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Safety Instructions

™

Check that the cord and extension cord are intact and in good condi-
tion. Never use the machine if the cord is damaged, hand it in to an 
authorized service workshop for repair. 

™

Does not use a rolled up extension cord. 

™

Electrical cords must not exceed 200ft in length. 

™

The machine should be connected to an earthed outlet socket. 

™

Check that the mains voltage corresponds with that stated on the 
rating plate on the machine. 

™

Ensure the cord is behind you when you start to use the machine so 
that the cord will not be damaged

.

WARNING

A

t no time should lifting of machinery be attempted  without 

mechanical means such as a hoist or a forklift. 

WARNING HIGH VOLTAGE!

Inspection and/or maintenance should be carried out 
with the motor switched off and the plug discon-
nected

.

         This product is in accordance with applicable 
         EU directives

Summary of Contents for PDG 9500+

Page 1: ...PDG 9500 Manual SASE Company Inc Phone 800 522 2606 or Fax 877 762 0748 www SASECompany com Version 5 Ser 2300 Date 8 1 2018...

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Page 5: ...8 9 Plastics Water System 10 11 Testing Stage 12 13 Motor On Drum 14 15 16 17 18 19 20 21 22 23 Frame without Drum Handle Assembly Basic Frame Step View 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39...

Page 6: ...mi nated by either the manufacturer or distributor Always wear personal safety equipment such as sturdy non slip boots ear protection dust mask and approved eye protection The machine should not be us...

Page 7: ...n earthed outlet socket Check that the mains voltage corresponds with that stated on the rating plate on the machine Ensure the cord is behind you when you start to use the machine so that the cord wi...

Page 8: ...care and atten tion has been given by SASE to ensure maximal protection is given to the drive Note the shock absorbing mounting system used to mount the steel cabinet on the machine chassis frame When...

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Page 11: ...direction This sideways pull can be very useful when grinding particularly along a wall Set the machine so that it pulls towards the wall and then control the machine so it can just touch the wall Th...

Page 12: ...ecommended to have a set of gloves ready as diamonds can get very hot especially during dry grinding applications Changing 1 Set handle in upright position Illustrated upper right 2 Pull back on handl...

Page 13: ...pattern Increase the life of the diamond tool The opposite will occur when changing to a larger particle grit size The Binding Agent Metal Bond or Resin Bond Increasing hardness of bond will Increase...

Page 14: ...very flat floor finish is desired Metal Bond Diamond Tooling Quick Reference Guide Yellow Series Extremely Hard Concrete Very soft bonded diamonds for grinding extremely hard concrete floors Gold Ser...

Page 15: ...nto the plastic half shells creating threaded holes to attach numbers 9 and 10 8 8 8 8 TOP VIEW 2 3 4 1 15 16 16 5 5 4 17 4 SIDE VIEW 19 Number 19 attaches number 18 to number 17 here Drill 2 holes in...

Page 16: ...HER FLAT M8 X 20 X 4 ZINC 6 17 PDG 80055 00 TANK WATER 1 18 PDG 20283 00 HOOK RING 2 19 NB 47 123 RIVET BLIND 1 8 DIA 0 313 L 4 20 PDG 80081 00 DECAL SET PDG 8000 1 21 PDG 20270 00 TRIM FLEXIBLE 3 16...

Page 17: ...1 7 8 9 10 2 4 6 5 11 3 Back View 8 Testing Stage SHEET 1 OF 1 SCALE 1 1 WEIGHT 5 4 3 2 1 3...

Page 18: ...1 6 NB 16 117 SCREW FLANGED HEX HEAD CAP M6 1 0 X 12 NON SERRATED ZINCED 2 7 VAC HS3 00050 HOSE BLACK PDG VACUUM 3 0 ID BY THE FOOT 6 ft 8 VAC 10095 CLAMP 3 BLACK PDG VACUUM HOSE 2 9 VAC 10111 COUPLER...

Page 19: ...A 12 8 10 11 5 4 3 1 18 17 9 6 7 2 22 23 13 21 19 20 14 15 16 15 Motor On Drum SHEET 1 OF 1 SCALE 1 6 WEIGHT 5 4 3 2 1 3...

