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Sase PDG 8000, Manual

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Summary of Contents for PDG 8000

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Page 5: ...embly 15 Basic Frame 17 Step View 19 Complete Drum 21 Bottom Drum Assembly Level 1 23 Bottom Drum Assembly Level II 25 Bottom Drum Assembly Level III 27 Top Plate Assembly 29 Drum Sheave Assembly 31 I...

Page 6: ...Flex Head 51 Tooling 53 Water System 55 Belt Paths 57 Technical Specifications 58 List of Fault or Alarm Indicators 59 Certificate of Declaration and Conformity 62...

Page 7: ...i nated by either the manufacturer or distributor Always wear personal safety equipment such as sturdy non slip boots ear protection dust mask and approved eye protection The machine should not be use...

Page 8: ...earthed outlet socket Check that the mains voltage corresponds with that stated on the rating plate on the machine Ensure the cord is behind you when you start to use the machine so that the cord wil...

Page 9: ...care and atten tion has been given by SASE to ensure maximal protection is given to the drive Note the shock absorbing mounting system used to mount the steel cabinet on the machine chassis frame When...

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Page 11: ...t os t a r t ma c h i n e...

Page 12: ...direction This sideways pull can be very useful when grinding particularly along a wall Set the machine so that it pulls towards the wall and then control the machine so it can just touch the wall Th...

Page 13: ...ecommended to have a set of gloves ready as diamonds can get very hot especially during dry grinding applications Changing 1 Set handle in upright position Illustrated upper right 2 Pull back on handl...

Page 14: ...attern Increase the life of the diamond tool The opposite will occur when changing to a larger particle grit size The Binding Agent Metal Bond or Resin Bond Increasing hardness of bond will Increase l...

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Page 16: ...1 2 3 5 5 5 5 6 7 8 9 10 4 11 12 13 14 Final Assembly SHEET 1 OF 1 SCALE 1 15 WEIGHT 519 9kg 5 4 3 2 1 PDG 8000...

Page 17: ...tor O Ring 1 5 PDG 80065 00 Ballast Weight 4 6 NB 10 121 1 8x4 Hex Head Cap Screw 2 7 NB 11 108 M6 1 0x16 Hex Flanged Head Cap Screw 8 8 PDG 80066 00 Molded Vacuum Shroud 1 9 PDG 80067 00 Rubber Vacuu...

Page 18: ...1 Item 9 is installed into item 2 and item 7 fastens items 2 3 together 4 3 2 6 6 7 7 7 7 6 6 9 10 10 5 8 11 11 Frame w o Drum SHEET 1 OF 1 SCALE 1 10 WEIGHT 111kg 5 4 3 2 1 PDG 8000...

Page 19: ...0200 00 20HP 230V 50 60Hz Drive 1 5 PDG 80201 00 20HP 380 460V 50 60Hz Drive 1 6 NB 13 116 M6 1 0x20 Socket Flat Head Cap Screw 4 7 NB 11 121 M8 1 25x16 Flanged Hex Head Cap Screw 4 8 NB 11 112 M6 1 0...

Page 20: ...AND THEN ITEM 2 CAN BE USED TO TIGHTEN HANDLE POSITION ITEM 8 IS TO BE INSTALLED AROUND STEM LOCK ON VERTICAL FRAME MEMBER 3 2 9 15 16 11 6 10 10 8 12 12 12 1 7 5 4 14 17 13 Handle Assembly SHEET 1 OF...

Page 21: ...PDG 20238 00 Handle Bar Spanner Wrench 1 14 PDG 20010 00 Interface Panel 230V Button Speed Control 1 14 PDG 20015 00 Interface Panel 380 460V Potentiometer Spd Control 1 15 NB 16 119 M8 1 25x12 Socket...

Page 22: ...2 3 4 3 5 9 7 6 7 8 10 10 1 7 6 Basic Frame SHEET 1 OF 1 SCALE 1 8 WEIGHT 87 7kg 5 4 3 2 1 PDG 8000...

Page 23: ...B 12 253 M12 1 75x35 Socket Head Cap Screw 4 4 PDG 80062 00 Metaxentric Bushing 2 5 See Page 20 Handle Assembly 1 6 NB 10 123 M24 3x250 Hex Head Cap Screw 2 7 PDG 20255 01 Axle Bushing Metric 4 8 PDG...

Page 24: ...7 6 2 1 5 4 3 4 3 Step View SHEET 1 OF 1 SCALE 1 3 5WEIGHT 69kg 5 4 3 2 1 PDG 8000...

