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Scag Power Equipment Wildcat STWC48V-25CV, Operator'S Manual

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Scag Power Equipment Wildcat STWC48V-25CV Operator'S Manual Download Page 15

11

R

Section 3

Fuel Tanks .......................Dual (4 Gal. RH, 3 Gal. LH) Seamless Polyethylene Tanks with Large Opening and Fuel Cap
Seat ...........................................................................................................................................Padded Suspension Seat
Travel Speed:

Forward ............................................................................................................................................... 0 up to 10 MPH
Reverse ................................................................................................................................................. 0 up to 5 MPH
-NOTE- The machine will travel at 10 mph for transport purposes. For best cutting performance the forward travel 
speed should be adjusted depending upon the cutting conditions.

CUTTER DECK

3.4 

Type ........................... Floating, Adjustable, Anti-scalping, Hybrid Design Combines Out-front and Belly-mount Designs
Construction .......................................................................................................................... Tri-Plate Deck Construction
 

Top of deck consists of three steel plates totaling nearly 1/2" of steel.,7-gauge (3/16") deck skirt.

True Cutting Width:

48V ........................................................................................................................................................48" (122.0 cm)
52V ........................................................................................................................................................52" (132.0 cm)
61V ......................................................................................................................................................61" (154.94 cm)

Cutting Height Adjustment ............Foot Operated Lever Adjustment from Operator's Seat, 1.00" to 5" in 1/4"increments
Cutter Blades ............................................................................. 0.197 in. Thick, Milled Edge, Wear Resistant Marbain™
Blade Engagement ............................................................Electric Blade Engagement Clutch with Control Panel Switch
 

Connected to the Cutter Deck through a Belt

Discharge Opening .................... Extra Wide Discharge Opening with Spring-Loaded Discharge Chute and Turbo Baffle
Discharge Chute ...................................................................................................Black, Polypropylene (Plastic), Flexible
Spindles ...................................... Heavy-duty 1-1/8" Top Dimension Spindle Shaft, Cast Housing, Taper Roller Bearing,
 

Low Maintenance with Top Access Grease Fitting and Grease Overfill Relief Poppet

Spindle Pulleys ............................................................................................ Split Steel with Easily Removed Taper Hubs
Cutter Deck Belts ....................................... B-section and Cogged Type with Kevlar Cord. Self-adjusting, Self-tightening
Electric Clutch Type ................................................................................................Ogura Heavy Duty PTO Clutch Brake

HYDRAULIC SYSTEM

3.5 

Hydraulic Oil Filter ......................................................................................................... 10 Micron Spin-on Element Type
Hydraulic Reservoir ...............................................................................................................Nylon; 2-1/2 Quart Capacity

WEIGHTS AND DIMENSIONS 

48v 

52v 

61v

3.6 

Length......................................................................................... 80" ................................ 80" ....................................83"
Tracking Width ........................................................................... 46.5" ..............................46.5" ................................46.5"
Overall Width w/chute down ...................................................... 60.5" .............................. 64.5 .................................73.5"
Overall Width w/chute up ............................................................ 49" ................................ 53" ....................................62"
Overall Height w/ROPS (up on Folding Models) ........................ 66" ................................ 66" ....................................66"
Overall Height w/ROPS down (Folding Models) ......................... 54" ................................ 54" ....................................54"
Operating Weight w/ROPS ....................................................... 1050# ............................ 1100# ............................. 1150#

PRODUCTIvITY 

48v 

52v 

61v

3.7 

Cutting Width .............................................................................. 48" ................................ 52" ....................................61"
Acres Per Day .............................................................................18.6 .............................. 20.2 .................................. 23.7
The preceding data will aid you in determining how many acres your Scag mower will cut per day. It is an estimate 
based on 8 hours per day cutting time at 6 MPH with a 20% allowance for overlap and turns.

Summary of Contents for Wildcat STWC48V-25CV

Page 1: ...or your Scag mower Reading this manual can provide you with assistance in maintenance and adjustment procedures to keep your mower performing to maximum efficiency The specific models that this book covers are listed on the inside cover Before operating your machine please read all the information enclosed OPERATOR S MANUAL Wildcat Models STWC48V 25CV STWC48V 26KA LC STWC52V 26FX STWC52V 26KA LC S...

Page 2: ...plug wire and ignition key If a mechanism becomes clogged stop the engine before cleaning Keep hands feet and clothing away from power driven parts Keep others off the mower only one person at a time REMEMBER YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR Hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of the personnel involved in the operat...

Page 3: ...ine 10 3 2 Electrical 10 3 3 Power Head 10 3 4 Cutter Deck 11 3 5 Hydraulic System 11 3 6 Weights and Dimensions 11 3 7 PRODUCTIVITY 11 OPERATING INSTRUCTIONS SECTION 4 12 4 1 Controls And Instrument Identification 12 4 2 Safety Interlock System 13 4 3 Initial Run In Procedures 13 4 4 Starting The Engine 14 4 5 Ground Travel And Steering 14 4 6 Engaging The Deck Drive Cutter Blades 15 4 7 Hillside...

