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While not all parts are labeled, some of the parts will have a label or an inked letter on the edge 
to help distinguish similar parts from each other. Use this part identifi cation to help identify similar parts.

Part Identifi cation

A

B

C

C

D

E

F

G

G

H

I

J

K

L

M

N

N

D225

D225

D225

D508

D508

D508

D508

D225

P

EXTENSION RAIL - 4

Q

EXTENSION SLIDE - 4

R

FILE ROD - 4

9B

FILE BAR - 4

1B

Hardware Identifi cation

(EXTENSION SET SHOWN SEPARATED)

B39

B39

420040

www.sauder.com/services

Page 3

Summary of Contents for 420040

Page 1: ... 800 523 3987 Share your journey NOTE THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION PLEASE READ AND KEEP FOR FUTURE REFERENCE English pg 1 28 Français pg 29 32 Español pg 33 36 Lot 394137 08 30 16 Purchased __________________ Be sure to give us a ring before making any returns 1 800 523 3987 Lateral File Costa Collection Model 420040 ...

Page 2: ...y Tools Required A RIGHT END 1 B LEFT END 1 B39 DRAWER BOTTOM 2 C END MOLDING 2 D SHELF 1 D225 DRAWER SIDE 4 D508 DRAWER FRONT BACK 4 E BOTTOM MOLDING 1 F BOTTOM 1 G BACK 2 H RIGHT FRONT LEG 1 I LEFT REAR LEG 1 J RIGHT REAR LEG 1 K TOP 1 L UPPER DRAWER FRONT 1 M LOWER DRAWER FRONT 1 N DRAWER BRACE 2 P LEFT FRONT LEG 1 Now you know our ABCs Part Identification Tape Measure 420040 www sauder com serv...

Page 3: ... from each other Use this part identification to help identify similar parts Part Identification A B C C D E F G G H I J K L M N N D225 D225 D225 D508 D508 D508 D508 D225 P EXTENSION RAIL 4 Q EXTENSION SLIDE 4 R FILE ROD 4 9B FILE BAR 4 1B Hardware Identification EXTENSION SET SHOWN SEPARATED B39 B39 420040 www sauder com services Page 3 ...

Page 4: ...STENER 16 3S GOLD 5 16 FLAT HEAD SCREW 16 20G DRAWER STOP 2 CAM SCREW 12 8F LOCK COVER 2 10J WOOD DOWEL 8 15F 29G SAFETY STOP 2 SILVER 1 2 FLAT HEAD SCREW 4 78S FILE BRACKET 4 12B HIDDEN CAM 12 1F GLUE 1 54M BLACK 1 15 16 FLAT HEAD SCREW 4 113S 30S BLACK 1 9 16 FLAT HEAD SCREW 20 LOCK 2 16J KNOB SET 4 136K INTERLOCK TRACK 1 22G FILE GLIDE 4 19B BLACK 9 16 FLAT HEAD SCREW 4 32S 420040 www sauder co...

Page 5: ... to avoid scratching your unit or the floor å To begin assembly push a SAUDER TWIST LOCK FASTENER 12F into the large holes in the ENDS A and B Repeat this step for the SHELF D BOTTOM F and BACKS G Do not tighten the TWIST LOCK FASTENERS in this step 16 used 12F A B 420040 www sauder com services Page 5 STOP If you purchased the 419961 Hutch assemble that unit first ...

Page 6: ...elve HIDDEN CAMS 1F into the long edges of the ENDS A and B Arrow 1F 1F Arrow Arrow The arrow in the HIDDEN CAM must point toward the hole in the edge of the board Hole A B 12 used 420040 www sauder com services Page 6 ...

Page 7: ...arts is extremely difficult Caution 54M 15F 15F å Fill the holes in the LEGS H I J and P 1 4 to 1 2 full with GLUE 54M Then insert four WOOD DOWELS 15F into the holes Wipe away the excess GLUE å Turn twelve CAM SCREWS 8F into the LEGS H I J and P 8F 8F 420040 www sauder com services Page 7 Remember Righty tighty Lefty loosey ...