Page 25: ...t Pin 2 2 NB 12 249 M12 1 75x25 Socket Head Cap Screw 2 3 PDG 20236 00 Gas Strut 2 4 NB 12 090 M5 0 8x16 Socket Head Cap Screw 2 5 PDG 20235 00 Tilt Step Stop 1 6 NB 15 250 M12x16 Socket Head Shoulder...

Page 26: ...5 3 12 6 2 1 10 9 11 13 13 13 13 13 13 4 7 7 7 8 12 12 12 Complete Drum SHEET 1 OF 1 SCALE 1 10 WEIGHT 191kg 5 4 3 2 1 PDG 8000...

Page 27: ...ud 1 5 PDG 80046 00 Drum Mounting Ear 2 6 PDG 80043 00 Top Belt Dust Shroud 1 7 NB 13 252 M10 1 5x30 Socket Flat Head Cap Screw 10 8 PDG 80072 00 Foam Felt Seal 1 9 PDG 80039 00 PK21 Main Belt Bottom...

Page 28: ...1 6 6 6 6 4 3 2 3 4 5 Bottom Drum Assembly Level I SHEET 3 OF 3 SCALE 1 8 WEIGHT 101 4kg 5 4 3 2 1 PDG 8000...

Page 29: ...00 Bottom Drum Plate 1 2 PDG 80019 00 Main Tensioner React Post 1 3 PDG 80025 00 Inner Stancion 3 4 PDG 80026 00 Perimeter Stancion 12 5 NB 50 147 M3x16 Spiral Pin 12 6 NB 12 219 M8 1 25x25 Socket He...

Page 30: ...3 7 7 2 5 5 5 6 8 5 1 4 Bottom Drum Assembly Level II SHEET 2 OF 3 SCALE 1 8 WEIGHT 101 4kg 5 4 3 2 1 PDG 8000...

Page 31: ...elt Spindle 1 3 See Page 46 Belt Tightener 1 4 NB 12 108 M6 1 0x12 Socket Head Cap Screw 6 5 NB 12 111 M6 1 0x16 Socket Head Cap Screw 12 6 NB 12 213 M8 1 25x16 Socket Head Cap Screw 5 7 See Page 48 M...

Page 32: ...A 11 11 9 9 12 12 12 12 12 6 2 1 3 7 8 8 8 DETAIL A SCALE 1 4 4 5 10 13 13 Bottom Drum Assembly Level III SHEET 1 OF 3 SCALE 1 8 WEIGHT 101 4kg 5 4 3 2 1 PDG 8000...

Page 33: ...NB 20 111 M12 1 75 Jam Nut 1 6 NB 15 251 M12x60 Socket Head Shoulder Bolt 1 7 See Page 54 PTO Assembly 1 8 See Page 52 Planetary Assembly 3 9 NB 12 234 M10 1 5x30 Socket Head Cap Screw 2 10 PDG 20254...

Page 34: ...4 3 2 8 1 7 5 6 9 Top Plate Assembly SHEET 1 OF 1 SCALE 1 6 WEIGHT 48 9kg 5 4 3 2 1 PDG 8000...

Page 35: ...44 Top Tensioner Assembly 1 4 See Page 42 Top Belt Idler Assembly 1 5 NB 12 252 M12 1 75x30 Socket Head Cap Screw 3 6 NB 12 108 M6 1 0x12 Socket Head Cap Screw 8 7 NB 13 218 M8 1 25x20 Socket Flat He...

Page 36: ...5 1 3 4 4 2 Drum Sheave Assembly SHEET 1 OF 1 SCALE 1 4 WEIGHT 27 4kg 5 4 3 2 1 PDG 8000...

Page 37: ...on Quantity 1 PDG 80029 50 Stationary Drum Sheave 1 2 PDG 80032 50 Drum Spindle 1 3 NB 40 133 External Retaining Ring M100 1 4 PDG 20250 00 Bearing 6020 2RS 2 5 NB 40 131 Internal Retaining Ring M150...

Page 38: ...3 4 5 1 2 6 Intermediate Sheave Assembly SHEET 1 OF 1 SCALE 1 3 WEIGHT 6 11kg 5 4 3 2 1 PDG 8000...

Page 39: ...ntity 1 PDG 80033 00 Intermediate Axle 1 2 NB 20 109 M12x1 5 Jam Nut 5 3 PDG 80034 00 Intermediate Sheave 1 4 PDG 20201 00 Hub 1 5 PDG 20209 00 PTO Hub Spacer 1 6 NB 20 108 M20x2 5 Hex Flanged Nut 1 I...

Page 40: ...6 4 3 5 2 7 1 PTO Tensioner Assembly SHEET 1 OF 1 SCALE 1 2 WEIGHT 1 99kg TITLE 5 4 3 2 1...

