sauermann E INSTRUMENTS 1500 Operating & Maintenance Manual Download Page 54

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K000000000EJ 032433 210519

9.7.3 Configuration→Diagnostic→Hardware

→

ESC

Diagnostic

Hardware

HW MB version

HW Cpu version

Calibration

Memories

07/08/14

10:00

CONTEXT KEY

FUNCTION

Returns to the previous screen.

ESC

KEY

FUNCTION

Activate the context keys shown on the display.

Returns to the previous screen.

State of memory.
State of calibration.
Version of CPU board
Version of motherboard

Summary of Contents for E INSTRUMENTS 1500

Page 1: ...OPERATING MAINTENANCE MANUAL 1500 4500 Combustion Analyzer Respect your environment think before printing the full manual on paper...

Page 2: ......

Page 3: ...15 6 0 TECHNICAL SPECIFICATIONS 16 6 1 Technical specifications 16 6 2 Measurement and Accuracy Ranges 17 7 0 STARTUP 18 7 1 Preliminary operations 18 7 2 Warnings 18 7 3 Power supply of the Analyzer...

Page 4: ...Configuration Instrument Micromanometer 42 9 4 Configuration Operator 43 9 5 Configuration Alarm 45 9 6 Information Menu 46 9 6 1 Configuration Information Battery 47 9 6 2 Configuration Information S...

Page 5: ...UNI 7129 1 2015 113 12 12 Measurements Tightness test Existing System UNI 11137 2012 115 12 12 1 Configuration of tightness test according to UNI 11137 2012 119 12 12 2 Performing tightness test acco...

Page 6: ...UBLESHOOTING 153 16 1 Troubleshooting guide 153 17 0 SPARE PARTS AND SERVICING 155 17 1 Spare parts 155 17 2 Accessories 156 17 3 Service Centres 157 ANNEX A Data management with E INSTRUMENTS QR CODE...

Page 7: ...prepare safety appropriate action To prevent any danger from personnel or other goods Violating the information in this manual may cause danger to personnel the plant or the environment and may lead...

Page 8: ...industrial applications Calculating of stack heat loss and efficiency CO and NO environment measurement Tightness test Store Smoke value calculating mean value Measuring differential pressure Draft m...

Page 9: ...king of oxidation processes The measurement sensors are electrochemical sensors made up of an anode a cathode and an electrolytic solution which depends on the type of gas to be analysed The gas penet...

Page 10: ...aintenance it is useful to know that the sensors can be replaced by the user themselves without having to send the device to a service center because the sensors are pre calibrated it is however recom...

Page 11: ...ized laboratory to issue a calibration certificate When the sensors are drained they can be replaced easily by the user without having to send the instrument away and without complicated calibration p...

Page 12: ...on with accessory probes F T2 Tc K female connector to connect combustion air temperature probe G T1 Tc K female connector to connect gas probe H Gas Exhaust Exit I AUX connector input for optional ex...

Page 13: ...urns the device On Off Exits the current screen Select and or Modify Confirm Save settings Backlight turn off TFT 272 x 480 pixel backlit color display with 21 characters available and 8 lines Allows...

Page 14: ...the socket of the serial cable for connecting the instrument to an external probe for example to the draft gauge optional or to the ionisation current probe optional 4 3 6 Pneumatic connector inputs T...

Page 15: ...CO DILUTION BLUETOOTH TIGHTNESS TEST CALIBRATION CERTIFICATE QUICK GUIDE GAS SAMPLE PROBE 300mm 12 10 Dual Hose OUTDOOR PRIMARY AIR TEMPERATURE FOR CONDENSING CALCULATIONS CONDENSATE TRAP PRESSURE MEA...

Page 16: ...my Up to 40 analysis reports with the batteries fully charged Internal data memory 2000 complete data analyses time and name of the customer can be stored User data 8 programmable operator names Print...

Page 17: ...emical sensor 0 5000 ppm 1 ppm 5 ppm 0 100 ppm 5 measured value 101 5000 ppm SO2 Low range Electrochemical sensor 0 500 ppm 0 1 ppm 2 ppm 0 40 0 ppm 5 measured value 40 1 500 0 ppm NO2 Electrochemical...

Page 18: ...effect the necessary measurements the instrument can be hooked up to the mains via the power pack provided allowing operations and analysis to proceed The battery will be recharged whilst the instrum...

Page 19: ...nal power pack provided 7 4 QR Code generation By pushing at the same time the buttons the instrument generates and shows on the display a QR code in order to download the data of the performed measur...

Page 20: ...20 K000000000EJ 032433 210519 7 5 Connection diagram AA SF A AAC TA03A AAC KP01 AA AL05 AA SA08...

Page 21: ...it cool down without suffering heat stress once extracted from the measurement point do not place it on a cold surface otherwise this could affect the internal temperature sensor in case of failure of...

