Sanyo PLV-Z2 Service Manual Download Page 64 | Manualshive

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Summary of Contents for PLV-Z2

Page 1: ...R SUPPLY LINES 35 POWER SOURCE LINES IC 36 TROUBLESHOOTING 37 38 IC BLOCK DIAGRAMS 39 42 ELECTRICAL PARTS LIST 43 57 MECHANICAL OPTICAL PARTS LIST ACCESSORIES 58 63 DIAGRAMS DRAWINGS PARTS DESCRIPTION AND READING IN SCHEMATIC DIAGRAM A2 SCHEMATIC DIAGRAMS A3 A6 PRINTED WIRING BOARD DIAGRAMS A7 A10 PIN DESCRIPTION OF DIODE TRANSISTOR AND IC A11 Multimedia Projector SERVICE MANUAL FILE NO Model No P...

Page 2: ... Dimensions W x H x D Panel Resolution Number of Pixels Color System Scanning Frequency Projection Image size Diagonal Operating Temperature Storage Temperature Accessories LCD Panel System F 2 04 2 54 lens with f 21 5 mm 27 7 mm with manual zoom and focus 3 9 20 0 1 2 m 6 1 m 135 W RCA Type x 4 Video Y Pb Cb Pr Cr and Mini DIN 4 pin x 1 S Video Projection Lens Throw Distance Projection Lamp Video...

Page 3: ...cabinet cover thoroughly inspect the inside of the cabinet to see that no stray parts or tools have been left inside Before returning any projector to the customer the service personnel must be sure it is completely safe to oper ate without danger of electric shock SAFETY PRECAUTIONS PRODUCT SAFETY NOTICE Product safety should be considered when a component replacement is made in any area of the p...

Page 4: ...lamp with a screwdriver and pull out the lamp by grasping the handle 1 3 Replace the lamp with a new one and tighten the 2 screws back into position Make sure that the lamp is set properly Replace the lamp cover and tighten the screw 4 Turn over the projector Loosen the screw with a screwdriver and remove the lamp cover 2 Connect the AC power cord to the projector and turn on the projector 6 Reset...

Page 5: ...mediately Contact an authorized service station for a checkup of the unit and replacement of the lamp Additionally check carefully to ensure that there are no broken shards or pieces of glass around the projector or coming out from the cooling air circulation holes Any broken shards found should be cleaned up carefully No one should check the inside of the projector except those who are authorized...

Page 6: ...oled down enough and the tem perature returns to normal the POWER indicator lights red and the projec tor can be turned on The WARNING indicator keeps flashing Check and clean the Air filter Projector Condition The projector is ready to be turned on with the POWER ON OFF button POWER red green Indicators LAMP REPLACE yellow WARNING red The projector detects an abnormal condition and cannot be turn...

Page 7: ...heck the items below Did you provide appropriate space for the projector to be ventilated Check the installing condition to see if ventilation slots are not blocked Is the projector not installed near the ventilation duct of air conditioning equipment which may be hot Install the projector away from the ventilation duct of air conditioning equipment Is the air filter clean Clean the air filter or ...

Page 8: ...te on the LCD panel and the projection mirror degrading picture quality Do not put small parts into the air intake vents It may result in malfunction of the projector RECOMMENDATION We recommend avoiding dusty smoky environments when operating the projector When using under dusty or smoky conditions dust may accumulate on a lens LCD panels or optical elements inside the projector This condition ma...

Page 9: ...e lens Avoid using an excessive amount of cleaner Abrasive cleaners solvents or other harsh chemicals might scratch the surface Disconnect the AC power cord before cleaning 1 Softly wipe the projector body with a soft dry cleaning cloth When it is heavily soiled use a small amount of mild detergent and finish with a soft dry cleaning cloth Avoid using an excessive amount of cleaner Abrasive cleane...

Page 10: ... 10 Dimensions Dimensions POWER WARNING LAMP REPLACE MENU INPUT SELECT ON OFF 14 13 359 10 79 274 Unit inch mm 11 8 Max 3 82 97 4 52 114 7 2 68 68 ...

Page 11: ...fuse from fuse holder 3 Check the resistance of fuse by using the tester To install the fuse take reversed step in the above It should be used the specified fuse as parts list OVERHEATING PROTECTION The temperature monitor system The temperature monitor system is provided to prevents damage of component parts inside the pro jector from overheat Thermostat Switch SW902 This function thermostat swit...

