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23 

 

SAS 1E & 2E - Electrostatic Probe Unit - APRIL 2020 

SPARE PARTS 

 

ELECTROSTATIC GENERATING HEAD 

– POWDER 

Assembly Number: GH 200-161 (GH3001) 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

         

Fig 10

 

 

Position 

Part Number 

Description 

1 

GH 100-067 

Powder Cap 

2 

GH 100-168 

Powder Electrode assy 

3 

GH 100-074 

Black Electrode “O” Ring 

4 

GH 100-080F 

Red Seal “O” Ring (Front) 

5 

GH 100-080R 

Red Seal “O” Ring (Rear) 

6 

GH 100-076 

Cascade MK3

 

7 

GH 100-077 

Oscillator board MK3 

8 

GH 100-075 

Cable Gland 

9 

GH 100-072 

Cable MK3 

10 

GH 100-073 

Electrostatic generating head plug 4 pin Male (IP65) 

 
 

 

1 

2 

3 

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9 

Summary of Contents for SAS 1E

Page 1: ...c Probe Unit APRIL 2020 SAS 1E 2E Electrostatic Probe Unit INSTRUCTION MANUAL Unit 3 Hawksworth Didcot OX11 7HR England UK Tel 00 44 1865 747 634 Fax 00 44 8701 602 755 info spiceapplications com www...

Page 2: ...PRODUCT INTRODUCTION 6 INSTALLATION 7 13 OPERATING PRINCIPLE 14 15 START UP 16 STATIC TEST 17 CLEANING 18 SERVICING 19 20 TROUBLESHOOTING 21 SPARE PARTS 22 25 DIMENSIONS 26 TECHNICAL SPECIFICATIONS 2...

Page 3: ...the use of this equipment The safety rules which follow should be fully understood and applied at all times Never point the spray unit at any person or animal Spraying certain products can be dangero...

Page 4: ...quipment for Use in Potentially Explosive Atmospheres EN 50177 Stationary electrostatic spraying equipment for flammable coating powder EN 60204 IP Type protection contact foreign bodies and water pro...

Page 5: ...racted to the grounded work piece opposites attract A charging electrode is located at the tip of the electrostatic generator head or atomizer The powder oil is atomized as it moves past the electrode...

Page 6: ...pray which results in significant cost savings and reduced dusting misting emissions We build our system with safety in mind with flexible lightweight low voltage cable going to the generating spray h...

Page 7: ...harged become negatively charged and are attracted to the nearest grounded object this typically being the internal surface of the metal coating drum and the product being coated Fig 1 SAS 1E Electros...

Page 8: ...nt and the Drum is at least 15cm 6 or greater 5 Never use damaged hoses cables or connections 6 All compressed air connections must be fitted with a local isolator and pressure regulator plus fitted w...

Page 9: ...electrically conductive and grounded Do not attempt to by pass or defeat the ground connections as this may result in a hazardous condition 15 Only personnel Trained and Qualified in the operation an...

Page 10: ...9 SAS 1E 2E Electrostatic Probe Unit APRIL 2020 Fig 2...

Page 11: ...10 SAS 1E 2E Electrostatic Probe Unit APRIL 2020 Fig 3...

Page 12: ...electric input cabinet plug 4 pin Male IP65 CU1005 Not required for 1E 2E Applications CU1006 Terminal Earth Post IP65 CU1007 Mains electric master on off switch IP65 CU1008 Not required for 1E 2E App...

Page 13: ...ng head plug 4 pin Male IP65 CUP1004 Mains electric input plug 4 pin Female IP65 REMOTE TRIGGER WIRING CUP1001 NOTE For the remote trigger input signal for each channel to operate the respective Remot...

Page 14: ...earth symbol or coloured green or green and yellow The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured black The wire which is coloured BROW...

Page 15: ...ud The product to be coated must be able to fully tumble and roll in front of the generator head If not the electrostatic effect will not activate properly and will give a poor performance The appropr...

Page 16: ...ressure gauge 2 Not required for 1E 2E Applications 3 Not required for 1E 2E Applications 4 Not required for 1E 2E Applications S Not required for 1E 2E Applications 5 Not required for 1E 2E Applicati...

Page 17: ...must be able to fully tumble and roll in front of the generator head If not the electrostatic effect will not activate properly and will give a poor performance 3 The appropriate distance between the...

Page 18: ...ng head 2 Always make sure you are holding onto an earthing point when doing this test or you are wearing conductive shoes 3 Hold the S E T with the screwdriver tip between the fingers With the handle...

Page 19: ...e brush to clean the applicator generator head and cables Hose down the complete system in place CIP There is no need to remove the system for cleaning Wash thoroughly and dry completely with low pres...

Page 20: ...s time to reach ground 3 Before disconnecting hoses ensure that the system is no longer pressurized the air is turned off and that the electric current is also switched off 4 Do not soak or immerse th...

Page 21: ...sted or knotted and connections are tight 5 Check All earthing wires are connected to the equipment and support frames including the Vibratory trays and Drum are connected correctly 6 Check the SAS Co...

Page 22: ...th wiring and contacts Dust type not suitable for electrostatic application Contact product supplier Dust particles too fine Dust particles too large Contact product supplier Dust in the air dusting E...

Page 23: ...CONTROLLER Assembly Number CU 200 124 Fig 9 Position Description Part Number 1 Main Control PCB CU 100 003 2 Power Supply CU 100 004 3 Air Gauges CU 100 055B 4 Mains Pressure Regulator CU 100 002 5 Ma...

Page 24: ...iption 1 GH 100 067 Powder Cap 2 GH 100 168 Powder Electrode assy 3 GH 100 074 Black Electrode O Ring 4 GH 100 080F Red Seal O Ring Front 5 GH 100 080R Red Seal O Ring Rear 6 GH 100 076 Cascade MK3 7...

Page 25: ...ck Electrode O Ring GH 100 074 1 5 Cable Gland GH 100 075 1 6 Oscillating Board MK3 GH 100 077 1 7 Electrostatic Electrode Std Powder GH 100 168 1 8 Electrostatic Cascade MK3 GH 100 076 1 On the oscil...

Page 26: ...5mm to 30mm Cross Clamp GH 100 323 2 30mm Head Clamp Bar Assy 25 x 500 GH 100 324 Generator head not included see page 23 FRAME MOUNTING BARS GENERATOR HEAD Assembly Number GH 200 320 Fig 13 Position...

Page 27: ...26 SAS 1E 2E Electrostatic Probe Unit APRIL 2020 DIMENSIONS ELECTROSTATIC CONTROLLER Assembly Number CU 200 124 Fig 14 GENERATOR HEAD Powder Assembly Number GH 200 161 Fig 15...

Page 28: ...oltage ELECTROSTATIC CONTROL UNIT Mains Electrical Supply Single Phase 3 Wire Live Neutral Earth Supply Voltage 90 264V a c Supply Frequency 47 64 Hz Connected Load 40 VA Circuit Protection 0 6 A SP M...

Page 29: ...ms Ltd and good industry practice Spice Application Systems Ltd supplies all spare parts and consumable items Consumable spares are inspected frequently and replaced as necessary The life of these var...

Page 30: ...29 SAS 1E 2E Electrostatic Probe Unit APRIL 2020 Unit 3 Hawksworth Didcot OX11 7HR England UK Tel 00 44 1865 747 634 Fax 00 44 8701 602 755 info spiceapplications com www spiceapplications com...

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