Page 4: ...ires 36 7 11 Cooling System 36 7 12 Body Deck And Upholstery 37 ILLUSTRATED PARTS LIST SECTION 8 39 8 1 Scag Approved Attachments And Accessories 39 48V 52V CUTTER DECKS 40 61V CUTTER DECK 42 CUTTER DECK CONTROLS 44 SHEET METAL COMPONENTS 46 STWC ROLL OVER PROTECTION SYSTEM 48 STWC SUSPENSION SEAT 50 DRIVE SYSTEM COMPONENTS 52 ENGINE AND ATTACHING PARTS 54 STEERING COMPONENTS 56 BRAKE COMPONENTS 5...

Page 5: ...TION USE ONLY SCAG APPROVED ATTACHMENTS AND ACCESSORIES Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine See Section 8 1 WARNING For pictorial clarity some illustrations and figures in this manual may show shields guards or plates open or removed Under no circumstances should your mower be operated without these devices ...

Page 6: ... On Start Spring Tension on Idler Off Stop Oil Falling Hazard Thrown Object Hazard Fast Slow Continuously Variable Linear Cutting Element Basic Symbol 481039S Pinch Point Cutting Element Engage Hour meter Elapsed Operating Hours Cutting Element Disengage Thrown Object Hazard Keep Bystanders Away Read Operator s Manual ...

Page 7: ...ontains important information about safety To avoid injury and possible death carefully read the message Be sure to fully understand the causes of possible injury or death SIGNAL WORD It is a distinctive word found on the safety decals on the machine and throughout this manual that alerts the viewer to the existence and relative degree of the hazard DANGER The signal word DANGER denotes that an ex...

Page 8: ...r operate equipment with the interlock system disconnected or malfunctioning Be sure the interlock switches are functioning 10 correctly Fuel is flammable handle it with care Fill the fuel 11 tank outdoors Never fill it indoors Use a funnel or spout to prevent spillage Clean up any spillage before starting the engine DO NOT add fuel to a running or hot engine Allow 12 the engine to cool for severa...

Page 9: ...age power to cutter deck before crossing 11 roads walks or gravel drives Mow only in daylight or good artificial light 12 NEVER raise the deck with the blades engaged 13 Take all possible precautions when leaving the 14 machine unattended such as disengaging the mower lowering the attachments setting the parking brake stopping the engine and removing the key Disengage power to the attachments when...

Page 10: ...rs shrubs 22 trees or other objects that may obscure vision NEVER leave the machine running unattended 23 ROLL OVER PROTECTION SYSTEM 2 5 WARNING Keep the roll bar in the raised and locked position and the seat belt securely fastened during operation Failure to do so could cause serious injury or loss of life This mower has been designed for good traction and stability under normal mowing conditio...

Page 11: ...eed when turning operating on slopes slick or wet surfaces Allow extra distance to stop Stay off of slopes too steep for safe operation To check a slope attempt to back up it with the cutter deck down If the machine can not back up the slope without the wheels slipping do not operate the machine on this slope Under no circumstances should the machine be operated on slopes greater than 15 degrees S...

Page 12: ...ponents when 11 required Carefully release pressure from components with 12 stored energy WARNING Hydraulic fluid is under high pressure and can penetrate skin causing injury If hydraulic fluid is injected into the skin it must be surgically removed within a few hours by a doctor or gangrene may result Keep body and hands away from pinholes or nozzles that eject hydraulic fluid under high pressure...

Page 13: ...AVOID SERIOUSINJURYORDEATH WARNING WARNING Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements 483900 483900 supplied with California models only Avoid injury from burns Shut off engine before removing fuel tank cap A...

Page 14: ...ing System Alternator Charging Output Kawasaki 12 Volt 13 Amp Kohler 12 Volt 15 Amp System Polarity Negative Ground Starter 12 Volt Electric Ring Gear Type Key and Solenoid Operated Interlock Switches Seat Neutral Control Mower Engagement BBC Parking Brake Instrument Panel Key Switch Throttle Lever Manual Choke PTO Switch Fuses and Safety Start module Fuses Two 2 20 Amp Power Head 3 3 Drive System...

Page 15: ... Discharge Opening with Spring Loaded Discharge Chute and Turbo Baffle Discharge Chute Black Polypropylene Plastic Flexible Spindles Heavy duty 1 1 8 Top Dimension Spindle Shaft Cast Housing Taper Roller Bearing Low Maintenance with Top Access Grease Fitting and Grease Overfill Relief Poppet Spindle Pulleys Split Steel with Easily Removed Taper Hubs Cutter Deck Belts B section and Cogged Type with...