Page 12: ...ermal barrier plate upward off Fig 1 Fig 3 A A A A A A B Main Board Thermal Barrier Plate 2 CABINET FRONT REMOVAL 1 Open the door 2 Remove a screw to take the Cabinet Front off Fig 2 Cabinet Top Cabinet Front Door Attention This LCD projector is used the different kind of screw The using correct screw is needed to prevent the damage Note For fixing the Cabinet Top its rib should be located in fron...

Page 13: ...EG AND DOOR SWITCH BOARD REMOVAL 1 Remove a screw to take each leg off 2 Slide the Door Switch Board out Fig 4 Door Ass y Door Door Switch Board Door Leg Fig 5 6 AV BOARD REMOVAL 1 Remove 2 screws A to take the AV Ass y Board with Panel upward off 2 Remove 4 screws B to take the AV Board off from the AV Panel AV Board Fig 6 AV Panel B A A B B B ...

Page 14: ...L 1 Remove a screw A to take the Thermostat Switch upward off 2 Remove a screw B to take the Lamp Socket off 3 Remove 3 screws C to take the Fan Cover off 4 Remove 8 screws D to take the Optical Unit off 5 Remove 4 screws E to take the Fan FAN903 off Fig 8 1 Thermostat Switch A B C C D D Lamp Socket FN903 Inlet Board Fig 7 2 Fan Cover C E Rib Fig 8 2 Spacer Lens D D D D D D Note For fixing the Opt...

Page 15: ...d and fix the screw of below figure in the beginning Fig 9 D R C Board D B C C D A C C Guide Hole 10 LAMP BALLAST AND FAN REMOVAL 1 Remove 2 screws A to take the Lamp Ballast Unit upward off 2 Remove 3 screws B to take the Power Board Holder off 3 Remove 4 screws C to take the Fan FN901 off Fig 10 A A C B B B C Lamp Ballast FN901 Power Board Power Board Cover Lamp SW Board A D Fix in the beginning...

Page 16: ...tha Fan Cover 3 Remove 2 screws D to take the Duct Cover A off 4 Remove 2 screws E to take the Duct Cover B and Fan FN902 off 5 Remove a screw F to take Fan FN904 or Fan FN905 off Fig 11 D Fan Cover E E A C A D B B FN904 FN902 F F Sensor Board Duct Cover A Duct Duct Cover B FN905 12 DRESSING GROUNDING WIRE The grounding wires should be dressed as below figure ...

Page 17: ... to slide the Lens Spacer and remove 4 screws B to take the Projection Lens off Fig 1 Projection Lens Lens Spacer 2 INTEGRATOR LENS REMOVAL 1 Remove 2 screws and pull the Integrator Lens Ass y upward 2 Remove the Stopper and bend four hooks and then take the Lens off from the Holder Integrator Lens Stopper Lens Holder Fig 2 Integrator Lens Ass y Note Should be placed the lens as the rugged surface...

Page 18: ...f from the Holder Relay Lens Relay Lens Ass y Fig 3 A B A B 4 POLARIZED GLASS IN REMOVAL 1 Remove each screw and pull the Polarized Glass In Ass y upward 2 Unhook the stoppers and take the glass off upward Polarized Grass Ass y Polarized Grass In Phase Sheet Hook Note Should be placed the glass as the film attached side come to the prism side Fig 4 ...

Page 19: ...ss y Note 1 Fix the plate that the mark is located to left and upper R G Red marking B Blue marking 2 Should be replaced the glass as the film attached side comes to the LCD panel side Fig 5 Polarized Grass Out Film Note 2 A A A A B 6 OPTICAL UNIT TOP REMOVAL 1 Remove Cabinet Top Cabinet Front Main Board AV Board and Filter Ass y 2 Remove 8 screws to take the Optical Unit Top off upward Fig 6 Wide...

Page 20: ... 14 16 17 18 Marking Marking Cut Face Cut Face 1 Lens Condenser G 2 Lens Condenser R 3 Prism Beam Splitter PBS 4 Condenser Lens Out 5 Condenser Lens B 6 Relay Lens In 7 Relay Lens Out 8 Integrater Lens In 9 Integrater Lens Out 10 Mirror R 11 Mirror B 12 Optical Filter R G 13 Optical Filter UV Cut 14 Polarized Grass IN R 15 Polarized Grass IN B 16 Polarized Grass IN G 17 Di chroic Mirror G 18 Di ch...

