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INSTALLATION MANUAL 

CRYSTALLINE SOLAR MODULES 

 

 

7.

 

MOUNTING INSTRUCTIONS 

 

7.1 Mounting methods 

PV modules can be mounted to the substructure using either corrosion-proof M8 bolts placed through the 
mounting holes on the rear of the module or specially designed module clamps.   
Regardless of the fixing method the final installation of the modules must ensure that:   

 

A clearance of at least 115mm is provided between modules frame and the surface of the wall or roof. 

 

The minimum distance between two modules is 10 mm. 

 

The mounting method does not block the module drainage holes. 

 

Panels are not subjected to wind or snow loads exceeding the maximum permissible loads, and are 
not subject to excessive forces due to the thermal expansion of the support structures. 

 

A. Fixing With Bolts 

The frame of each module has 4 x φ9mm mounting holes, ideally placed to optimize the load handling 
capability, to secure the modules to supporting structure. 

 

To maximize mounting longevity, Sapphire  Solar strongly recommends the use of corrosion proof 
(stainless steel) fixings   

 

Secure the module in each fixing location with an M8mm bolt and a flat washer, spring washer and 
nut as shown in Figure 1 and tighten to a torque of 16 Nm. 

 

 

Figure 1. Sapphire Solar module installed with Screw fitting method   
1) Aluminum frame         2) M8 stainless screw     3) Flat stainless washer     
4) Spring stainless washer        5) HEX stainless nut   
 

B. Clamp Fixing 

 

Sapphire Solar have tested our modules with a number of clamps from different manufacturers and 

Summary of Contents for SS265-280P/60

Page 1: ...INSTALLATION MANUAL CRYSTALLINE SOLAR MODULES Sapphire Solar Pty Ltd Phone 1300 308 751 Email customerservice sapphire solar com 4 320 Lorimer Street Port Melbourne VIC Australia 3207...

Page 2: ...UAL 3 2 DISCLAIMER OF LIABILITY 3 3 SAFETY PRECAUTIONS 3 4 UNPACKING AND STORAGE 4 5 ENVIRONMENTAL CONSIDERATIONS 5 6 SITE SELECTION 5 7 MOUNTING INSTRUCTIONS 6 8 ELECTRICAL CONFIGURATION 9 9 MAINTENA...

Page 3: ...be consulted separately 2 DISCLAIMER OF LIABILITY The installation handling and use of Sapphire Solar crystalline modules are beyond company control Sapphire Solar does not assume any responsibility f...

Page 4: ...se water to extinguish fires of an electrical origin Under normal conditions a solar photovoltaic module is likely to produce more current and or voltage than reported under standard test conditions A...

Page 5: ...uction may potentially be adversely impacted When installing solar modules on a roof always leave a safe working area between the edge of the roof and the external edge of the solar array Position the...

Page 6: ...missible loads and are not subject to excessive forces due to the thermal expansion of the support structures A Fixing With Bolts The frame of each module has 4 x 9mm mounting holes ideally placed to...

Page 7: ...andscape orientation Applied torque should be 8 Nm Please find detailed mounting information in the illustration below Fringe modules installation Middle modules installation Figure2 Sapphire Solar mo...

Page 8: ...ity of each individual string before making a parallel connection If you measure a reversed polarity or a difference of more than 10V between strings then check the string configuration before making...

Page 9: ...making connections Always use a suitably rated isolator DC switch to interrupt the current flow before disconnecting the connectors 8 1 Fusing When fuses are fitted they should be rated for the maximu...

Page 10: ...need to be cleaned then clean the module use a soft cloth together with a mild detergent and clean water Take care to avoid severe thermal shocks which might damage the module by cleaning modules with...

Page 11: ...3 Turn on Solar Array AC Main Switch located in the switchboard and or next to the inverter 11 CONTACT AND FEEDBACK If you suspect that your installation is not working properly please contact us imme...

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