Page 22: ...uple T1 the same used for gas temperature it is possible to measure the water delivery and return temperature by connecting some special probes If temperature is taken on the pipe it is suggested to u...

Page 23: ...e stored analyses Configure the device 7 5 11 Connection to battery charger Supplied with the device is a feeder with output 5V 2A to charge the internal batteries In section 4 3 you can see the socke...

Page 24: ...AAA F1 F3 F2 07 08 14 10 00 Eff tot 91 4 Loss tot 8 6 T C 74 7 T air F 59 T flue F 374 Ex Air 1 25 CO2 9 3 O2 4 2 Combustion analysis 07 08 14 10 00 Eff tot 91 4 Loss tot 8 6 T C 74 7 T air F 15 4 T f...

Page 25: ...4 This submenu allows the user to set and memorize 10 alarms defining the monitored parameter for each gas pressure Ta Tf the alarm threshold and relative unit of measurement and whether it is a low o...

Page 26: ...sent in the flue emissions Nitrogen oxide NO Nitrogen dioxide NO2 total nitrogen oxides NOx NO NO2 In the combustion processes it is found out that the NO2 percentage contained in the gas is not far f...

Page 27: ...vity in water Volumes of gas Example KEY FUNCTION Activate the context keys shown on the display The arrows select each line displayed Confirms the choice of fuel to be used during the analysis Return...

Page 28: ...mode it scrolls through the suggested values Enters the modify mode for the selected parameter then confirms the modification When pressed in modify mode cancels the selection made otherwise returns...

Page 29: ...isplay the selected line is evidenced in red When in modify mode sets the desired value Enters the modify mode for the selected parameter then confirms the modification When pressed in modify mode can...

Page 30: ...ue Enters edit mode of the selected element and then confirms the change When pressed in modify mode cancels the selection made otherwise returns to the previous screen OK NOX NO 1 05 Configuration NO...

Page 31: ...value Enters edit mode of the selected element and then confirms the change When pressed in modify mode cancels the selection made otherwise returns to the previous screen OK Measurement unit can be...

Page 32: ...xt keys shown on the display When in modify mode sets the desired value Enters edit mode of the selected element and then confirms the change When pressed in modify mode cancels the selection made oth...

Page 33: ...lected is red In edit mode it sets the desired value When pressed in modify mode cancels the selection made otherwise returns to the previous screen Configuration Measures list 07 08 14 10 00 Eff tot...

Page 34: ...T air T flue Ex Air CO2 O2 Configuration Measures list 07 08 14 10 00 Eff tot PCI Loss tot PCI T T air T flue Ex Air CO2 O2 OK Configuration Measures list 07 08 14 10 00 Eff tot PCI Loss tot PCI T T a...

Page 35: ...tion air temperature that will be used in the combustion analysis It saves the value acquired or entered in the parameter Air T Acquires the temperature value detected from the sampling probe That val...

Page 36: ...asured by the sensor This function can be either triggered by the overcoming of a CO concentration threshold which can be set by the user or in case it is known that the flue gases contain high CO con...

Page 37: ...display Also activates the context key shown on the display Returns to the previous screen CONTEXT KEY FUNCTION Turns on Bluetooth communication Turns off Bluetooth communication Esc on Bluetooth ena...

Page 38: ...Date format USA American or EU European Time format 12h or 24h KEY FUNCTION Activate the context keys shown on the display When in modify mode sets the desired value Enters edit mode of the selected e...

Page 39: ...rms the setting Increases the brightness of the display OK KEY FUNCTION Activate the context keys shown on the display Increases or decreases the brightness of the display Confirms the modification Wh...

Page 40: ...KEY FUNCTION Activate the context keys shown on the display When in modify mode sets the desired value Enters edit mode of the selected element and then confirms the change When pressed in modify mode...

Page 41: ...e settings auto on or off Threshold that activates the dilution pump available only if the Mode parameter is set to auto KEY FUNCTION Activate the context keys shown on the display Select each line di...

Page 42: ...ion OK Sets the input used for the test P o P KEY FUNCTION Activate the context keys shown on the display In edit mode it sets the desired input Enters edit mode of the selected element and then confi...

Page 43: ...s shown on the display In edit text Moves the cursor on the box corresponding to the letter or number required to form the word In Operator Configuration Scrolls through the available operators In edi...

Page 44: ...2 Operator 1 07 08 14 10 00 Edit text Operator 1_ Aa 1 6 8 3 7 0 2 4 9 5 A F H C G J B D I E K P R M Q T L N S O U X W Z V Y 07 08 14 10 00 Edit text _ Aa 1 6 8 3 7 0 2 4 9 5 A F H C G J B D I E K P R...