Page 21: ...D panel should be replaced whole of the LCD panels and prism ass y at once After replacing LCD Panel Prism ass y please check the following adjustments Check the Condenser Lens Adjustment and Relay Lens Adjustment following to chapter Optical Adjustment Check the White Balance Adjustment and Common Centre Adjustment following to chapter Electrical Adjustment Check the white uniformity on the scree...

Page 22: ...tment Signal Center Adjustment Reference Adjustment PC Pedestal Adjustment PC Gain Adjustment 480p Pedestal Adjustment 480p Gain Adjustment 480i Gain Adjustment Video Gain Adjustment Common Voltage Adjustment 50 Luminance Adjustment White Balance Adjustment Disassembly Replaced Parts LCD Prism Ass y Condenser Lens Polarized glass R G B Optical Adjustments Electrical Adjustments Main Board Relay Le...

Page 23: ...ojector can not turn on or operate properly for adjustment Before Adjustment Input a 100 of black raster signal R G B CONTRAST ADJUSTMENT 1 Loosen a screw A on the polarized glass mounting base which you intend to adjust 2 Turn the polarized glass mounting base as shown in Fig 1 to obtain the darkest brightness on the screen 3 Tighten the screw A to fix the polarized glass mounting base Repeat ste...

Page 24: ...3 Adjust the adjustment base of integrator lens ass y to make color uniformity in white 2 INTEGRATOR ADJUSTMENT Fig 3 1 Turn the projector on by a state of without FPC cables 2 Project all of lights on the screen 3 Adjust the adjustment base of relay lens ass y to make color uniformity in white 3 RELAY ADJUSTMENT Fig 4 ...

Page 25: ...aced it should be performed the re adjustments following to the Electrical Adjustments The data of lamp replacement monitor timer is stored in the IC1841 Please note that the lamp replace counter is reset when the memory IC IC1841 is replaced Lamp replace counter can not be set to the previous value Caution to memory IC replacement When IC1841 is replaced with new one the CPU writes down the defau...

Page 26: ... Please refer to Service Adjustment Menu Operation for entering to the service mode and adjusting the ser vice data White 100 Black 100 16 steps gray scale pattern 1 Fan Minimum Voltage Adjustment Equipment Digital voltmeter Adjustment Value 3 5 0 05 V DC Enter the Service mode Adjust values of below items by the POINT L or R button Item no Fan Location Test Point 100 FN901 TPFAN1 101 FN902 TPFAN2...

Page 27: ...ed it by the POINT L or R but ton 6 Common Voltage Adjustment Input mode Input 2 RGB Analog Input Signal 1dot computer signal Enter the Service mode Adjust to be minimum flicker for each color by the POINT L or R button Item no Screen 13 Only red color picture 14 Only green color picture 15 Only blue color picture 8 White Balance Adjustment Input Signal 16 step gray scale signal 8 1 Input mode Inp...

Page 28: ... Shading Correction R2 1 0 255 41 V Line Color Shading Correction R3 254 0 255 42 V Line Color Shading Correction G1 2 0 255 43 V Line Color Shading Correction G2 1 0 255 44 V Line Color Shading Correction G3 254 0 255 45 V Line Color Shading Correction B1 2 0 255 46 V Line Color Shading Correction B2 1 0 255 47 V Line Color Shading Correction B3 254 0 255 48 R Reference Voltage H 1016 0 1023 49 R...

Page 29: ...4 40 10 100 131 TempB Error 80 80 80 80 10 100 132 TempC Error 54 54 55 45 10 100 133 TempB A Error 50 50 50 33 10 100 134 TempC A Error 32 32 32 20 10 100 135 TempB Low UP 63 10 100 136 TempB High Up 64 10 100 137 TempB Low Down 41 10 100 138 TempB High Down 42 10 100 139 Manual Fan1 Voltage 100 30 145 Fan Operating Voltage Manual 140 Manual Fan2 Voltage 100 30 145 141 Manual Fan3 Voltage 100 30 ...

