1 2 screws Attach the front castle cross brace to the front edge of the castle sides using a screw at each corner of the brace The square holes should be at the top of the brace and the logo should face front and be right side up front castle cross brace logo Figure 7 INSTALL FRONT CASTLE CROSS BRACE front beam front beam extension Figure 8 INSTALL FRONT BEAM WITH EXTENSION 8 Attach the...

Page 7: ... x 2 1 2 carriage bolt through the beater top from the back If you wish you can put the reed in the beater at this point Set the beater top down on the sides turning the carriage bolts to fit the square part of the bolts into the slots on the beater sides Secure with washers and wing nuts Figure 10 INSTALL THE BEATER ASSEMBLY pre installed bolt and lock nut 5 16 slim lock nut metal part of beater ...

Page 8: ...ock nut all the way the washer should remain loose Figure 11 INSTALL THE JACK AND LAMM ASSEMBLIES REAR CASTLE CROSS AND TREADLE AID jack pivot rods back side of front castle cross brace two 3 8 washers on each rod A 1 jack assembly one 3 8 washer on each rod B 1 jack assembly 3 jack assembly 4 jack assembly treadle aid rear castle cross brace 2 jack assembly C 11 Install the jacks and lamms Parts ...

Page 9: ...nsert the rest of the harnesses keep them oriented so that the heddles are facing the same direction Figure 15 SECURE THE JACK PINS 13 Install heddles on the shafts Parts 8 shafts 16 heddle bars 800 heddles Lay a shaft on a flat surface Carefully slide a heddle bar into the open loops at the top and bottom of heddles Keep the heddles loosely tied until the heddle bars are installed in the shaft fr...

Page 10: ...erlap the cable Place the loop end of the cable over the pre installed bolt Secure with another 1 4 washer and a slim 5 16 lock nut Be sure that the brake bar can pivot freely If it does not slightly loosen the lock nut pre installed bolt with packing material brake bar on pre installed bolt brake drum brake cable hanging loose brake bar 1 4 washer loop end of brake cable 1 4 washer slim 5 16 lock...

Page 11: ...acing the handle over it and turning clockwise To engage the crank for turning the warp beam pull the hexagonal hole in the crank onto the cap nut While weav ing the crank should be pushed off the cap nut cap nut warp beam crank handle 3 8 washer threaded shaft 22 Install the removable back beam Parts Back beam 2 black knobs 2 fender washers 2 1 4 barrel nuts Slide the back beam into the slots cut...

Page 12: ...readle styles on the 8 10 To attach tie up cords to the outer treadles remove the thumb nut and back the long bolt out of the first eye screw securing it to the treadle loop the end of the tie up cord over the bolt slide back through the eye screw and close by re attaching the thumb nut After completing your tie up check each treadle by push ing it all the way to the floor and releasing it making ...

Page 13: ...ep on the brake release pedal while unfolding the loom to loosen the warp When the loom is all the way down in the open position push the fold knobs to the bottom of the slots and tighten them slide lock bar treadle aid cord rear castle cross brace treadle aid bar 1 4 dowel lock nuts right outside leg 27 Install the wheels With the loom unfolded install the wheels Use two 1 1 2 screws and two lock...

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