Page 16: ...ld engine Engine Throttle Control Figure 4 1 4 Used to control the engine speed Pushing the lever forward increases engine speed Pulling the lever back decreases engine speed Full back position is the IDLE position Full forward is the cutting position Hourmeter Figure 4 1 5 Indicates the number of hours the engine has been operated It only operates when the engine is running Has preset maintenance...

Page 17: ... Figure 4 1 13 Used to set the cutter deck at the desired cutting height Deck Release Lever Figure 4 1 14 Used to lock the cutter deck in the transport position Push the foot pedal forward and pull back on the release lever to release the cutter deck for normal mowing Seat Belt Figure 4 1 15 Used to secure the operator Seat belt must be worn at all times when the ROPS is in the upright and locked ...

Page 18: ... fences or obstructions Learn the operation on flat ground before operating on slopes Start practicing with a slow engine speed and slow forward travel Learn to feather the steering controls to obtain a smooth operating action Practice operating the mower until you are comfortable with the controls before proceeding to mow Forward Travel To travel forward with the mower disengage the parking brake...

Page 19: ...d to move forward the quicker the mower will turn right To stop the reverse travel allow the steering control levers to return to the neutral position If the mower is to be parked place the handles in the neutral lock position and engage the parking brake Engaging The Deck Drive Cutter 4 6 Blades Set the throttle at about 3 4 speed Do not attempt to 1 engage the deck drive at high speed as this sh...

Page 20: ...d may cause the drive wheels to slip causing loss of braking or steering Keep tires properly inflated 7 Parking The Mower 4 8 Park the machine on a flat level surface only Do not 1 park the machine on an incline Place the steering control levers in the neutral 2 position Disengage the cutter blades 3 Slow the engine to idle speed 4 Engage the parking brake 5 Turn the ignition key to the OFF positi...

Page 21: ...r streets to minimize cleanup of clippings When mowing close to obstacles direct the discharge away from the obstacles to reduce the chance of property damage by thrown objects Cut grass when it is dry and not too tall Do not cut 3 grass too short cut off 1 3 or less of existing grass for best appearance Mow frequently Keep mower and discharge chute clean 4 When mowing wet or tall grass mow the gr...

Page 22: ...tructions to adjust A Loosen the tension knob on the lever assembly B Rotate the steering lever forward or backward to achieve the optimum operating position C Tighten the tension knob and repeat on the opposite side D While in the operator s position bring the steering levers out of the neutral lock position and check to make sure both levers are even before operating TENSION KNOB ROTATE LEvER Ad...

Page 23: ...ing Strips of Uncut Grass in Cutting Path Width of Deck SGB018 Dull worn blades Sharpen blades Incorrect blade sharpening Sharpen blades Low engine RPM Run engine at full RPM Belt slipping Adjust belt tension Deck plugged grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Bent blades Replace blades Streaki...

Page 24: ...ler Bent spindle area See your authorized SCAG dealer Dull blade Sharpen blade Uneven Cut on Uneven Ground WavyAppearance High Low Scalloped Cut or Rough Contour Width of Deck SGB021 Uneven ground May need to reduce ground speed raise cutting height and or change direction of cut Sloping Ridge Across Width of Cutting Path Width of Deck SGB023 Tire pressures not equal Check and adjust tire pressure...

Page 25: ...ut Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Step Cut Ridge in Center of Cutting path Width of Deck SGB024 Blades not mounted evenly Adjust pitch and level Bent blade Replace blade Internal spindle failure See your authorized SCAG dealer Mounting of spindle incorrect See your authorized SCAG dealer Slope Cut Sloping Ridges Across Width of ...

Page 26: ...or rod See Figure 6 2 Turn the bolt at the bottom of the brake actuator lever 4 until the 1 8 measurement is achieved and tighten the jam nut at the clevis on the brake actuator rod See Figure 6 2 If the 1 8 measurement can not be achieved by adjusting the brake actuator rod adjust the brake control rod Adjust by loosening the jam nuts at both ends of the brake control rod and turning the rod unti...

Page 27: ...rom the ignition before making any adjustments Wait for all moving parts to come to a complete stop before beginning work Caution The engine and drive unit can get hot during operation causing burn injuries Allow engine and drive components to cool before making any adjustments NOTE Before proceeding with this adjustment be sure that the caster wheels turn plus pivot freely and that the tire press...

Page 28: ... Scag service center for belt adjustment CUTTER DECK ADJUSTMENTS 6 6 Cutter deck level pitch and height are set at the factory However if these adjustments should ever need to be made the following procedures will aid in obtaining the proper cutter deck adjustment NOTE Before proceeding with the cutter deck adjustments be sure that all tires are properly inflated Cutter Deck Level The cutter deck ...

Page 29: ...tion of the rod until the deck is equal front to back on both the RH and the LH side of the cutter deck Tighten both lock nuts NOTE To prevent the cutter deck from teetering all four 4 cutter deck hanging chains must have tension on them If all four chains do not have tension on them and the deck teeters you must readjust the cutter deck as outlined in the procedures above All measurements should ...

