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SBS-4815CT

BATTERY CAPACITY TESTER

USER MANUAL

Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176

TestEquipmentDepot.com

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Summary of Contents for SBS-4815CT

Page 1: ...SBS 4815CT BATTERY CAPACITY TESTER USER MANUAL Test Equipment Depot 800 517 8431 99 Washington Street Melrose MA 02176 TestEquipmentDepot com...

Page 2: ...Current Principle 4 Operating Instructions 4 1 Environments Requirement 4 2 Panel Description 4 3 Main Machine Connection 4 4 Wireless Modules Connection 4 5 Starting Up And Input Operation 4 6 Check...

Page 3: ...the test to continue instead of stopping as soon as the first cell reaches the low cell voltage setting and allows for testing to continue after a weak bad cell is jumped out of the string f Intellig...

Page 4: ...communication or USB memory devices b The software interface includes battery voltages curve and bar chart battery resistances bar chart group voltage curve current curve capacities histogram data fo...

Page 5: ...Structure Weight With it s stainless steel shell SBS 4815CT has a sturdy and stable structure Meanwhile the unique material of power consumption makes the SBS 4815CT main machine portable The dimensi...

Page 6: ...acy 0 05 12V cells resolution 0 01V accuracy 0 05 2 7 Protection Warning The protection design of SBS 4815CT 2 7 1 the protections of DC input overvoltage polarity reversal in battery connecting over...

Page 7: ...re is no a uniform method to check the quality of batteries easily and efficiently For lead acid batteries VRLA batteries the common and effective test methods are testing the cell voltage routinely a...

Page 8: ...suitable hour rate 3 2 Constant Current Principle The internal circuit of the SBS 4815CT adopts PWM pulse width modulation control technique Under the control of central processing unit the power cir...

Page 9: ...6V 12V SBS 2612 Power light green Communicate light red Alligator clip 4 yellow 1 red 1 black Wireless module for 1 2V 2V SBS 12612 Power light green Communicate light red Alligator clip 4 red 1 blac...

Page 10: ...n 4 4 1 SBS 2 6 12 wireless modules for 2V connection SBS 2612 Wireless module Wireless module number and the battery to connect For example NO 1 module Connect the NO 1 NO 4 from positive electrode N...

Page 11: ...he label of the modules for your reference 4 4 2 SBS 2 6 12 wireless modules for 12V 6V connection Cell NO 1 Cell NO 2 Cell NO 3 Cell NO 4 NO 1 Wireless module Cell NO 5 Cell NO 6 Cell NO 7 Cell NO 8...

Page 12: ...rom long to short and the wiring hint also print on the label of modules 4 4 3 SBS 1 2 2 wireless modules for 1 2V 2V connection SBS 1 2 2 Wireless module Wiring Hint Wireless module number and the ba...

Page 13: ...ing rule Red 1 to Red 4 from long to short and the wiring diagram printed on the label of the modules 4 4 4 Connection guide when cell quantity is not a multiple of 4 4 4 4 1 SBS 2 6 12 wiring for las...

Page 14: ...NUAL 14 30 Last two 2V cell Last two 6V 12V cell Last one 2V cell Last one 6V 12V cell 4 4 4 2 SBS 1 2 2 wiring for last 4 to 1 cells Module Module Module Module Module Module Module Module Module Mod...

Page 15: ...and reassigning module numbers 4 4 5 1 No 0 spare modules With each module set you will find No 0 spare modules They have the following label No number assigned They can be addressed to any module No...

Page 16: ...on the PCB Yellow frame in the picture b While holding this button down continuously connect it with 4 cells just like you would a normal module It will power on and then wait 10 seconds Release the...

Page 17: ...ck to the main menu 4 7 The Preset Function 4 7 1 The preset function allows 30 programmable locations to save discharge test setups You can select any of the preset tests and press Apply to use those...

Page 18: ...the parameter interface you will see all the same parameters as in the Preset you can re edit the discharge parameters here and press Apply to save them 4 8 3 Press Start into the discharge interface...

Page 19: ...t includes GroupVolt the voltage of battery group Current the discharge current TotalPower the discharge power CapaSum the total capacity discharged TestTime the time since the discharge started BattL...

Page 20: ...S232 wire to connect main machine RS232 port with PC Download the chosen file by analysis software Press Modify to locate the parameters need to be changed for change value System date time BattLowAct...

Page 21: ...with 2 sets of wireless modules are testing different battery string in same battery room the modules will have an interference problem and will not be visible on both units In this test application t...

Page 22: ...al clamp will measure current from charger to battery string and calculate the total Ah charged 4 10 7 SBS 4815CT provide calibration function if you have high accuracy multi meter and Ammeter you can...

Page 23: ...rallel When pressing Start to record the charge you can see the status in this screen it included GroupVolt the voltage of battery string Current the charge current external clamp needed CapaSum the c...

Page 24: ...current to TestCurr you need for example 200A in total c set all stop thresholds in SBS S unit s and set current to the max value which SBS S unit s can offer for example set 100A in SBS 1110S d Save...

Page 25: ...fer 4 13 2 3 Discharge a Start discharge at both SBS 4815CT slave SBS 4815CT offer max discharge current as you set b External clamp will add discharge current from slave SBS 4815CT to master SBS 4815...

Page 26: ...tall Analysis Software To PC 5 2 1 Please find the install program of analysis software in the CD ROM or USB disk 5 2 2 according the prompts to finish the installation 5 2 3 after the installation yo...

Page 27: ...ough you minimize the software in the process of discharging the data file still is being recorded in the background as long as the software is running 5 4 Download Data File From USB Disk Battery Inf...

Page 28: ...ng 5 4 2 Double click the file to activate Battery information interface Or you can open the software first and choose Open file in file menu 5 4 3 In the main interface you can see 6 windows to show...

Page 29: ...you can locate to any time in the testing to see the relevant result f total voltage the voltage curve of battery string in the discharging process 5 5 Generate Excel Test Report 5 5 1 press icon to g...

Page 30: ...ies Without them the PC analysis software can t collect the cell data to produce the voltage drop curves to analyze 6 5 If an over temperature over current or an equipment failure occurs during the di...

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