Page 45: ...e display Keys and select any line shown on the display the selected line is evidenced in red When in modify mode sets the desired value Enters the modify mode for the selected parameter then confirms...

Page 46: ...tion or ignore the change performed SEE SECTION 9 6 2 This submenu contains details regarding the nearest Service Center to be contacted in the event of instrument fault or ordinary maintenance The in...

Page 47: ...9 6 1 Configuration Information Battery CONTEXT KEY FUNCTION Returns to the previous screen Esc 07 08 14 10 00 Information Battery Esc 94 KEY FUNCTION Activate the context keys shown on the display R...

Page 48: ...ntext keys shown on the display Returns to the previous screen MESSAGE DESCRIPTION Sensor configured OK normal operation Flashing orange circle without writing indicating the gas detected Sensor is no...

Page 49: ...urns to the previous screen Esc 15 01 14 10 00 Information Service Esc HW MB version 1 HW CPU version 0 CRC 0x6E66 rev 1234X Protocol number 000001 Firmware version 9 99 Serial number 9999 Model E4500...

Page 50: ...nformation Probes Esc External probe Micromanometer int 1039 KEY FUNCTION Activate the context keys shown on the display Returns to the previous screen CONTEXT KEY FUNCTION Returns to the previous scr...

Page 51: ...memories installed on the instrument as well as on the integrity of the data stored into them Any issue is evidenced in the screen Memories Diagnostics Should this happen it is advisable to turn the i...

Page 52: ...S4 NO2 OK S3 NO OK S2 CO OK S1 O2 OK 07 08 14 10 00 KEY FUNCTION Activate the context keys shown on the display Selects the fuel Activates the context keys located in the left side of the display Ret...

Page 53: ...rap and check that the test cap is correctly inserted on the tip of the probe WARNING a damaged probe tip may impair the test Connect the flue gas sampling probe and water trap assembly to the instrum...

Page 54: ...B version 1 HW Cpu version 0 Calibration OK Memories OK 07 08 14 10 00 CONTEXT KEY FUNCTION Returns to the previous screen ESC KEY FUNCTION Activate the context keys shown on the display Returns to th...

Page 55: ...ONTEXT KEY FUNCTION Enters edit mode it is possible to turn the gas suction pump on and off Confirms the modification OK KEY FUNCTION Activate the context keys shown on the display In edit mode cyclin...

Page 56: ...dification mode for the selected parameter Password On site calibration 07 08 14 10 00 0 0 0 0 OK OK KEY FUNCTION Activate the context keys shown on the display Sets the password Selects line the sele...

Page 57: ...ion O2 sensor from 3 to 5 minutes CO sensor from 3 to 5 minutes NO sensor from 3 to 5 minutes SO2 sensor from 5 to 8 minutes NO2 sensor from 5 to 8 minutes CxHy sensor from 3 to 5 minutes H2S sensor f...

Page 58: ...s enters the concentration of the applied calibration gas Measured gas measures the concentration of the applied gas Is Is current from the sensor Ia Ia current from the sensor not present when calibr...

Page 59: ...ation Sensor O2 15 01 14 10 00 Is uA 5 72 Measured gas 0 7 Applied gas 0 Elapsed time 00 00 00 Status non active Calibrate Zeroes the timer helps to keep under control the time elapsing during the sta...

Page 60: ...tion gas has not been set in the relevant line Applied gas The user didn t allow for the stabilization time to properly elapse The sensor could be damaged or exhausted and must therefore be replaced O...

Page 61: ...apsed time 00 00 00 Status active Calibrate Ia uA 0 17 OK On site calibration Sensor CO 15 01 14 10 00 Is uA 2 22 Measured gas ppm 0 Applied gas ppm 1000 Elapsed time 00 00 00 Status not active Calibr...

Page 62: ...performed calibration error the sensor has NOT been recalibrated for any of the following reasons The calibration gas cannot properly reach the instrument Concentration for the calibration gas has not...

Page 63: ...Scrolls through the available languages Sets the selected language Returns to the previous screen 15 01 14 10 00 Configurazione Lingua Deutsch Espa ol Fran ais English Italiano OK 15 01 14 10 00 Confi...

Page 64: ...t phase Exits the current screen without resetting Factory reset Cancels the factory data reset phase and goes back to the previous screen Esc OK F1 F2 07 08 14 10 00 Configuration Restore di fabbrica...

Page 65: ...ice are in accordance with the Standard UNI 10389 1 which requires that you perform at least 3 samples spaced at least 120 sec BImSchV The factory settings of the device are in accordance with the Ger...

Page 66: ...figured settings At the end of the three analyses the screen with the average can be displayed which also contains all the data necessary to fill in the booklet of the system or plant In both modes ma...