Page 8: ...GLUE 54M å Fasten the RIGHT END A to the RIGHT REAR LEG J Tighten three HIDDEN CAMS å Fill the hole in the LEFT END B 1 4 to 1 2 full with GLUE 54M å Fasten the LEFT END B to the LEFT REAR LEG I Tighten three HIDDEN CAMS 1 2 A B J I LEFT END ASSEMBLY RIGHT END ASSEMBLY Surface with HIDDEN CAMS Surface with HIDDEN CAMS 420040 www sauder com services Page 8 Edge with TWIST LOCK FASTENERS Edge with T...

Page 9: ... HEAD SCREWS 32S into the ENDS A and B until the shoulders of the SCREWS rest on the surfaces of the ENDS å NOTE Do not overtighten the SCREWS å Slide the MOLDINGS C onto the ENDS A and B Line up the grooves in the MOLDINGS over the heads of the SCREWS in the ENDS å NOTE If the MOLDING comes up off of the SCREWS remove it and slide it on again BLACK 9 16 FLAT HEAD SCREW 4 used in this step 32S 32S...

Page 10: ...full with GLUE 54M å Fasten the RIGHT END A to the RIGHT FRONT LEG H Tighten three HIDDEN CAMS å Fill the hole in the LEFT END B 1 4 to 1 2 full with GLUE 54M å Fasten the LEFT END B to the LEFT FRONT LEG P Tighten three HIDDEN CAMS LEFT END ASSEMBLY RIGHT END ASSEMBLY Surface with HIDDEN CAMS Surface with HIDDEN CAMS 420040 www sauder com services Page 10 Edge with TWIST LOCK FASTENERS Edge with ...

Page 11: ...y the RIGHT END A flat on the floor å Insert two SAFETY STOPS 29G into the holes shown in the RIGHT END A This pin must insert into the location holes in the RIGHT END A 29G 29G 420040 www sauder com services Page 11 ...

Page 12: ... hole Repeat these steps until all STOPS have been attached Visually check that all INTERLOCK TRACK edges have been snapped into the SAFETY STOPS as shown in diagram 3 å Diagram 5 Remove the INTERLOCK TRACK assembly from Diagram 4 and flip it over before inserting the INTERLOCK TRACK 22G with SAFETY STOPS 29G into the groove in the RIGHT END A Be sure the interlock track snaps into each SAFETY STOP...

Page 13: ...n the END Turn a SCREW into this hole å NOTE The EXTENSION SLIDES will be used later for the DRAWERS Open end Open end GOLD 5 16 FLAT HEAD SCREW 8 used in this step 3S Push the black lever in and pull the SLIDE from the RAIL Use this hole R Q Q Q Q Q 4 4 4 4 1 1 1 1 2 2 2 2 3 3 3 3 420040 www sauder com services Page 13 After fastening the EXTENSION RAILS to the RIGHT END A the SAFETY STOPS should...

Page 14: ... before assembling Disassembly of glued parts is extremely difficult Caution 54M 15F å Fill the holes in the LEGS H I J and P 1 4 to 1 2 full with GLUE 54M Then insert the WOOD DOWELS 15F into the holes Wipe away the excess GLUE A B 420040 www sauder com services Page 14 H I J P ...

Page 15: ...ENER 2 Tighten the FASTENER with a Phillips screwdriver as tight as possible Dowel end K å Fill the holes in the TOP K 1 4 to 1 2 full with GLUE 54M å Fasten the LEFT END B to the TOP K Tighten two TWIST LOCK FASTENERS Wipe away the excess glue å NOTE Be sure the WOOD DOWELS in the LEGS insert into the holes in the TOP This groove must be here 420040 www sauder com services Page 15 Meet Part K Thi...

