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SAS/op/proc/forks/operator man/Quick Coupler /SAS Quick Coupler Manual v3.pub 9:52 AM 3/30/2021 

© 2021 S.A.S. of Luxemburg, LLC  PAGE 12

 

 

2. Any visible hydraulic leaks on Quick Coupler or loader? 

10. Contact SAS Forks for advice and replacement parts.  
 

Contact local wheel loader OEM service dept. for onsite service.

 

Hydraulic system may have stored energy.  Electrical system is hazardous.   

Be certain to follow all safety procedures and guidelines while trouble shooting.   

Only qualified heavy equipment technicians should service this equipment. 

Malfunctions of equipment can result in un-expected movements from stored energy.  

Failure to follow safe practices can result in property damage, injury or death. 

S.A.S. of Luxemburg, LLC, 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA 

Phone: 920-845-2198  

•  

1-877-SAS-FORK  

•  

Fax: 920-845-2309  

•  

Web: www.sasforks.com  

REPAIR FLOW CHART (PAGE  12) 

SAS™ QUICK COUPLER 

SAS Quick Coupler does not work properly or work at all? 

1. Are the two hydraulic hoses properly connected? 

No 

Yes 

Connect 3rd spool hoses 

3. Is wheel loader hydraulic tank fluid level full? 

Yes 

No 

Fill with new & clean  

hydraulic fluid to full mark 

4. Is operator engaging 3rd spool lever to allow fluid flow? 

If operated with electric pump, check fuse and power & ground. 

No 

Read wheel loader OEM Manual 

for 3rd spool operate. 

Yes 

6. Are Locking Pins stuck engaged and won’t release tool? 

Yes 

Slightly raise, lower or tilt wheel 

loader arms to encourage align-

ment and relieve pressure. 

No 

7. When engaging the 3rd spool, does it appear the hoses are 

jumping or moving, indicating pressure is going to the lines? 

No 

loader OEM 

check 3rd spool 

Yes 

8. Check cylinders and pins for breakage.  

Are there any apparent broken pins, bolts, or cylinder? 
 

Note: A cylinder not responding to hydraulic pressure, when 

Locking Pins are free, may have internal seal leak/bypass or rod/

piston internal shear. 

No 

9. Is this SAS Quick Coupler less than 12 months old? 

Yes 

Yes 

Replace broken parts. 

Contact SAS Forks with  

serial number and parts needed. 

Contact SAS Forks with  

serial number and explain issue. 

Obtain detailed photos to email or 

text to SAS Forks to assist with 

diagnosis. 

No 

Check the hose connections. 

Once connections are reset, do 

hoses jump or move now, indicat-

ing pressure? 

No 

Yes 

Go to 

step 8 

Yes 

No 

Fix all leaks & start over 

5. Are Main Locking Pins engaging holes on tool (forks/bucket)? 

No 

Clear dirt & stones from engage-

ment area safely using a tool, not by 

hand. Slightly raise, lower or tilt 

wheel loader arms to encourage 

alignment and relieve pressure. 

Yes 

Summary of Contents for F5469

Page 1: ...Made in USA QUICK COUPLER OPERATOR MANUAL MANUAL v3...

Page 2: ...terface Quick Coupler Page 18 Custom JRB420 Interface Quick Coupler Page 19 Custom IT28 Interface Quick Coupler Page 20 Custom IT38 Interface Quick Coupler Page 21 Custom F6094 Interface Quick Coupler...

Page 3: ...e and efficient for employees management and customers It is important that you and your operators read and understand the information included in this manual prior to use of this equipment Safety war...

Page 4: ...rty damage Do not exceed posted weight limits on equipment or loader Exceeding rated load limits will result in equipment damage loss of steering control serious injury or death This equipment is oper...

Page 5: ...le should always stand a safe distance away from this equipment Do not go near or under this equipment or any object lifted by this equipment ENERGY ISOLATION Follow Refer to DISCONNECTION information...

Page 6: ...GE 6 SAS QUICK COUPLER Serial Number Location Stamped in steel on left side as from driver seat of wheel loader immediately above the SAS FORKS welded logo plate Serial Number Format SAS Fxxxx S A S o...

Page 7: ...ing of Quick Coupler Watch for undesirable contact between wheel loader lift arms and Quick Coupler Also watch for hose pinch points Begin testing by moving control levers slowly A With Quick Coupler...