Page 67: ...67 K000000000EJ 032433 210519 10 1 1 Memory Organization...

Page 68: ...revious analyses 10 2 Memory Menu Save F1 F2 OK Memory Save 07 08 14 10 00 OK Memory 1 Mode manual Analysis 1 Manual analysis mode Number of selected memory Number of analyses carried out Automatic an...

Page 69: ...ory Save 07 08 14 10 00 OK Memory 1 Mode UNI 10389 Samples 3 Interval s 120 Example 2 Saving the combustion analysis in automatic mode example UNI 10389 07 08 14 10 00 Eff tot 91 4 Loss tot 8 6 T C 74...

Page 70: ...ON 11 10 3 Memory Menu Average Memory Average analysis 07 08 14 10 00 Eff tot 91 4 Loss tot 8 6 T C 74 7 T air C 15 4 T flue C 190 1 Ex Air 1 25 CO2 9 3 O2 4 2 KEY FUNCTION Activate the context keys s...

Page 71: ...it confirms the input of the selected letter or number In Edit text it cancels the letter or number that precedes the cursor In Edit text it goes from uppercase to lowercase to symbols to special cha...

Page 72: ...ls of measurement conditions KEY FUNCTION Activate the context keys shown on the display Selects line the selected line is evidenced in red Activates the context key located in the left side of the di...

Page 73: ...to next page Goes to previous page Starts printing the test ticket See SECTION 11 Zoom By pressing this interactive key repeatedly the device displays the following sequence AAA AAA AAA AAA KEY FUNCTI...

Page 74: ...est ticket SEE SECTION 11 OK Defines the starting sample to define the analysis average Defines the end sample to define the analysis average Memory Average 07 08 14 10 00 A 3 Da 1 Memory Average anal...

Page 75: ...120 Memory auto Print manual The selectable analysis modes are manual UNI 10389 BImSchV data logger The memory selection modes are manual or auto If auto mode has been selected the research of the av...

Page 76: ...6 1 This option allows the user to delete the contents of ALL memories to do this the user will have to confirm the operation so as to avoid losing previously saved data SEE SECTION 10 6 2 07 08 14 10...

Page 77: ...esearch carried out Starts deleting the selected memory Deletes the selected memory Cancels the deleting and goes back to the previous page 10 6 1 Memory Delete Single F1 F2 Memory Delete single 07 08...

Page 78: ...screen CONTEXT KEY FUNCTION Start erasing all memories Returns to the previous screen Deletes all memories Cancels the deleting and returns to the previous page 10 6 2 Memory Delete All F1 F2 Esc OK M...

Page 79: ...J 032433 210519 KEY FUNCTION Activate the context keys shown on the display Returns to the previous screen CONTEXT KEY FUNCTION Returns to the previous screen 10 7 Memory Usage Esc Memory Usage 07 08...

Page 80: ...nts full print out of average values with individual test data Date Time It allows you to define whether or not to print the date and time at which the combustion analysis was performed Manual The dat...

Page 81: ...e 10 10 Fuel Natural gas Altitude 0 m R H air 50 O2 4 2 CO2 9 3 n 1 25 T flue 190 2 C T air 15 4 C T 174 8 C QS 8 6 s 91 4 c 4 9 t 91 4 CO 148 ppm NO 40 ppm NOX NO 1 03 NOX 41 ppm CO amb 0 ppm Draft 0...

Page 82: ...of the display Returns to the previous screen When in modify mode cancels the modification just made 15 01 14 10 00 Print Configuration Report partial Copies 1 Set the number of copies to print 1 5 T...

Page 83: ...d off Print off OK KEY FUNCTION Activate the context keys shown on the display Selects line the selected line is evidenced in red In modification sets the value or the desired mode Activates the conte...

Page 84: ...rsor Cycles through uppercase lowercase symbols and special characters Aa KEY FUNCTION Activate the context keys shown on the display In edit text It moves the cursor on the box corresponding to the l...

Page 85: ...D I E K P R M Q T L N S O U X W Z V Y 07 08 14 10 00 Edit text _ Aa 1 6 8 3 7 0 2 4 9 5 A F H C G J B D I E K P R M Q T L N S O U X W Z V Y 07 08 14 10 00 Edit text M_ Aa 1 6 8 3 7 0 2 4 9 5 A F H C...

Page 86: ...he selected line is evidenced in red In modification sets the value or the desired mode Activates the context key located in the left side of the display Returns to the previous screen When in modify...

Page 87: ...ers Enters in the selected parameter setting Selects the available parameters Starts the search for Bluetooth devices Quits and returns to the previous screen Enters the modification mode for the sele...

Page 88: ...as follows 07 08 14 10 00 Edit text _ Aa 1 6 8 3 7 0 2 4 9 5 A F H C G J B D I E K P R M Q T L N S O U X W Z V Y 07 08 14 10 00 Print Pairing SPP R200 MPT II MAC Enter the PIN code of the printer this...