Page 20: ...DG 80099 00 BUSHING SPYDER RED 1 12 NB 12 259 SCREW SOCKET HEAD M16 2 X 120 ZINC 4 13 NB 30 133 WASHER LOCK M16 ZINC 4 14 PDG 20289 00 CABLE GRIP 90 1 15 NB 32 103 WASHER 1 1 4 X 1 2 16 NB 20 149 3 4...

Page 21: ...4 4 4 4 3 1 5 6 2 8 7 7 8 9 10 9 10 Frame without Drum SHEET 1 OF 1 SCALE 1 1 WEIGHT 5 4 3 2 1 3...

Page 22: ...30V W LEAD 1 7 AIW 6X4 CORD CORD POWER 6 4 Not Shown 60ft 8 SAS CS8364 TWISTLOCK 50A 250V 3P MALE Not Shown 1 7 AIW 6X4 CORD CORD POWER 6 4 Not Shown 0 8 SAS CS8364 TWISTLOCK 50A 250V 3P MALE Not Show...

Page 23: ...11 8 10 9 12 13 2 4 3 5 6 7 17 16 22 1 14 15 21 18 19 20 Handle Assembly SHEET 1 OF 1 SCALE 1 20 WEIGHT 18 6kg 5 4 3 2 1 3...

Page 24: ...X 8 ZINCED 4 16 PDG 20232 00 BAR HANDLE 1 17 NB 20 135 NUT SHAFT KM8 M40 1 5 ZINC 1 18 PDG 20238 00 WRENCH HANDLE BAR SPANNER 1 19 NB 16 117 SCREW BUTTON HEAD SOCKET M6 X 8 1 20 NB 52 201 CLAMP ADEL 3...

Page 25: ...10 JIG 1d 2 3 1e 11 9 1c 1a 1b 7 1f 12 4 6 13 8 5 ELECTRIC SWING WEIGHT SHEET 2 OF 2 SCALE 1 6 WEIGHT 5 4 3 2 1 PDG 8000...

Page 26: ...3 PIN CLEVIS 2 9 NB 12 223 SCREW SOCKET M8 X 60 4 10 NB 12 253 SCREW SOCKET M12 X 35 2 11 NB 10 219 SCREW LOW HEAD M8 X 20 4 12 NB 13 218 SCREW FLAT M8 X 20 2 13 NB 12 117 SCREW SOCKET M6 X 25 4 14 PD...

Page 27: ...3 4 5 4 12 2 13 1 6 11 10 8 9 7 11 9500 Basic Frame SHEET 1 OF 1 SCALE 1 12 WEIGHT 95 37 5 4 3 2 1 3...

Page 28: ...E METRIC 4 5 PDG 60052 00 WHEEL REAR 2 6 NB 20 151 NUT HEX M24 2 7 PDG 80090 00 PIVOT HANDLE STEM 1 8 PDG 80106 00 SHIM HANDLE STEM PIVOT 2 9 PDG 80088 00 RETAINER VFM RIGHT 1 10 PDG 80089 00 RETAINER...

Page 29: ...PDG9500 PLUS SHROUD SHEET 1 OF 1 SCALE 1 10 WEIGHT 10 85 5 4 3 2 1 3...

Page 30: ...DUST STEEL 1 3 PDG 80288 00 FELT ADHESIVE BACKED 10 4 PDG 80286 00 SKIRT RUBBER VELCRO BACKED 1 5 PDG 80287 00 BUMPER PLASTIC 1 6 NB 11 112 SCREW FLANGED HEX HEAD CAP M6 1 0 X 30 ZINC 2 7 NB 10 114 SC...

Page 31: ...3 1 4 5 6 2 3 3 3 6 4 2 Step View SHEET 1 OF 1 SCALE 1 20 WEIGHT 5 4 3 2 1 3...

Page 32: ...DER M12 X 16 ZINCED 2 3 PDG 20237 00 STUD BALL GAS STRUT 4 4 PDG 20236 00 STRUT GAS 2 5 PDG 20235 25 ROD TILT STEP STOP V2 1 6 NB 50 127 PIN COTTER 0 093 WIRE 2 7 PDG 20235 20 TUBE TILT STEP STOP Cove...