Page 16: ... four TWIST LOCK FASTENERS Step 12 S u r f a c e w i t h T W I S T L O C K F A S T E N E R S S u r f a c e w i t h T W I S T L O C K F A S T E N E R S G G K 420040 www sauder com services Page 16 Now might be a good time to refresh your drink ...

Page 17: ...he SHELF D and BOTTOM F to the LEFT END B Tighten four TWIST LOCK FASTENERS Step 13 This groove must be here These holes must be here D F B 420040 www sauder com services Page 17 Surface with TWIST LOCK FASTENERS ...

Page 18: ...TTOM MOLDING E onto the notched edge of the BOTTOM F å U S Patent No 5 499 886 Slide the BOTTOM MOLDING E onto the notched edge Notched edge The groove will be closer to this edge These edges must be even E E F BLACK 1 15 16 FLAT HEAD SCREW 4 used in this step 113S 420040 www sauder com services Page 18 G ...

Page 19: ...tremely difficult Caution å Fill the holes in the TOP K 1 4 to 1 2 full with GLUE 54M å Fasten the RIGHT END A to the TOP K SHELF D and BOTTOM F Tighten six TWIST LOCK FASTENERS Wipe away the excess glue å NOTE Be sure the WOOD DOWELS in the LEGS insert into the holes in the TOP 54M 420040 www sauder com services Page 19 A D F K ...

Page 20: ...RAWER BACK D508 Use five BLACK 1 9 16 FLAT HEAD SCREWS 30S å Repeat this step for the other drawer Step 16 BLACK 1 9 16 FLAT HEAD SCREW 10 used in this step 30S Groove D508 D225 D225 S u r f a c e w i t h o u t h o l e s N 420040 www sauder com services Page 20 ...

Page 21: ...å NOTE Be sure the DRAWER BOTTOM inserts into the groove of the DRAWER FRONT BACK å Repeat this step for the other drawer Step 17 D508 D225 D225 B39 420040 www sauder com services Page 21 D508 D225 D225 N BLACK 1 9 16 FLAT HEAD SCREW 10 used in this step 30S Be sure the DRAWER BOTTOM inserts into the DRAWER FRONT BACK groove Be sure the DRAWER BOTTOM inserts into the DRAWER FRONT BACK groove With ...

Page 22: ...R DRAWER FRONT L to a DRAWER FRONT BACK D508 Use four BLACK 7 8 LARGE HEAD SCREWS 17S å Repeat this step for the other drawer using the LOWER DRAWER FRONT M Step 18 D508 D508 12B 12B BLACK 9 16 LARGE HEAD SCREW 8 used for the FILE BRACKETS 1S This hole must be here BLACK 7 8 LARGE HEAD SCREW 8 used for the DRAWER FRONTS 17S L 420040 www sauder com services Page 22 4 used ...

Page 23: ...s Page 23 å Fasten an EXTENSION SLIDE R to a left DRAWER SIDE D225 Use two GOLD 5 16 FLAT HEAD SCREWS 3S through holes 2 and 4 å Repeat this step for the other drawer 4 1 2 3 Open end GOLD 5 16 FLAT HEAD SCREW 4 used in this step 3S R D225 ...

Page 24: ... å Diagram 3 If the DRAWER STOP is not seated use your hammer to gently tap the SLIDE until the tabs are properly seated in the slots å Now fasten the EXTENSION SLIDE R to the right DRAWER SIDE D225 Use two GOLD 5 16 FLAT HEAD SCREWS 3S through holes 2 and 4 å Repeat this step for the other drawer 20G R 2 3 Post 4 1 2 3 GOLD 5 16 FLAT HEAD SCREW 4 used in this step 3S 1 These tabs must insert into...

Page 25: ...hrough the holes in the FILE BRACKETS 12B through another FILE BAR 1B and into the FILE GLIDE 19B on the right DRAWER SIDE D225 å Slide another FILE GLIDE 19B onto the other end of the FILE RODS 9B then press this FILE GLIDE over the left DRAWER SIDE D225 å Repeat this step for the other drawer D225 D225 1B 1B 19B 19B 9B 9B 12B 12B Use this hole for the FILE ROD Use this hole for the FILE ROD ...