Page 30: ...ition See Figure 6 9 For very tall wiry or tough to cut grass B 4 factory setting 4 1 4 or 4 1 2 Position See Figure 6 9 For general purpose cutting This gives the best mix of cutting performance in all types of grass C 4 3 4 or 5 1 4 Position See Figure 6 9 Placing the baffle in either the 4 3 4 or 5 1 4 setting will enhance fall cutting leaf pickup and reduce cutter deck blowout To adjust the Cu...

Page 31: ...usting bolt See Figure 6 10 INSPECTION WINDOW x3 Clutch Air Gap Adjustment Figure 6 10 Locate the inspection windows on the clutch 1 Place a 0 015 feeler gauge in the slot between the 2 rotor and the armature See Figure 6 11 INSERT 0 015 FEELER GAUGE HERE Clutch Air Gap Adjustment Figure 6 11 Tighten or loosen the adjusting bolt as needed to 3 acheive the 0 015 inch airgap See Figure 6 12 Perform ...

Page 32: ...aph 7 12 X Check condition of blades See paragraph 7 9 X Apply grease to fittings See paragraph 7 2 X Check tire pressure See paragraph 7 10 X Inspect seat belt for wear or damage See paragraph 2 5 X Check the operator interlock system See paragraph 4 2 X Check coolant level See paragraph 7 11 X Change engine oil and filter See paragraph 7 4 X Check battery electrolyte level clean battery posts an...

Page 33: ... 3 Brake Actuator 200 Hours Monthly Chassis Grease 2 4 Cutter Deck Bellcranks 100 Hours Bi Weekly Chassis Grease 4 5 Cutter Deck Pusharms 100 Hours Bi Weekly Chassis Grease 2 6 Control Pivot 100 Hours Bi Weekly Chassis Grease 2 6 Cutter Deck Spindle 40 Hours Weekly Lithium MP White Grease 2125 3 7 Brake Handle 200 Hours Monthly Chassis Grease 1 Compatible Greases Mobilix 2 found at Mobil Service S...

Page 34: ...CATION Lubricant Interval Lithium MP White Grease 2125 40 Hours Weekly Chassis Grease 100 Hours Bi monthly Chassis Grease 200 Hours Monthly Chassis Grease 500 Hours Yearly 3 5 4 2 1 8 6 3 5 7 2 4 6 1 Lubrication Fitting Points Figure 7 1 ...

Page 35: ...f necessary add oil to the reservoir Hydraulic System 7 3 A Checking Hydraulic Oil Level The hydraulic oil level should be checked after the first 10 hours of operation Thereafter check the oil after every 200 hours of machine operation or monthly whichever occurs first IMPORTANT If the oil level is consistently low check for leaks and correct immediately Wipe dirt and contaminants from around the...

Page 36: ...ine E F 1 4 1 2 3 4 FUEL LEVEL FILLER NECK INSERT C A R B EPA Phase 3 Fuel Level Figure 7 5 C Changing Hydraulic Oil Filter Element The hydraulic oil filter should be changed after every 500 hours of operation or annually whichever occurs first Remove the oil filter element and properly discard it 1 See Figure 7 3 Fill the new filter with clean oil and install the filter Hand tighten only Run the ...

Page 37: ...he fuel cap until it ratchets B Replacing In Line Fuel Filter Elements The engine fuel filter should be replaced after every 500 hours of operation or annually whichever occurs first Close the shut off valve 1 Remove and replace the engine fuel filter Open the 2 fuel shut off valve Engine Air Cleaner 7 6 A Cleaning and or Replacing Air Cleaner Element For any air cleaner the operating environment ...

Page 38: ... injury Let the battery warm before attaching a charger Whenever possible remove the battery from the mower before charging and make sure the electrolyte covers the plates in all cells WARNING BATTERIES PRODUCE EXPLOSIVE GASES Charge the battery in a well ventilated space so gases produced while charging can dissipate Charging rates between 3 and 50 amperes are satisfactory if excessive gassing or...

Page 39: ...de See Figure 7 6 Sharpen the cutting edge at the same bevel as the 1 original See Figure 7 6 Sharpen only the top of the cutting edge to maintain sharpness SGB033 Angle Blade Back Do Not Cut In X Must NOT Exceed 1 3 Blade Width X 30 Blade Sharpening Figure 7 6 Check the balance of the blade If the blades are out 2 of balance vibration and premature wear can occur See your authorized Scag dealer f...

Page 40: ...SI Cooling System 7 11 Liquid Cooled Machines Only WARNING To avoid burns always allow the engine to cool before removing the radiator cap A Checking Coolant Level The coolant level should be checked before each day of operation Remove the radiator cap by turning it slowly 1 counterclockwise to the first stop and allow any pressure to be released Push down on the cap and turn counterclockwise to r...