Page 33: ...7 3X 9 7 4X 8 4X 3 6 10 5 4 2 8 4X 1 11 Flex Head SHEET 1 OF 1 SCALE 1 5 WEIGHT 3 81 5 4 3 2 1 3...

Page 34: ...4 6 PDG 20106 25 POST SPRING 4 7 NB 13 216 SCREW FLAT HEAD SOCKET CAP M8 1 25 X 16 7 8 NB 13 218 SCREW FLAT HEAD SOCKET CAP M8 1 25 X 20 8 9 PDG 20104 25 LOCK SHAMROCK PLATE ASSEM 1 10 PDG 20106 51 S...

Page 35: ...Top View Bottom View 1 2 3 4 5 Magnetic Tooling Plate SHEET 1 OF 1 SCALE 1 5 WEIGHT 5 4 3 2 1 3...

Page 36: ...REW M4 X 6 FLAT HEAD PHILLIPS S S 3 PDG 80183 10 PLATE MAGNETIC QCS DIAMOND CARRIER 1 3 NB 13 118 Red LocTite 263 9 5 NB 13 110 Green LocTite 609 3 2 WHOL 904134 QCS METAL BOND ADAPTERS FOR MAGNETS 1...

Page 37: ...Top View Bottom View 1 2 3 4 5 Magnetic Tooling Plate SHEET 1 OF 1 SCALE 1 5 WEIGHT 5 4 3 2 1 3...

Page 38: ...S METAL BOND ADAPTERS FOR MAGNETS 3 3 WNB 13 500 SCREW FLAT HEAD SOCKET CAP M6 1 0 X 14 ZINC 9 4 PDG 20295 00 MAGNET 5 8 OD X 1 8 THICK WITH CS HOLE NORTH 3 5 NB 13 110 SCREW M4 X 6 FLAT HEAD PHILLIPS...

Page 39: ...1 2 2 2 3 3 3 4 8 7 5 10 10 9 9 6 13 13 14 14 14 14 5 11 12 13 13 Door Not Shown Filter Maintenance 100 Hours Control Box SHEET 1 OF 1 SCALE 1 5 WEIGHT 19 72kg 5 4 3 2 1 3...

Page 40: ...02 00 Drive Only Mitsubishi Inverter 230V 1 8 PDG 80202 50 Drive Only Mitsubishi Inverter 380V or 460V 1 9 PDG 20239 00 Filter Fine Electrical Box 2 10 PDG 20239 01 Filter Coarse Electrical Box 2 11 P...

Page 41: ...3 4 1 2 7 6 9 8 5 7 Operator Interface SHEET 1 OF 1 SCALE 1 2 WEIGHT 1 22kg 5 4 3 2 1 3...

Page 42: ...TT Face No part number 1 3 PDG 20317 00 12 Pin Male Connector 1 4 PDG 20326 00 Emergency Stop 1 5 PDG 20321 00 Potentiometer Base 1 6 PDG 20321 50 Potentiometer Knob 1 7 PDG 20323 00 Green Push Button...

Page 43: ...B E L T T E N S I O N S 80 5 85 5 150 5...

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Page 46: ...otor overload trip electronic thermal relay function 64 E FIN Fin overheat 82 E ILF Input phase loss 96 E OLT Stall prevention 112 E BE Brake transistor alarm detection 128 E GF Output side earth grou...

Page 47: ...ing on the axle drive shaft and replace if neces sary Check the tension of the V belt replace the V belt if nec essary Change the motor Clean the coupling Reduced or no grinding per formance Grinding...

Page 48: ...phase Defective component Check the main power supply and switch on again Replace defective component Motor triggers while running Motor protections switch trig gered because of overload Motor has def...

Page 49: ...Corporate Office 26423 79th Ave South Kent WA 98032 7321 1 800 522 2606 P 1 877 762 0748 F www SASECompany com sales SASECompany com...

Page 50: ...SE A 100 labor charge may be assessed on the items returned for warranty repair in which no fault is found Freight charges and associ ated fees will then become the responsibility of the customer in s...

Page 51: ...ADDRESS CITY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE COUNTRY ZIP STATE PDG 8000 PDG 6000 PDG 5000 SC8E SC10E SC12E BULL 1250 BULL 300 BULL 45 PLEASE FILL OUT IN FULL AND...

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