Page 41: ...r Clamp 1 2 PDG 20204 00 PTO Tensioner Plate 1 3 PDG 20220 00 Bearing 3204 2RS 1 4 PDG 20212 00 PTO Tension Idler 1 5 PDG 20211 00 PTO Tension Idler Spacer 1 6 PDG 20214 00 Modifed M20 2 5x55 Hex Head...

Page 42: ...Install O Ring with dab of grease prior to inserting bolt 1 3 2 5 4 Top Belt Idler Assembly SHEET 1 OF 1 SCALE 1 2 WEIGHT 1 1kg 5 4 3 2 1 PDG 8000...

Page 43: ...iption Quantity 1 PDG 80038 00 Top Belt Idler Base 1 2 PDG 80037 00 Top Belt Idler 1 3 PDG 20220 00 Bearing 3204 2RS 1 4 PDG 20215 00 M30 O Ring 1 5 PDG 80078 00 M20 2 5x46 8 Socket Head Screw 1 Top B...

Page 44: ...Install O Ring with dab of grease prior to inserting bolt 6 5 4 1 3 2 8 7 Top Tensioner Assembly SHEET 1 OF 1 SCALE 1 3 WEIGHT 1 93kg 5 4 3 2 1 PDG 8000...

Page 45: ...Top Belt Tension Idler 1 3 PDG 20220 00 Bearing 3204 2RS 1 4 NB 13 116 M6 1 0x20 Socket Flat Head Cap Screw 7 5 PDG 20206 50 Top Belt Tensioner Clamp 1 6 PDG 20205 50 Top Belt Tensioner Plate 1 7 PDG...

Page 46: ...13 1 2 12 6 8 5 8 9 3 4 11 10 14 15 14 14 12 7 Belt Tightener SHEET 1 OF 1 SCALE 1 5 WEIGHT 5 89Kg 5 4 3 2 1 PDG 8000...

Page 47: ...DG 80022 00 Lower Tensioner Spindle Spacer 1 7 PDG 80023 00 Upper Tesnioner Spindle Spacer 1 8 PDG 20219 00 Bearing 63008 2RS 2 9 PDG 80020 00 Main Tensioner Idler 1 10 PDG 80013 00 Upper Tensioner Ar...

Page 48: ...4 3 2 3 1 5 Main Belt Idler SHEET 1 OF 1 SCALE 1 3 WEIGHT 2 27kg 5 4 3 2 1 PDG 8000...

Page 49: ...cription Quantity 1 PDG 80011 00 Main Belt Idler Spindle 1 2 PDG 80010 00 Main Belt Idler 1 3 PDG 20219 00 Bearing 63008 2RS 2 4 PDG 80009 00 Idler Bearing Retainer 1 5 NB 50 143 Hardened Pin M8x26 1...

Page 50: ...Rest snap ring on spindle before pressing on bearings 6 5 2 4 3 2 7 1 8 Main Belt Spindle SHEET 1 OF 1 SCALE 1 3 WEIGHT 6 35kg 5 4 3 2 1 PDG 8000...

Page 51: ...ring 62208 2RS 2 3 PDG 80003 00 Outer Main Bearing Spacer 1 4 PDG 80004 00 Inner Main Bearing Spacer 1 5 NB 40 130 Internal Retaining Ring M80 1 6 PDG 80005 00 Main Bearing Spindle 1 7 NB 40 110 Exter...

Page 52: ...4 2 3 1 5 6 Dust Seal Installed On Bottom Drum Plate 8 7 9 Planetary Assembly SHEET 1 OF 1 SCALE 1 3 WEIGHT 5 14kg 5 4 3 2 1 PDG 8000...

Page 53: ...00 Planetary Axle 1 3 PDG 20201 00 Hub 1 4 NB 50 143 Hardened Pin M8x26 3 5 NB 20 109 M12 1 5 Jam Nut 5 6 NB 20 108 M20x2 5 Hex Flanged Nut 1 7 NB 11 109 M6 1 0x12 Flanged Hex Head Cap Screw 1 8 PDG 2...

Page 54: ...5 1 2 4 6 3 7 8 9 Dust Seal Installed On Bottom Drum Plate PTO Assembly SHEET 1 OF 1 SCALE 1 4 WEIGHT 6 88kg 5 4 3 2 1 PDG 8000...

Page 55: ...Nut 5 3 PDG 80007 00 PTO Hub Sheave 1 4 PDG 80006 00 PTO Drive Sheave 1 5 PDG 20202 00 PTO Axle 1 6 NB 12 111 M6 1 0x16 Socket Head Cap Screw 5 7 NB 20 108 M20x2 5 Hex Flanged Nut 1 8 PDG 2028 00 PTO...