Page 8: ...VOLT PUMP KIT S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2198 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Volts Control Part Number Standar...

Page 9: ...ear safety glasses Recognize and follow worksite specific additional PPE such as safety toe boots hard hat leather gloves etc Do not attempt to grease pins when machine is running as you could be crus...

Page 10: ...p proc forks operator man Quick Coupler SAS Quick Coupler Manual v3 pub 9 52 AM 3 30 2021 2021 S A S of Luxemburg LLC PAGE 10 DAILY PRE OPERATION INSPECTION PAGE 10 SUGGESTED MINIMUM INSPECTION GUIDEL...

Page 11: ...ed H During use of loader with tool periodically monitor Locking Pins to ensure safe engagement DISCONNECTING A Park wheel loader with forks bucket tool on flat level ground Lower forks bucket tool to...

Page 12: ...rd spool lever to allow fluid flow If operated with electric pump check fuse and power ground No Read wheel loader OEM Manual for 3rd spool operate Yes 6 Are Locking Pins stuck engaged and won t relea...

Page 13: ...g in injury or death If repairs are needed contact SAS Forks to discuss the situation Providing the SAS QUICK COUPLER serial number and multiple photos send via email or text directly to the contact p...

Page 14: ...en to be within the terms of this limited warranty SAS will at it s option repair or replace FOB the factory in Luxem burg WI USA the defective product If the product cannot be returned to the factory...

Page 15: ...SSEMBLY 2 C COVER WELDED IN SAS EURO 0400MM FORMEDCOVER 1 D N A E N A F 90 FITTING SAS EURO F5551 NEWER HY 849 FSO 06X06 2 G LOCKING PN COTTER PIN SAS EURO F5551 NEWER WPIN 1875X1 75 2 H LOCKING PN CL...

Page 16: ...ler Manual v3 pub 9 52 AM 3 30 2021 2021 S A S of Luxemburg LLC PAGE 16 PARTS GUIDE SERIAL F5474 down PAGE 16 STANDARD SAS EURO ISO VOLVO INTERFACE For Parts Contact SAS FORKS Phone 920 845 2307 Ext 1...

Page 17: ...DED IN CUSTOM 1 D N A E N A F 90 FITTING JRB416 F5482 F5539 F6046 HY 849 FSO 06X06 2 G LOCKING PIN NUT JRB416 F5482 F5539 F6046 WNUT 0 312 18 GR8 NY 2 H LOCKING PIN BOLT JRB416 F5482 F5539 F6046 WBOLT...

Page 18: ...DED IN JRB418 F5576 BOM 11 0402VOLL90 5576 1 D N A E N A F 90 FITTING JRB418 F5576 BOM 34 HY 849 FSO 06X06 2 G LOCKING PIN NUT JRB418 F5576 BOM 31 WNUT 0 312 18 GR8 NY 2 H LOCKING PIN BOLT JRB418 F557...

Page 19: ...EAL KIT N A N A B LOCKING PIN JRB420 F6040 0419DOO500 5934 2 C COVER WELDED IN JRB420 F6040 0416DOO500 5934 1 D N A E N A F 90 FITTING JRB420 F6040 HY 849 FSO 06X06 2 G LOCKING PIN NUT JRB420 F6040 WN...

Page 20: ...074 0415CAS721IT28 6074 2 C COVER IT28 F6074 0412CAS721IT28 6074 1 D CYLINDER FITTING IT28 F6074 HY 849 FSO 06X06 2 E T FITTING IT28 F6074 HY 851 FSO 06X06 2 F 90 FITTING IT28 F6074 HY 879 FS 06 1 G N...

Page 21: ...A380 4227 1 D N A N A E STRT BULKHEAD FITTING IT38 F5469 HY 832 FS 06 2 F 90 FITTING IT38 F5469 HY 849 FSO 06X06 4 G LOCKING PIN NUT IT38 F5469 WNUT 0 625 11 NY 4 H LOCKING PIN BOLT IT38 F5469 WBOLT 0...

Page 22: ...PART QTY A HYDRAULIC CYLINDER 6 000 PSI MAX CUSTOM F6094 HY CYL 1 25X08 00 1 A 1 CYLINDER SEAL KIT CUSTOM F6094 N A 1 B LOCKING PIN CUSTOM F6094 0417KOM2505CSTM 6094 2 C COVER WELDED IN CUSTOM F6094...

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