Page 89: ...ication When pressed in modify mode cancels the selection made otherwise returns to the previous screen CONTEXT KEY FUNCTION Adds a measurement Moves the position of a measurement Delets a measurement...

Page 90: ...I T T air T flue Ex Air CO2 O2 07 08 14 10 00 Eff tot PCI Loss tot PCI T T air T flue Ex Air CO2 O2 OK 07 08 14 10 00 Eff tot PCI Loss tot PCI T T air T flue Ex Air CO2 O2 07 08 14 10 00 Eff tot PCI L...

Page 91: ...ombustion gas from the middle of the flue behind the surfaces of the exchangers at the end of the boiler and make it pass through a special filter paper The soot stain obtained is compared with the su...

Page 92: ...ed the instrument is capable to measure at the same time both temperature and velocity of a gas air flue gas THIS MENU IS AVAILABLE ONLY IF THE SENSOR FOR GAS LEAKSISINSTALLED IN THE INSTRUMENT It all...

Page 93: ...in the stack and measure the draft The draft values to be stored in the memory must be acquired before storing the analysis data To attach the draft value to the readings of the current analysis acti...

Page 94: ...g the analyses To join the values of the smoke test to the measurements of the current analysis use the function To print the ticket with the measurement of the smoke test activate the function It is...

Page 95: ...eing able to determine the smoke spot number of a fireplace at least 3 samples have to be taken The smoke spot number than is averaged out of them see Determination of the smoke spot number In case of...

Page 96: ...d distribute lubricating oil on the piston packing and than mount it B Move the piston in the cylinder until it is smooth running C Mount the remaining components Testing the pump for leaks A Turn the...

Page 97: ...being performed The values of the ambient CO that you want to save must be acquired before saving the analyses To join the values of the ambient CO to the measurements of the current analysis use the...

Page 98: ...ctor T2 of the device Goes back to the visualisation of the supply water temperature Saves in the memory selected in the Select Memory menu the data acquired Starts printing the ticket SEE SECTION 11...

Page 99: ...CTION 11 12 6 Readings Pressure 07 08 14 10 00 Measurements Pressure P diff inH2O 0 01 O O 07 08 14 10 00 Measurements Pressure P ext inH2O 0 01 O Measurement of the differential pressure by means of...

Page 100: ...external Tc K thermocuple CONTEXT KEY FUNCTION Enters the modification mode for the selected parameter Confirms the value entered Go to next step Make the zero for the measurement Saves in the memory...

Page 101: ...he tubes associated to static and dynamic pressure can be connected either to the inputs P or P AA SF A AAC TA03A 12 7 1 How to connect the Pitot tube to the instrument P P T1 STATIC PRESSURE DYNAMIC...

Page 102: ...Y Ltd Park Road 9 Tel 02 12345678 Oper John Smith Firma ______________ E4500 N serie 999989 Date 12 01 15 Time 10 30 Gas Air V air 9 11 km h Density 1 199 kg m3 Altitude 0 ft T air 25 3 C K Pitot 0 98...

Page 103: ...rements Leak detector O Plug the connector of the probe to the IN input of the instrument 12 8 1 Connecting the probe for gas leak Once the autozero cycle is completed perform the zero of the measure...

Page 104: ...ric flow meter just enter the value of the fuel volume flow m3 h COUNTER this mode can be used if the system is equipped with a volumetric flow meter The volume flow is calculated by reading on the co...

Page 105: ...ble parameters OK PARAMETER DESCRIPTION With this menu it is possible to perform a tightness test in accordance with UNI 7129 1 2015 on new systems or systems that have been restored after a repair SE...

Page 106: ...ected line is evidenced in red In edit mode it sets the desired value Activates the context key located in the left side of the display Returns to the previous screen When in modify mode cancels the m...

Page 107: ...use volume calculation for each section of piping it is necessary to set the material the nominal diameter and the length of the same E4500 calculates the volume of the section partial volume and it...

Page 108: ...alue In case the actual pressure is lower than the initial value pressure is decreasing this value has a negative sign Wait time Remaining time of the tightness test After the tightness test the resul...

Page 109: ...min 16 Print manual Volume setup default Volume dm3 100 15 01 14 10 00 New piping Configuration Stabilization min 16 Print manual Volume setup default Volume dm3 100 OK 15 01 14 10 00 New piping Conf...

Page 110: ...to Volume setup manual Volume dm3 18 0 Measure volume Calcolate volume 15 01 14 10 00 New piping Configuration Stabilization min 16 Print auto Volume setup manual Volume dm3 018 0 Measure volume Calco...

