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1. 1 Dual Torch For Steel & Aluminum Car Body Repair. 
1. 2 BOSJOB Made Spool Gun for Aluminum: high cost-performance ratio. ABICOR BINZEL 15AK Gun. 
1. 3 Specialized Welding Gun Support: Easy take out & Easy put in. 
1. 4 High efficiency inverter power source, quick ignition, less spatter, good for car body repair. 
1. 5 Good price / quality ratio 

WELDING AND ARC CUTTING CAN BE HARMFUL TO YOURSELF AND OTHERS. The user must therefore be 
educated against the hazards, summarized below, deriving from welding operations. For more detailed 
information, order the manual. 
ELECTRIC SHOCK - May be fatal.   
Install and earth the welding machine according to the applicable regulations.   
Do not touch live electrical parts or electrodes with bare skin, gloves or wet clothing.   
Isolate yourselves from both the earth and the workpiece.   
Make sure your working position is safe.   
FUMES AND GASES - May be hazardous to your health.   
Keep your head away from fumes.   
Work in the presence of adequate ventilation, and use ventilators around the arc to prevent gases from 
forming in the work area.   
ARC RAYS - May injure the eyes and burn the skin.   
Protect your eyes with welding masks fitted with filtered lenses, and protect your body with appropriate 
safety garments.   
Protect others by installing adequate shields or curtains.   
RISK OF FIRE AND BURNS   
Sparks (sprays) may cause fires and burn the skin; you should therefore make sure there are no flammable 
materials in the area, and wear appropriate protective garments.   
NOISE   
This machine does not directly produce noise exceeding 80dB. The plasma cutting/welding procedure may 
produce noise levels beyond said limit; users must therefore implement all precautions required by law.   
PACEMAKERS   
The magnetic fields created by high currents may affect the operation of pacemakers. Wearers of vital 
electronic equipment (pacemakers) should consult their physician before beginning any arc welding, cutting, 
gouging or spot welding operations.   
EXPLOSIONS   
Do not weld in the vicinity of containers under pressure, or in the presence of explosive dust, gases or 
fumes. . All cylinders and pressure regulators used in welding operations should be handled with care.   
ELECTROMAGNETIC COMPATIBILITY   

Summary of Contents for AE7022

Page 1: ...V AR 7022 1903 01 AE7022 ...

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Page 5: ...5 I J K L B A C D E F G H ...

Page 6: ...6 A E F B C D G ...

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Page 11: ... around the arc to prevent gases from forming in the work area ARC RAYS May injure the eyes and burn the skin Protect your eyes with welding masks fitted with filtered lenses and protect your body with appropriate safety garments Protect others by installing adequate shields or curtains RISK OF FIRE AND BURNS Sparks sprays may cause fires and burn the skin you should therefore make sure there are ...

Page 12: ...e must be installed by skilled personnel Make sure that the input power plug has been disconnected before inspecting maintaining or servicing Connect the yellow green wire to a good electrical ground Do not use water pipes as earth conductor After a final inspection the machine should be connected to the input supply voltage marked on the input power cord If you wish to change the input supply vol...

Page 13: ...oper impedance tap attach the work return clamp to the work to be welded Make sure that the ground clamp is tightly fastened to the work return cable and periodically check that this connection remains well tightened A loose connection can cause weld current drops or overheating of the work return lead and clamp which in turn creates the risk of burns from accidental contact with the work return l...

Page 14: ...he use of Carbon dioxide as the shield gas results in a narrow weld bead with deep penetration but the ionization of the gas will have an influence on arc stability 2 The use of a filler wire of the same quality as the steel to be welded It is recommended that high quality wires be used and that welding with rusted wires be avoided because they can give rise to defects in the weld bead Generally t...

Page 15: ...e adapter after removing the iron tube which was fitted inside the adaptor Cut the sheath diagonally so that it stays as close as possible to the wire slide roller 4 Use drive rolls that are suitable for aluminium wire The drive rolls when being installed must be tightened as tight as possible 5 Use contact tips that are suitable for aluminium wire and make sure that the diameter of the contact ti...

Page 16: ...w current and high arc voltages 4 DEFECT Too much Spatter CAUSES Voltage too high Insufficient impedance No gas heater used for CO2 shielding gas Adjust the weld voltage range This is where the welding torch is to be connected Select the normal torch or spool gun for welding Confirm the power voltage before use I J K L B A C D E F G H ...

Page 17: ...17 A E F B C D G ...

Page 18: ...dically clean the wire feed assembly and the drive rolls from any rust or metal shavings due to the feeding of the wire A periodic check of all the components of the wire feed assembly spool holder drive rolls wire liner and the contact tip is recommended TROUBLE PROBABLE CAUSE REMEDY Limited electric output A phase missing Check the phase of the feed line and or the remove control switch contacts...

Page 19: ...ced welding machine is just as important as one carried out on a new welding machine Furthermore in this way producers can be protected from being held responsible for defects stemming from repairs not carried out by the manufacturer After rewinding the transformer or the inductance the welding machine must pass the applied voltage test in accordance with indications of the international standard ...

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Page 21: ... fuse holder 12 PAE7022 12 axle 38 PAE7022 38 Gas valve DC24V 13 PAE7022 13 Front caster base plate 39 PAE7022 39 cable holder 14 PAE7022 14 bottom board 40 PAE7022 40 power cord 15 PAE7022 15 Plastic panel stickers 41 PAE7022 41 fan 16 PAE7022 16 CPU control board 42 PAE7022 42 Fan net 17 PAE7022 17 knob 43 PAE7022 43 gas pipe 18 PAE7022 18 potentiometer 44 PAE7022 44 Iron chain 19 PAE7022 19 Tog...

Page 22: ...22 AE7022 V AR 7022 1903 01 988 5 12 201802 86 21 6061 1919 86 21 6061 1918 www satatools com ...

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