Page 30: ...omponent 258 575p Clamp Placement 24 Component 259 575p Clamp Duration 80 Component 260 1080i Clamp Placement 10 Component 261 1080i Clamp Duration 10 Component 262 1080i_50 Clamp Placement 7 Component 263 1080i_50 Clamp Duration 70 Component 264 1035i Clamp Placement 7 Component 265 1035i Clamp Duration 60 Component 266 720p Clamp Placement 7 Component 267 720p Clamp Duration 80 Component Over Sc...

Page 31: ...83 352 Expand Ratio Vertical 60Hz 2 Video and S Video mode only 353 Expand Ratio Horizontal 60Hz 4 Progressive ON 354 Position Horizontal 60Hz 512 355 Position Vertical 60Hz 383 356 Expand Ratio Vertical 50Hz 5 357 Expand Ratio Horizontal 50Hz 4 358 Position Horizontal 50Hz 512 359 Position Vertical 50Hz 383 360 Expand Ratio Vertical 480i 1 For Component 480i mode 361 Expand Ratio Horizontal 480i ...

Page 32: ...to 5 500 Service 16 17 18 Link Flag 0 0 Non Link 1 Link Initial Detail No Name AD9882 Micronas Video Range Note 480i 480i 575i PC DVI HDCP YPbPr YCbCr SCART NTSC PAL 480p 480p HDTV MAIN BOARD K66B K48L K66A K8A TE3566 K8E K66C TPGHS TPGVS IC8201 TE82 TPGCLK TPGPEN TP82B TP82G TP82R TP103 TE101 TPVVS TPVHS IC101 TPVCLK K8G K48K K8B IC2501 K35R TE401 TPV2R TPDCLK IC9401 TPRESET TE301 IC301 TPCOAST K...

Page 33: ...wer Board AV Board Main Board Door Switch Board LED Board Lamp Ballast Unit R C Board Lamp SW Board Sensor Board Inlet Board Filter Board FN901 Exhaust Fan FN902 Intake Fan FN903 Exhaust Fan Thermostat SW SW902 FN905 Intake Fan FN904 Intake Fan ...

Page 34: ... DVI I Video S Video Component V 17 Q5261 K10K K10J K50B K50A Q6221 R Cr Q6211 G Y Q6201 B Cb Q6251 R Cr Q6241 G Y Q6231 B Cb SCART Sync GS 3 H 2 V 5 V 11 H 13 H 5 V 9 H 16 V 28 IC101 Digital Decoder IC8201 A D Converter IC5321 RGB Sync Q5301 2 3 Q5311 Q5312 GS 26 IC5341 YUV Sync IC5361 IC8251 2 5 6 3 V 12 H 2 H 6 V 8 V 11 H 3 R Cr 70 G Y 65 B Cb 59 DVI D V Sync 80 H Sync 79 VS 87 HS 88 IC301 CPU ...

Page 35: ...21 32 21 32 21 32 F601 FUSE SW902 THERMAL SW AC CORD SW601 K6A K6B INLET VA611 L611 L612 FILTER K6C CN101 CN202 CN201 2 K48K 5V LAMP BALLAST K66A FN901 D7802 1 FAN1 3 4 5 1 2 K66B FN902 D7804 1 FAN2 2 K66C FN903 D7807 1 FAN3 2 K66D FN904 D7812 1 FAN4 FAN_ERR D7801 D7803 D7806 D7811 2 K66E FN905 D7814 1 FAN4 D7813 Q7821 D7821 POWER FAIL L FAN ERROR H IC1871 COMPARATOR IC301 SCAN CONVERTOR SYSTEM CO...

Page 36: ... REG S3 3V_PW IC1301 IC1321 IC1801 IC1802 IC1803 IC1811 IC1831 IC1841 IC1861 IC341 IC351 IC361 IC801 IC301 IC8161 IC8201 IC8251 IC8151 IC5361 IC392 REG S2 5V_PW S1 5V_SW REG Q372 T372 REG IC151 IC491 1 8V REG 3 3VA 3 3VDM Q5621 Q5622 5VA R5624 IC5321 1 K28D K8E R C Q5621 Q5622 12V AV L1081 25 26 K10A 5V K50B 5VA K10J K50A 35 36 IC5201 33 14 A2811 R C PRE AMP 1 SENSOR 1 K88A R8831 5VAL K8H 1 K68B 5...