Page 111: ...Volume dm3 25 15 01 14 10 00 New piping Configuration Stabilization min 1 Print auto Fuel L P G Test gas air Type test full Volume dm3 25 0 Measure volume Calculate volume OK OK 15 01 14 10 00 New pip...

Page 112: ...er in 3 8 Lenght m 10 0 Zero volume Volume 19 2 dm3 Partial 1 2 dm3 V Starts the tightness test see section 12 8 2 Starts the tightness test see section 12 8 2 15 01 14 10 00 New piping Configuration...

Page 113: ...e system Automatically Automatically after 5 minutes 15 01 14 10 15 New piping Test hPa 100 00 P1 hPa 100 00 P2 hPa 0 00 P 00 05 00 Wait time 15 01 14 10 15 New piping Test F1 F2 hPa 100 00 P1 hPa 100...

Page 114: ...nting Please wait NOTE If while configuring the tightness test the automatic printing mode has been selected the tightness test is printed automatically Instead if the manual printing mode has been se...

Page 115: ...epeats the tightness test In Measure Volume it repeats the volume measuring procedure Saves in the memory selected in the Select Memory menu the data acquired The tightness test has been saved Starts...

Page 116: ...evaluated it is mandatory to specify the family to which the gas belongs Methane or L P G TEST GAS again the amount of the leakage is related to the nature of the gas under pressure therefore it is m...

Page 117: ...ing system Wait time Remaining time before the stabilization phase ends Once the stabilization phase is terminated the tightness test is started This test is performed by observing how the pressure de...

Page 118: ...maintenance of the pipe in order to fix the leakage problem and in any case for no more than 30 days after the testing day Once the fixing has been completed the piping must tested again for its tight...

Page 119: ...min 1 Print manual Fuel L P G Test gas Air Type test preliminary Volume dm3 18 0 07 08 14 10 00 Existing piping Configuration Stabilization min 1 Print manual Fuel L P G Test gas Air Type test prelim...

Page 120: ...10 00 Existing piping Configuration Stabilization min 1 Print manual Fuel L P G Test gas Air Type test preliminary Volume dm3 18 0 07 08 14 10 00 Existing piping Configuration Stabilization min 1 Prin...

Page 121: ...ulate volume OK 07 08 14 10 00 Existing piping Measure volume Connect hose to P Press OK to start OK OK 07 08 14 10 00 Existing piping Measure volume Connect hose to P Press OK to start System stabili...

Page 122: ...me Calculate volume OK 07 08 14 10 00 Existing piping Calculate volume V Material Steel Diameter in 3 8 Lenght m 10 0 Zero volume Volume 19 2 dm3 Partial 1 2 dm3 V 07 08 14 10 00 Existing piping Confi...

Page 123: ...e system Automatically Automatically after 1 minute 07 08 14 10 15 Existing piping Test hPa 100 00 P1 hPa 100 00 P2 hPa 0 00 P 00 01 00 Wait time 07 08 14 10 15 Existing piping Test F1 F2 hPa 100 00 P...

Page 124: ...G F1 stop Printing Please wait NOTE If while configuring the tightness test the automatic printing mode has been selected the tightness test is printed automatically Instead if the manual printing mod...

Page 125: ...P1 10 05 hPa P2 10 03 hPa P 0 02 hPa Qtest 0 0 dm3 h Qref 0 0 dm3 h Result tight 07 08 14 10 30 Print Report Model Tightness test Analysis Running F1 WARNING F1 stop Printing Please wait The tightnes...

Page 126: ...s the desired value In change moves the cursor to the box corresponding to the desired number to set the desired value Activates the context key located in the left side of the display Returns to the...

Page 127: ...IN MANUAL MODE 15 01 14 10 00 Power of burner Power of burner KW 00 00 15 01 14 10 00 Power of burner Power of burner KW 00 00 OK 15 01 14 10 00 Power of burner Power of burner KW 10 74 OK OK 15 01 14...

Page 128: ...h 0 00 Power of burner KW 0 00 15 01 14 10 00 Power of burner Flow m3 h 0 00 Power of burner KW 0 00 OK OK 15 01 14 10 00 Power of burner Flow m3 h 1 24 Power of burner KW 10 74 15 01 14 10 00 Power...

Page 129: ...of burner Starting volume l 0 Final volume l 0 Wait time 00 01 57 Power of burner KW 0 00 OK OK 15 01 14 10 00 Power of burner Starting volume l 100 Final volume l 0 Wait time 00 01 57 Power of burne...

Page 130: ...130 K000000000EJ 032433 210519 15 01 14 10 00 Power of burner Starting volume l 100 Final volume l 102 Wait time 00 00 00 Power of burner KW 0 56...

Page 131: ...hat this phase is performed in a fresh air environment The pressure sensor is also zeroed during auto calibration 13 1 2 Inserting the probe inside the stack When auto calibration is complete the inst...