Page 26: ...å Push a LOCK COVER 10J over the key extension of the LOCK 16J until it is even with the front surface å Repeat this step for the other drawer Step 22 10J L 16J SILVER 1 2 FLAT HEAD SCREW 4 used in this step 78S Key extension 420040 www sauder com services Page 26 L If you re doing this to help a friend don t leave without a bite ...

Page 27: ... sauder com services Page 27 å Fasten two KNOB SETS 136K to the UPPER DRAWER FRONT L Use two BLACK 1 1 8 MACHINE SCREWS 21S å Repeat this step for the other drawer BLACK 1 1 8 MACHINE SCREW 4 used in this step 21S 136K L ...

Page 28: ... the unit and push the drawers into the unit until they are fully inserted The drawers will push in hard until they are all the way in then they will slide in and out easier å NOTE Please read the back pages of the instruction booklet for important safety information å This completes assembly Clean with your favorite furniture polish or a damp cloth Wipe dry And to celebrate why not share your suc...

Page 29: ... sur les schémas de chaque étape pour plus de précision Comparer la Liste de pièces ci dessous avec la PART IDENTIFICATION du manuel en anglais pour vous familiariser avec les pièces avant l assemblage REMARQUE CE MANUEL D INSTRUCTIONS CONTIENT D IMPORTANTES INFORMATIONS RELATIVES À LA SÉCURITÉ À LIRE ET CONSERVER POUR TOUTE RÉFÉRENCE FUTURE 19B ARMATURE POUR DOSSIERS 4 1F EXCENTRIQUE ESCAMOTABLE ...

Page 30: ...ABLES ÉTAPE 4 Attention Examiner bien les pièces avant d assembler Il est difficile de séparer des pièces une fois encollées ASSEMBLAGE D EXTRÉMITÉ DROITE Remplir le trou dans l EXTRÉMITÉ DROITE A de 1 4 à 1 2 pleins de COLLE 54M Fixer l EXTRÉMITÉ DROITE A au PIED ARRIÈRE DROIT J Serrer trois EXCENTRIQUES ESCAMOTABLES ASSEMBLAGE D EXTRÉMITÉ GAUCHE Remplir le trou dans l EXTRÉMITÉ GAUCHE B de 1 4 à...

Page 31: ...nt d assembler Il est difficile de séparer des pièces une fois encollées Remplir les trous dans le DESSUS K de 1 4 à 1 2 pleins de COLLE 54M Fixer l EXTRÉMITÉ GAUCHE B au DESSUS K Serrer deux FIXATIONS TWIST LOCK Nettoyer l excès de colle REMARQUE S assurer de bien insérer les CHEVILLES EN BOIS situées sur les PIEDS dans les trous dans le DESSUS Utilisation de la FIXATION TWIST LOCK SAUDER 1 Insér...

Page 32: ...rs autre TRINGLE POUR DOSSIERS 1B et dans le GUIDE POUR DOSSIERS 19B située sur le CÔTÉ DE TIROIR D225 droit Enfiler une autre ARMATURE POUR DOSSIERS 19B sur l autre extrémité des GUIDES POUR DOSSIERS 9B et appuyer cette ARMATURE POUR DOSSIERS sur le CÔTÉ DE TIROIR D225 gauche Répéter cette étape pour l autre tiroir ÉTAPE 20 Retourner le tiroir sur le CÔTÉ DE TIROIR D225 gauche Schéma 1 Insérer les...