Page 41: ...ssed air or a 2 water hose NOTE Check the radiator for excessive debris and clean with compressed air Never spray a hot engine with water use only compressed air to remove debris Re install the debris screen to the radiator and 3 secure with the latch Body Deck And Upholstery 7 12 Caution Do not wash any portion of the equipment while it is hot Do not wash the engine use compressed air After each ...

Page 42: ...38 R Section 7 NOTES ...

Page 43: ... this machine Scag approved attachments and accessories GC STC V 48 52 GC STWC 61V p n 9057 p n 9058 GC STC CSV 48 52 GC STWC CS61V p n 9061 p n 9062 Mulch Plate p n 9286 9287 9288 Hurricane Mulch p n 9283 9284 9285 STC Hitch p n 9241 STC Lights p n 9274 Tiger Striper p n 9269 GC 4D p n 9054 48 52 Decks GC F4 p n 9055 48 52 Decks Blade Buddy p n 9212 ILLUSTRATED PARTS LIST ...

Page 44: ... 41 42 37 43 44 45 34 66 27 68 69 29 64 60 62 61 59 58 66 63 23 15 17 13 66 71 52 cutter deck has a notch for anti scalp roller 24 30 65 46 29 21 70 26 22 19 1 33 70 26 55 55 55 14 14 14 53 53 53 56 56 72 73 29 21 49 49 49 49 3 3 3 3 3 29 80 48 84 54 81 83 31 83 83 51 87 50 20 28 32 2 3 82 75 77 76 84 79 78 13 74 88 89 85 86 ...

Page 45: ... 18 Pulley Idler 5 Dia Bearing Idler Arm Assy X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 43689 424322 424323 48926 461946 ...

Page 46: ...6 7 8 5 25 10 57 22 22A 46 9 16 19 1 47 35 36 37 38 40 41 42 37 43 44 45 34 66 27 68 69 70 29 13 29 21 73 74 12 13 66 17 13 33 71 26 A A 21 29 24 14 53 72 49 51 32 54 56 56 56 56 31 79 81 55 65 50 32 53 30 82 20 2 80 80 78 3 28 78 80 80 76 75 77 83 84 85 86 80 87 80 80 88 88 90 89 91 92 93 79 2 81 94 ...

Page 47: ...Grease Fitting Valve Grease Relief Housing Spindle Spacer Outside Spacer Inside Seal Lower Bushing Bottom Nut Special 1 1 16 18 Spacer Spindle Cutter Blade 21 Pulley Double Groove 6 33 Dia Dust Shield Idler Pulley 5 Dia 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 48181 424575 48926 483415 43689 48224 424209 451...

Page 48: ...ion 8 CUTTER DECK CONTROLS STC 2006 CDC CUTTER DECK 10 11 8 9 1 2 3 4 5 6 12 13 14 15 16 17 18 19 20 21 38 26 27 33 19 23 24 25 28 29 29 24 24 24 28 25 23 25 30 31 22 32 24 34 35 43 40 36 37 41 42 7 44 45 46 46 ...

Page 49: ... Cutting Height Adjustment Bolt Hex Hd 3 8 16 x 2 3 4 Bushing 502 OD Nut Elastic Stop 3 8 16 Lever Deck Latch Slide Cutting Height Capscrew 5 16 18 x 3 Flathead Hex Socket Grd 8 Guide Short Bolt Carriage 5 16 18 x 1 Guide Long Spring Helper Nut 3 8 16 Center Lock Flatwasher 5 8 656 x 1 312 x 095 Nut 3 8 16 Serr Flng Bolt Hex Hd 3 8 16 x 1 1 4 Swivel Joint LH Cotter Pin 3 16 x 1 Nut Serr Flng 3 8 1...

Page 50: ...TWC 2011 SMC 31 32 33 34 33 35 36 39 38 37 40 30 41 43 45 44 42 42 44 23 6 24 22 18 19 19 55 28 47 26 5 17 13 15 4 11 7 8 20 10 9 15 46 12 47 12 16 21 27 25 14 12 51 50 52 15 49 4 16 53 19 54 56 57 58 59 60 26hp Kawasaki 61 15 2 29 21 1 30 3 ...

Page 51: ... Hex Hd 1 4 20 x 1 1 4 Nut Serr Flng 1 4 20 Seat Base Support Nut Elastic Stop 5 16 18 Bolt Hex Hd 3 8 16 x 6 Seat Latch Weldment Spring Seat Latch Locknut 3 8 16 Center Lock Footplate Nut Elastic Stop 3 8 16 Bolt Hex Hd 3 8 16 x 1 Cable Seat Stop Weldment Caster Support 61V Weldment Caster Support 48V 52V Cap Grease Nut Elastic Stop 1 0 14 Bearing Set Plug 1 4 28 Seal 2 0 OD x 1 625 ID Nut Elasti...