Page 132: ...positioning accuracy the user may insert the probe gradually into the pipe until the highest temperature is read The exhaust pipe must be inspected before carrying out the test so as to ensure that no...

Page 133: ...n in automatic mode Draft Smoke and ambient CO NO measurements must be taken before initiating the flue gas analysis If on the other hand manual analysis mode is chosen flue gas analysis will proceed...

Page 134: ...tore 07 08 14 10 00 Save Select Delete Average Data logger Usage Memory PARAMETERS TO SET BEFORE PROCEEDING SEE SECTION 10 0 Select Data logger PARAMETERS TO SET BEFORE PROCEEDING SEE SECTION 9 0 Anal...

Page 135: ...ts will not be printed with the combustion analysis 07 08 14 10 00 Report Test Printer Configuration Header Measures list Print 07 08 14 10 00 Eff tot 91 4 Loss tot 8 6 T C 74 7 T air C 15 4 T flue C...

Page 136: ...ber 3 07 08 14 10 00 Save Select Delete Average Data logger Usage Memory 07 08 14 10 00 Eff tot 91 4 Loss tot 8 6 T C 74 7 T air C 15 4 T flue C 190 1 Ex Air 1 25 CO2 9 3 O2 4 2 Combustion analysis 07...

Page 137: ...sis Average Memory 12 OK Model partial Memory Average analysis 07 08 14 10 00 Eff tot 91 4 Loss tot 8 6 T C 74 7 T air C 15 4 T flue C 190 1 Ex Air 1 25 CO2 9 3 O2 4 2 Memory Average analysis 07 08 14...

Page 138: ...9 3 O2 4 2 Combustion analysis UNI 10389 2 120 13 4 PERFORMING THE COMBUSTION ANALYSIS UNI 10389 MODE Automatically saves the first sample when the set time is over OK 04 03 16 10 04 s 91 4 Qs 8 6 T...

Page 139: ...2 CO2 9 3 n 1 25 T flue 190 2 C T air 15 4 C T 174 8 C QS 8 6 s 91 4 c 4 9 t 91 4 CO 148 ppm NO 40 ppm NOX NO 1 03 NOX 41 ppm Amb CO 0 ppm Draft 0 05 hPa T out 20 C Smoke 3 1 2 Aver n 2 OK Memory Aver...

Page 140: ...3 O2 4 2 07 08 14 10 00 Print Report Analysis BImSchV Memory 3 OK Model partial 07 08 14 10 00 Print Report Analysis BImSchV Memory 3 F1 Model partial WARNING F1 stop Printing Please wait NOTE If whil...

Page 141: ...ata logger 2 60 Automatically saves the second sample when the set time is over and so on until the last sample 15 01 14 10 00 s 91 4 Qs 8 6 T C 74 7 T air C 15 4 T flue C 190 1 n 1 25 CO2 9 3 O2 4 2...

Page 142: ...4 2 CO2 9 3 n 1 25 T flue 190 2 C T air 15 4 C T 174 8 C QS 8 6 s 91 4 c 4 9 t 91 4 CO 148 ppm NO 40 ppm NOX NO 1 03 NOX 41 ppm Amb CO 0 ppm Draft 0 05 hPa T out 20 C Smoke 3 1 2 Aver n 2 OK Memory Av...

Page 143: ...Sensor CO 20 000 ppm Cod AACSE18 FLEX Sensor CxHy 0 5 00 vol referred to CH4 Cod AACSE39 Flex Sensor for gas leaks Cod AACSE19 Flex Sensor CO H2 low range Cod AACSE24 Flex Sensor NO low range Cod AACS...

Page 144: ...24 WARNING Gas vapors which contain silicone compounds HMDS can irreversibly damage the sensor 14 3 1 Installing the CxHy sensor When the CxHy position S3 S4 is mounted in the instrument it is mandat...

Page 145: ...stible gases hydrocarbons Technical Features Measuring range 0 50000 ppm Warm up time 60 seconds Average life of sensor 5 years WARNING Gas vapors which contain silicone compounds HMDS can irreversibl...

Page 146: ...trument with abrasive cleaners thinners or other similar detergents 15 2 Preventive maintenance At least once a year send the instrument to a SERVICE CENTER for a complete overhaul and thorough intern...

Page 147: ...Replacing the gas sensors The gas sensors of the instrument shall be periodically replaced see the following table with new or recalibrated sensors The user can easily perform this replacement operat...

Page 148: ...33 210519 3 Locate the sensor to be replaced here is an example of a connected sensor to be replaced Electrical connection 4 Disconnect the sensor to be replaced here is an example of a disconnected s...