Page 37: ...Varistor VA601 in Inlet Board Temperature Fail Check and clean the air filter See page 6 Check Switch Circuit Lamp Switch Unit SW8803 Lamp Cover Open Door Switch Unit SW8801 Door Closed Check Fail Circuit Refer to page 34 or 35 Secondary Voltage Line S5V 5V 15 5V S12VA Signal Line Fan Error FAN_ERR Fan FN901 FN902 FN903 FN904 FN905 Signal Line Power FAN_SW 5V_SW ON_3 3V Signal Line Lamp Error RXL ...

Page 38: ...nent Video All RGB Analog Component Video 480i 575i All Mode See page 34 for checking signal lines Check Parts arround IC301 IC9401 IC401 IC501 IC1501 IC2501 Signal of Test Point TPV1R TPV1G TPV1B TP35R TP35G TP35B RGB S H signal DC Voltage Line 15 5V Check Parts arround IC101 Video Decoder Check Parts arround IC8201 IC8251 Check Parts arround IC5361 IC5341 IC5321 Check Parts arround IC5201 Signal...

Page 39: ... 39 IC Block Diagrams BA7078AF Sync Separation IC5321 BA9743AFV IC371 ...

Page 40: ... 40 L3E07070K0A Color Shading Correction IC401 TA1370FG Sync Separation IC5341 IC Block Diagrams ...

Page 41: ... Y 2D Scaler RIP Contrast Brightness Peaking Output Formatter ITU R 656 ITU R 601 Memory Control YOUT Cr Cb OUT YCOE FIFO CNTL RGB YCrCb FB RGB YCrCb Analog Component Front End 4XADC Y G Processing Matrix Contrast Saturation Brightness Tint U B U R FB Y Cr Cb FB I2 CBus Sync Clock Generation Clock Gen CL Clock H Sync V Sync AVO 20 25MHz I2 CBus AD9882KST A D IC8201 IC Block Diagrams ...

Page 42: ... 42 AN5870SB PC AV SW IC5201 IC Block Diagrams ...

Page 43: ...talized Polyphenylene Sulfide Film MT PEN FILM Metalized Polyethylenenaphthalate Film CAPACITOR Other CARBON 4 7K J A 1 4W Rated Wattage Performance Symbols A General B Non flammable Z Low noise Other Temperature coefficient Tolerance Symbols A 0 05 B 0 1 C 0 25 D 0 5 F 1 G 2 J 5 K 10 M 20 P 5 15 Z 0 ohm Rated value ohms K 1 000 M 1 000 000 Material CARBON Carbon MT FILM Metal Film OXIDE MT Oxide ...

Page 44: ...7K T146 S 405 002 6706 TR 2SA1179 M6 TB 405 002 6904 TR 2SA1179 M7 TB 405 163 1503 TR 2SA1179N M6 TB 405 163 2708 TR 2SA1179N M7 TB 405 173 9605 TR 2SA1235A1E 405 173 9704 TR 2SA1235A1F Q5311 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 TB 405 015 8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 405 173 9803 TR 2SC3...

Page 45: ...TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 405 173 9803 TR 2SC3928A1R 405 173 9902 TR 2SC3928A1S Q8101 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 TB 405 015 8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 405 173 9803 TR 2SC3928A1R 405 173 9902 TR 2SC3928A1S Q8111 405 045 8705 TR 2SK536 TB...

Page 46: ...V C143 403 155 1609 CERAMIC 33P J 50V C144 403 155 1609 CERAMIC 33P J 50V C146 403 155 1609 CERAMIC 33P J 50V C147 403 281 5205 CERAMIC 0 22U Z 16V C148 403 281 5205 CERAMIC 0 22U Z 16V C149 403 281 5205 CERAMIC 0 22U Z 16V C1501 403 164 0204 CERAMIC 0 1U Z 25V C1502 403 164 0204 CERAMIC 0 1U Z 25V C1507 403 164 0204 CERAMIC 0 1U Z 25V C151 403 281 5205 CERAMIC 0 22U Z 16V C1512 403 164 0204 CERAM...

Page 47: ... 0204 CERAMIC 0 1U Z 25V C378 403 280 0805 ELECT 330U M 6 3V C379 403 169 2807 CERAMIC 330P J 50V C381 403 215 2102 CERAMIC 8200P K 50V C382 403 280 0805 ELECT 330U M 6 3V C384 403 215 2102 CERAMIC 8200P K 50V C386 403 347 5507 POS SOLID 470U M 4V C387 403 164 0204 CERAMIC 0 1U Z 25V C388 403 164 0204 CERAMIC 0 1U Z 25V C391 403 164 0204 CERAMIC 0 1U Z 25V C392 403 175 0606 ELECT 100U M 6 3V C393 ...