Page 52: ...48 R Section 8 STWC ROLL OVER PROTECTION SYSTEM 2011 STC ROPS 1 2 3 5 4 7 2 6 2 6 3 2 4 5 7 2 3 9 8 10 9 8 10 1 1 ...

Page 53: ... 462209 484168 484170 484169 04001 90 04021 19 484167 04021 19 04040 13 04001 145 STC Foldable ROPS Pin Assembly incl 3 4 Spring ROPS Clip ROPS Bolt Hex Head 1 2 13 x 3 1 4 Nut Center Lock 1 2 13 Spring Clip ROPS Nut Center Lock 1 2 13 Flatwasher 1 2 562 x 1 375 x 109 Bolt Hex Head 1 2 13 x 3 1 2 ...

Page 54: ...t Hex Head 7 16 20 x 1 Flatwasher 7 16 500 x 1 25 x 083 Retractable Seat Belt Armrest Only Armrest Assembly Kit LH Armrest Assembly Kit RH Back Cushion Kit Lumbar Kit Knob Kit Shock Absorber Kit Seat Adjustment Track Set Weight Adjustment Kit Knob Kit Seat Cushion Kit Seat Drain Kit Included with Seat Cushion Bolt Hex Head 5 16 18 x 1 3 4 Spacer Wire Harness Adapter 3 4 7 6 5 11 10 9 8 4 3 1 2 2 1...

Page 55: ...51 R Section 8 NOTES ...

Page 56: ...52 R Section 8 DRIVE SYSTEM COMPONENTS STWC 2008 DSC 21 22 24 25 20 1 27 28 3 1 1 26 21 19 8 9 10 1 11 7 11 7 12 16 10 13 12 16 18 29 4 6 5 14 10 17 2 2 27 15 28 30 23 ...

Page 57: ...top 3 8 16 Nut Serr Flng 3 8 16 Spring Pump Idler Spacer Bolt Hex Hd 3 8 16 x 2 3 4 Idler Arm Assy Pump Drive Key 5 x 5 x 25mm Belt Transmission Pulley 3 1 2 Dia Idler Flatwasher 3 8 391 x 938 x 105 Pulley 5 75 OD Taper Bore Hub Tapered 15mm Bore Bolt 3 8 16 x 2 Pivot Idler Bearing Bolt Hex Hd 1 4 20 x 1 Grd 8 Bolt Hex Hd 3 8 16 x 2 1 2 Bolt Hex Hd 3 8 16 x 1 1 2 Pulley 5 75 Dia 1 125 Bore Clamp P...

Page 58: ...54 R Section 8 ENGINE AND ATTACHING PARTS 2011 STWC EAP 1 11 5 2 4 4 3 15 8 12 7 9 14 13 4 10 6 16 4 17 ...

Page 59: ...eld 61 Only Nut Serr Flange 3 8 16 Hose Oil Drain Kawasaki FX incl 14 Hose Oil Drain Kohler CV Incl 14 Hose Oil Drain Kawasaki Liquid Cooled incl 14 Bolt Carr 3 8 16 x 1 Bolt 3 8 16 x 1 Torx Muffler Kawasaki Liquid Cooled Muffler Kohler Muffler Kawasaki FX Bracket Muffler Plate Skid Bolt Hex Head 3 8 16 x 1 1 4 Kawasaki Bolt Hex Head 3 8 16 x 1 1 4 Self Tap Briggs and Kohler Bolt Hex Head 5 16 18 ...

Page 60: ...R Section 8 STEERING COMPONENTS STC 2006 SSC REV 1 1 2 3 4 7 8 38 39 19 20 32 40 41 42 15 25 27 28 4 5 35 35 34 9 34 29 29A 22 37 16 10 11 12 13 14 18 18 30 21 6 17 31 17 33 33A 26 23 To Pump 24 8 44 45 5 ...

Page 61: ... Control Lever Nut Elastic Stop 3 8 16 Rod End 3 8 24 RH Female Nut 3 8 24 RH Thread Rod Pump Control Linkage Nut 3 8 24 UNF 2B LH Thread Rod End 3 8 24 LH Thread Pin Retainer Bolt Hex Hd 3 8 16 x 1 1 2 Bolt Hex Hd 5 16 18 x 1 3 4 Spacer Pump Damper Plate Control Lever Bolt Hex Hd 5 16 18 x 2 Gas Damper Bolt Hex Hd 3 8 16 x 1 Block Clamping Bolt Carriage 5 16 18 x 3 4 Control Plate LH w Decal Cont...

Page 62: ...58 R Section 8 BRAKE COMPONENTS STC 2002 BSC 4 5 18 36 38 26 33 30 32 40 16 17 35 34 20 31 11 3 25 24 22 23 24 35 20 24 2 26 28 1 21 6 20 19 27 7 6 8 9 15 14 13 12 10 44 43 41 42 ...