Page 149: ...gain taking care the electric connection is turned outside the instrument not inside See point 5 5 The sensor is bayonet connected to its socket rotate it counter clockwise to remove it Here is an exa...

Page 150: ...43 O2 Oxygen S1 24 hours 1 Flex Sensor O2 Cod AACSE15 O2 Oxygen S1 2 hours 1 Flex Sensor CO H2 Cod AACSE12 CO Carbon Monoxide S2 2 hours 1 Flex Sensor CO high immunity H2 Cod AACSE20 CO Carbon Monoxid...

Page 151: ...Follow these instructions to replace the battery pack 1 Remove the battery compartment cover 3 Remove the battery pack connector and replace the pack with a new one following the reverse procedure des...

Page 152: ...lose the whole block of the lid of the printer pressing it lightly so as to hook it on to the device 5 At this point it is possible to use the printer See the parameter Print 1 Lift the top tile indic...

Page 153: ...problem Send the instrument to a service center The analysis screen gives a flue gas temperature Tf error a The thermocouple is not connected connect the thermocouple to the analyzer b The sensor has...

Page 154: ...ry pack is old Battery capacity tends to diminish with age If battery life has become unacceptable replace the battery pack The values shown in the analysis screen are not reliable a Sensor s is are f...

Page 155: ...C SE14 FLEX Sensor NO2 pre calibrated and interchangeable AAC SE13 FLEX Sensor SO2 pre calibrated and interchangeable AAC SE17 FLEX Sensor CO 100 000 ppm pre calibrated and interchangeable AAC SE18 FL...

Page 156: ...8 gas probe maximum working temperature 1112 F with 9 8 ft cable AA SF65A 29 5 gas probe maximum working temperature 1472 F with 9 8 ft cable AA SX01 Gas sampling probe for average CO 11 8 with 6 6 ft...

Page 157: ...EJ 032433 210519 17 3 Service Center E Instruments by Sauermann 850 Town Center Drive Langhorne PA 19047 USA Phone 1 215 750 1212 Fax 1 215 750 1399 Email sales instruments sauermanngroup com Website...

Page 158: ...8 6 T C 74 7 T aria C 15 4 T fumi C 190 1 n 1 25 CO2 9 3 O2 4 2 THE ACQUIRED DATA ARE SAVED IN THE INSTRUMENT MEMORY APP settings Insert a default email address Select the data separation mode comma o...

Page 159: ...0 000mV CO SEN 258 270mV O2 1 131 867mV I sen 0 000uA I sen 0 000uA I sen 100 346uA T az 22 5 C T 73 6 C Qs 10 0 n 4 01 Air excess 4 01 c 0 0 t 90 0 Qs PCS 10 0 Qt PCS 10 0 s PCS 90 0 c PCS 0 0 t PCS...

Page 160: ...0 C Note s 89 9 c 0 0 t 89 9 CO 23 ppm NO 14 ppm NOX 15 ppm Ref O2 0 0 CO ref 92 ppm Ref O2 0 0 NO ref 56 ppm Ref O2 0 0 NOX ref 60 ppm Draft 4 5 Pa T ext 10 0 C Analysis 1 04 03 16 10 00 O2 15 7 CO2...

Page 161: ...Ltd Park Road 9 Tel 02 12345678 Oper John Smith Sign ______________ Test according to UNI 10389 1 L 10 1991 and s m i D Lgs 192 2005 and s m i E4500 Serial 999989 Memory 01 Analysis Average Date 04 0...

Page 162: ...Note Example of Smoke Ticket COMPANY Ltd Park Road 9 Tel 800 555 1234 Oper John Smith Sign ______________ E4500 3 Serial 999989 Memory 01 Date 04 04 14 Time 10 30 Fuel Diesel Smoke 3 1 2 Aver n 2 Note...

Page 163: ...excess Oxygen and therefore maximum A1 B Also please have a look at the Siegert formulas in the following A1 is the parameter in the Siegert Formula when the O2 measurement is available A2 is used wh...

Page 164: ...referred to the Lower Heating Value LHV of the fuel and cannot exceed 100 The sensible efficiency value is to be compared against minimum efficiency stated for the heating system performances s HHV Se...

Page 165: ...PI Poison Index CO CO2 ratio It is defined as the ratio between CO and CO2 useful to determine whether the system needs maintenance CO CO quantity measurement Measurement units ppm mg m3 mg kWh g GJ...

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Page 167: ...of the conformity certificate with EMC directives Electro Magnetic Compatibility and LVD directives Electric Safety is available on request from the manufacturer The instrument is in conformity with t...

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Page 170: ...E INSTRUMENTS by SAUERMANN Address 850 Town Center Drive Langhorne PA 19047 USA Tel 215 750 1212 Fax 215 750 1399 E mail sales instruments sauermanngroup com Website www e inst com...

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