Page 56: ...5 7 9 7 2 1 7 3 6 4 10 9 9 9 9 7 7 7 7 9 7 12 8 11 Flex Head SHEET 1 OF 1 SCALE 1 2 WEIGHT 3 81 TITLE 5 4 3 2 1...

Page 57: ...e Bushing 4 6 PDG 20106 00 Rubber Post 70 DURO Hard Standard 4 6 PDG 20106 01 Rubber Post 60 DURO Soft Optional 4 7 NB 13 218 M8 1 25 x 20 Socket Flat Head Cap Screw 8 8 PDG 20104 01 Shamrock Plate Ke...

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Page 59: ...NB 30 212 M8 Lock Washer 9 3 NB 12 219 M8 1 25x25 Socket Head Cap Screw 9 4 NB 13 118 M6 1 0x12 Socket Flat Head Cap Screw 27 5 PDG 80076 00 PDG8000 Tooling Plate 3 6 HOL 904132 Quick Change Adapter...

Page 60: ...3 3 3 1 1 6 8 7 9 4 5 5 THIS SYSTEM INSTALLED ON MACHINE 0029 AND NEWER Dual Water System SHEET 1 OF 1 SCALE 1 7 WEIGHT 87kg TITLE 5 4 3 2 1...

Page 61: ...Fitting 3 8 NPT w Nut Washer 2 4 PDG 20268 00 Elbow 1 2 NPT 2 5 PDG 80079 00 1 4 x 9 NPT Galvenized Pipe 2 6 PDG 20245 00 3 8 PTC Fitting 3 8 NPT 2 7 PDG 20246 00 3 8 PTC Fitting 1 4 NPT 2 8 PDG 2026...

Page 62: ...1 2 2 2 3 3 3 4 8 7 5 10 10 9 9 6 13 13 14 14 14 14 5 11 12 13 13 Door Not Shown Filter Maintenance 100 Hours Control Box SHEET 1 OF 1 SCALE 1 5 WEIGHT 5 4 3 2 1 PDG 8000...

Page 63: ...RMINAL M35 16P 1 8 PDG 80202 00 DRIVE ONLY MITSUBISHI INVERTER 230V 20HP 1 8 PDG 80202 50 DRIVE ONLY MITSUBISHI INVERTER 460V 20HP 1 9 PDG 20239 00 FILTER FINE ELECTRICAL BOX 2 10 PDG 20239 01 FILTER...

Page 64: ...7 7 9 8 10 11 5 4 1 3 6 2 3 7 7 9 8 5 4 6 11 10 Operator Interface SHEET 1 OF 1 SCALE 1 2 WEIGHT 1 22kg TITLE 5 4 3 2 1...

Page 65: ...otentiometer Base 1 6 PDG 20321 50 Potentiometer Knob 1 7 PDG 20323 00 Green Push Button 2 8 PDG 20322 00 Orange Push Button 1 9 PDG 20324 00 Red Push Button 1 10 PDG 20314 00 6 Pin Male Connector 1 1...

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Page 67: ...le Speed 0 1750 Motor Output 15 kW 20HP Required Circuit Three Phase 60Hz 230V 60Amp Three Phase 60Hz 460V 40Amp Three Phase 50Hz 380V 50Amp European Machines Only Grinding Width 30 762mm Grinding Pat...

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Page 69: ...ng on the axle drive shaft and replace if neces sary Check the tension of the V belt replace the V belt if nec essary Change the motor Clean the coupling Reduced or no grinding per formance Grinding t...

Page 70: ...hase Defective component Check the main power supply and switch on again Replace defective component Motor triggers while running Motor protections switch trig gered because of overload Motor has defe...

Page 71: ...SE A 100 labor charge may be assessed on the items returned for warranty repair in which no fault is found Freight charges and associ ated fees will then become the responsibility of the customer in s...

Page 72: ...ADDRESS CITY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE COUNTRY ZIP STATE PDG 8000 PDG 6000 PDG 5000 SC8E SC10E SC12E BULL 1250 BULL 300 BULL 45 PLEASE FILL OUT IN FULL AND...

Page 73: ...8 4 6 4 2 0 0 1 2 0 8 4 6 4 2 0 0 1 2 0 8 4 6 4 2 0 0 1 2 0 8 4 6 4 2 0 0 1 2 0 8 4 6 4 2 0 0 1 2 0 8 4 6 4 2 0 0 1 2 0 8 4 6 4 2 0 0 1 2 0...

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