Page 63: ... Bushing Self Align Nut Hex Castle 1 0 20 UNEF Cotter Pin 9 64 x 1 1 2 Lug Nut 1 2 20 Wheel Assembly 24 x 9 5 12 48 Cutter Deck Wheel Assembly 24 x 9 5 12 52 Cutter Deck Wheel Assembly 24 x 12 12 61 Cutter Deck Rim 48 Cutter Deck Rim 52 Cutter Deck Rim 61 Cutter Deck 48 52 Tire 24 x 9 5 12 Tire 24 x 12 12 Brake Rod Stud 3 8 24 x 8 1 8 Nut 3 8 24 UNF Plate Weldment Motor Backing Clevis Pin 3 8 x 1 ...

Page 64: ...B D C K D F C B E A G G 2 12 9 8 27 1 1 1 4 11 12 12 11 10 14 15 9 13 17 23 24 39 16 21 22 20 19 9 3 30 28 46 6 31 44 18 19 20 20 19 18 25 3 45 29 5 9 45 35 7 36 4 7 36 E 38 26 47 34 J K 41 40 43 26 26 58 42 31 44 37 37 36 36 4 4 59 32 48 N F 8 4 4 N ...

Page 65: ...0 03 Lockwasher 5 16 20 04040 15 Flatwasher 5 16 375 x 875 x 083 21 481164 Cap Hydraulic Tank 22 481507 Insert Filler Neck 23 48829 Control Block 24 421203 Clamp Plate 25 461479 Hydraulic Tank Assembly w Fittings 26 48603 06 O Ring 9 16 27 482277 Tee Fitting O Ring to Barb 28 48136 13 Clamp 69 Max 25 Min Dia 29 482571 Bushing 30 482572 Elbow 0 38 Hose 31 48136 13 Clamp 32 482639 Wheel Motor Parker...

Page 66: ...62 R Section 8 STWC FUEL SYSTEM EPA PHASE 2 models produced prior to 1 1 2011 M L TO ENGINE M L STC 2011 FS EPA PHASE 2 1 2 3 4 4 4 5 5 5 6 7 7 8 8 9 9 9 9 10 11 12 13 ...

Page 67: ...incl 7 8 4 04030 03 Lockwasher 5 16 Spring 5 04001 08 Bolt Hex Head 5 16 18 x 3 4 6 04040 15 Flatwasher 5 16 375 x 875 x 083 7 482571 Tank Bushing 8 483748 Fitting 90 Degree 9 483617 Fuel Hose 1 4 I D Non Perm order by inch 10 423912 Bracket Fuel Valve 11 482212 Fuel Shutoff Valve 12 Fuel Filter 13 462162 Fuel Tank LH incl 7 8 Available through engine manufacturer only ...

Page 68: ...ls produced after 1 1 2011 15 M L M L STC 2011 FS CARB TEIR 3 1 2 3 4 4 4 5 5 5 6 7 7 8 8 9 9 9 9 10 11 12 13 Tank Purge A B A To Engine Purge Port B To Fuel Pump 14 15 15 15 15 15 25 15 16 17 18 19 19 20 20 23 23 24 25 21 21 21 21 21 21 22 22 22 22 ...

Page 69: ...et Fuel Valve 11 482212 Fuel Shutoff Valve 12 Fuel Filter 13 462297 Fuel Tank LH incl 7 8 14 484342 Carbon Canister 15 484347 Hose 3 16 order by inch 16 48136 17 Clamp 17 452176 Bracket Canister Mounting 18 48935 02 T Fitting Fuel Vent 19 484284 Valve Rollover 20 484285 Grommet Viton 21 48059 05 Clamp Vapor Recovery Hose 3 16 22 48059 02 Clamp Fuel Hose 23 484343 01 Mender 1 4 x 3 16 w 02 Hole 24 ...

Page 70: ...STEM KOHLER KAWASAKI AIR COOLED STC 2011 ESKA 29 30 23 20 21 19 24 16 33 32 31 12 17 18 14 10 11 10 11 15 8 3 4 5 9 10 11 2 12 12 13 7 6 25 26 38 39 40 41 35 36 37 34 27 1 20 20 2 42 42 43 44 45 S C A G P O W E R E Q U IP M E N T ...

Page 71: ...ut Hex 1 4 20 22 48029 15 Cable Battery Black negative 23 48029 12 Cable Battery Red positive 24 483618 Wiring Harness Main Briggs Stratton Kohler 484178 Wire Harness Main Kawasaki 25 483081 Pulley 5 45 OD x 1 125 Bore 26 04021 10 Nut Elastic Stop 5 16 18 Key 27 424112 Mounting Bracket Hour Meter 28 04010 11 Screw 10 32 x 1 5 Phillips Head 29 484179 Adapter Wiring Harness Kawasaki FX only 484078 A...