Page 33: ...iliarizarse con Las partes de ensamblaje NOTA ESTE FOLLETO DE INSTRUCCIONES CONTIENE INFORMACIÓN IMPORTANTE SOBRE LA SEGURIDAD POR FAVOR LEA Y GUÁRDELO PARA REFERENCIA EN EL FUTURO LISTA DE PARTES ITEM DESCRIPCIÓN CANTIDAD 1F EXCÉNTRICO ESCONDIDO 12 8F BIELA DE EXCÉNTRICO 12 12F SUJETADOR TWIST LOCK 16 15F PASADOR DE MADERA 8 20G TOPE DE CAJÓN 2 22G CARRIL DE UNIÓN 1 29G TOPE DE SEGURIDAD 2 10J CU...

Page 34: ...O A a la PATA DERECHA DELANTERA H Apriete tres EXCÉNTRICOS ESCONDIDOS ENSAMBLAJE DEL EXTREMO IZQUIERDO Llene el agujero del EXTREMO IZQUIERDO B hasta 1 4 a 1 2 con PEGAMENTO 54M Fije el EXTREMO IZQUIERDO B a la PATA IZQUIERDA DELANTERA P Apriete tres EXCÉNTRICOS ESCONDIDOS PASO 4 Precaución Revise las partes cuidadosamente antes de ensamblar La separación de las piezas ya pegadas es muy difícil EN...

Page 35: ...os PASADORES DE MADERA sujetados a las PATAS dentro de los agujeros del PANEL SUPERIOR PASO 12 Fije los DORSOS G al PANEL SUPERIOR K Apriete cuatro SUJETADORES TWIST LOCK PASO 13 Fije el ESTANTE D y el FONDO F al EXTREMO IZQUIERDO B Apriete cuatro SUJETADORES TWIST LOCK PASO 14 Fije el FONDO F a los DORSOS G Utilice cuatro TORNILLOS NEGROS DE CABEZA PERDIDA de 49 mm 113S Deslice la MOLDURA DE FOND...

Page 36: ... sobre un LADO derecho DE CAJÓN D225 Deslice las VARILLAS DE ARCHIVERO 9B a través de una BARRA DE ARCHIVERO 1B a través de los agujeros de las MÉNSULAS DE ARCHIVERO 12B a través de otra BARRA DE ARCHIVERO 1B y dentro del CORRIMIENTO DE ARCHIVERO 19B sujetada al LADO derecho DE CAJÓN D225 Deslice otro CORRIMIENTO DE ARCHIVERO 19B sobre el otro extremo de las VARILLAS DE ARCHIVERO 9B y presione est...

Page 37: ... Une mauvaise utilisation peut être à l origine de risques d accident ou peut endommager le mobilier et les articles ménagers Lire attentivement le tableau suivant À surveiller Danger éventuel Solution Tiroirs surchargés Risque de blessure Du mobilier mal équilibré risque de se renverser Des tiroirs surchargés risquerait de casser Ne jamais excéder les limites de poids indiquées dans les instructi...

Page 38: ...io incorrectamente La inclinación o rotura del mobiliario es posible si se mueve de manera inadecuada Lesión física El mobiliario puede ser muy pesado Descargue los cajones desde arriba hacia abajo antes de mover el archivero lateral No empuje la unidad especialmente sobre un piso alfombrado Pida la ayuda de otra persona en levantar la unidad y colocarla en lugar Es peligroso colocar los televisor...

Page 39: ... pièces de rechange seront garanties uniquement pendant la période restante de la garantie originale SAUDER NE SERA EN AUCUN CAS RESPONSABLE de TOUT DOMMAGE ACCESSOIRE OU CONSÉCUTIF DE TOUTE SORTE et lesdits dommages sont EXCLUS DE LA PRÉSENTE GARANTIE à savoir perte d utilisation démontage transport main d ceuvre ou dommages matériels sur ou à proximité du produit Certains États ou provinces ne p...

Page 40: ... true to his core values of innovation integrity servanthood and stewardship Sauder products are made with environmentally responsible materials and world class manufacturing processes Our 2 000 dedicated employees in Archbold Ohio along with our global manufacturing partners are committed to providing you furniture with great value style and quality From our family to you Enjoy Kevin J Sauder Pre...

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