Page 72: ...26HP KAWASAKI LIQUID COOLED STWC 2008 ESKALC 27 1 29 30 23 20 21 19 24 16 33 32 31 12 17 18 14 10 11 10 11 15 8 4 5 9 10 11 12 12 13 7 6 25 26 38 39 40 35 36 37 34 41 14 42 3 2 20 20 2 46 42 43 44 45 S C A G P O W E R E Q U IP M E N T ...

Page 73: ... GT3 5 Switch Ignition Switch PTO Relay Lockwasher 10 External Tooth Nut Hex 10 32 Switch N O Panel Instrument Choke Throttle Control Kawasaki Qty 2 Clamp Switch Seat Module Interlock Screw 10 32 x 5 Phillips Head Battery Not Available Through Scag Bolt Hex Hd 1 4 20 x 5 Nut Hex 1 4 20 Cable Battery Black negative Cable Battery Red positive Wiring Harness Main Pulley 5 45 OD x 1 125 Bore Nut Elast...

Page 74: ...70 R Section 8 HYDRAULIC PUMP ASSEMBLY Overhaul Seal Kit 1 2 3 4 5 6 7 8 9 10 28 24 30 26 11 12 13 14 15 22 23 20 21 18 17 16 19 27 29 25 30 24 PORT A SIDE PORT B SIDE ...

Page 75: ...n Hex Flng Bolt M8 1 25 x 60mm Housing O Ring Charge Pump Kit Gerotor Assembly O Ring Socket Head Screw M6 x 1 0 20mm Bypass Valve Kit Pumpshaft Kit Ball Bearing 17 x 40 x 12mm Lip Seal Retaining Ring Spacer Cylinder Block Kit Block Spring Block Thrust Washer Valve Plate Swash Plate Ball Thrust Bearing Trunnion Arm Slot Guide Check Valve Kit 024 Orifice port A on Left Hand Pump port B on Right Han...

Page 76: ...R BEFORE OPERATING MACHINE READ OPERATOR S MANUAL 483402 482100 FORWARD REvERSE F R Heavy Duty Commercial 481971 10 11 13 18 19 __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ ISO 9001 Registered ...

Page 77: ...tating Blades Decal 48V Decal 52V Decal 61V Decal ROPS Decal Patents Decal Traction Control Decal Heavy Duty Commercial Decal Metalcraft Made in USA Decal Belt Cover Decal Instrument Panel Decal Fuel Valve Position Decal Cutting Height Bottom Row of Holes Decal Wildcat Decal Seat Support Decal Rear Bumper Decal Front Footplate Decal Discharge Chute Decal Cutting Height Top Row of Holes Decal ROPS ...

Page 78: ...E DIODE PINK RED GRN W BLK STRIPE WHITE BLACK LIGHT BLUE ORANGE BROWN RED BLUE LIGHT BLUE RED W YEL STRIPE YELLOW RED RED RED RED RED RED W YEL STRIPE BLUE RED RED RED GRN W BLK STRIPE YELLOW WHITE BLACK GRN W WHT STRIPE GREEN GREEN GRN W WHT STRIPE RED BLACK BLACK RED BLACK BLACK BLACK ORANGE RED W WHT STRIPE 2011 STWC CV Electrical Schematic KOHLER ADAPTER HARNESS DIODE 600V 2A SOLENOID B ENGINE...

Page 79: ... WHT STRIPE RED W WHT STRIPE RED RED RED RED RED BLACK LIGHT BLUE BLUE RED BLACK RED RED RED RED WHITE GREEN GREEN GRN W BLK STRIPE GRN W WHT STRIPE RED W YEL STRIPE RED W YEL STRIPE YELLOW BLACK RED BLACK RED BLACK RED BLACK BLACK RED RED YELLOW GRN W WHT STRIPE WHITE WHITE BLUE BLUE ORANGE BROWN RED RED RED RED ORANGE BROWN PINK PINK LIGHT BLUE GRN W BLK STRIPE WHITE BLACK RED BLACK RED KAWASAKI...

Page 80: ...ED ORANGE YELLOW BLACK BLACK RED RED BLACK BLACK BLACK WHITE RED W YEL STRIPE GRN W BLK STRIPE GREEN GRN W WHT STRIPE GRN W WHT STRIPE YELLOW WHITE RED RED W YEL STRIPE WHITE W BLACK STRIPE WHITE W BLACK STRIPE RELAY MODULE PLUG PTO SWITCH KEY SWITCH NEG POS HOURMETER GROUND R H NEUTRAL SWITCH 20 AMP FUSES BRAKE INTERLOCK SWITCH SEAT SWITCH L H NEUTRAL SWITCH TO ENGINE ADAPTER HARNESS MAIN HARNESS...

Page 81: ...fter repair will be paid for by the owner Scag s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower Non Commercial use is defined as a single property owner where the single property is the residence of the owner of the mower If the mower is cutting more than the owners ...

Page 82: ... 2011 Scag Power Equipment Division of Metalcraft of Mayville Inc ...

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