Page 48: ... 100U M 6 3V 403 373 7704 ELECT 100U M 6 3V C7218 403 304 1801 ELECT 100U M 6 3V 403 373 7704 ELECT 100U M 6 3V C7219 403 164 0204 CERAMIC 0 1U Z 25V C801 403 378 3107 CERAMIC 47U Z 6 3V C802 403 164 0204 CERAMIC 0 1U Z 25V C8101 403 164 0204 CERAMIC 0 1U Z 25V C8102 403 164 0204 CERAMIC 0 1U Z 25V C8103 403 379 6701 CERAMIC 10U K 16V C8111 403 164 0204 CERAMIC 0 1U Z 25V C8121 403 164 0204 CERAMI...

Page 49: ...16W RB9404 645 037 0663 R NETWORK 22X4 0 063W 645 021 4943 R NETWORK 22X4 1 16W RB9406 645 037 0663 R NETWORK 22X4 0 063W 645 021 4943 R NETWORK 22X4 1 16W RB9407 645 037 0663 R NETWORK 22X4 0 063W 645 021 4943 R NETWORK 22X4 1 16W RB9408 645 037 0663 R NETWORK 22X4 0 063W 645 021 4943 R NETWORK 22X4 1 16W RB9409 645 037 0663 R NETWORK 22X4 0 063W 645 021 4943 R NETWORK 22X4 1 16W RB9411 645 037 0...

Page 50: ...03 MT GLAZE 10K JA 1 16W R1832 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1833 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1834 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1836 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1837 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1838 401 105 7909 MT GLAZE 0 000 ZA 1 16W R1840 401 105 0306 MT GLAZE 10 JA 1 16W R1841 401 105 0306 MT GLAZE 10 JA 1 16W R1842 401 105 0306 MT GLAZE 10 JA 1 1...

Page 51: ...A 1 16W R412 401 105 7909 MT GLAZE 0 000 ZA 1 16W R413 401 105 7909 MT GLAZE 0 000 ZA 1 16W R414 401 105 7909 MT GLAZE 0 000 ZA 1 16W R416 401 105 7909 MT GLAZE 0 000 ZA 1 16W R417 401 105 7909 MT GLAZE 0 000 ZA 1 16W R418 401 105 7909 MT GLAZE 0 000 ZA 1 16W R419 401 105 7909 MT GLAZE 0 000 ZA 1 16W R421 401 105 7909 MT GLAZE 0 000 ZA 1 16W R422 401 105 7909 MT GLAZE 0 000 ZA 1 16W R423 401 105 0...

Page 52: ...100 JA 1 16W R5632 401 234 8105 MT GLAZE 4 7 JA 1W R5633 401 234 8105 MT GLAZE 4 7 JA 1W R5641 401 105 0603 MT GLAZE 10K JA 1 16W R5642 401 105 4106 MT GLAZE 3 3K JA 1 16W R5643 401 105 5301 MT GLAZE 4 7K JA 1 16W R6201 401 105 1402 MT GLAZE 150 JA 1 16W R6203 401 105 5202 MT GLAZE 470 JA 1 16W R6204 401 105 4502 MT GLAZE 390 JA 1 16W R6207 401 105 0603 MT GLAZE 10K JA 1 16W R6211 401 105 1402 MT ...

Page 53: ...1 105 0306 MT GLAZE 10 JA 1 16W R8812 401 105 0603 MT GLAZE 10K JA 1 16W R8813 401 105 7909 MT GLAZE 0 000 ZA 1 16W R8819 401 260 4102 MT GLAZE 75 JA 1 3W R8820 401 260 4102 MT GLAZE 75 JA 1 3W R8851 401 105 0306 MT GLAZE 10 JA 1 16W R8852 401 105 7909 MT GLAZE 0 000 ZA 1 16W R8853 401 105 0405 MT GLAZE 100 JA 1 16W R8854 401 105 0504 MT GLAZE 1K JA 1 16W R8855 401 105 5400 MT GLAZE 47K JA 1 16W R...

Page 54: ...ZE 10 JA 1 16W R8823 401 105 0603 MT GLAZE 10K JA 1 16W R8827 401 105 7909 MT GLAZE 0 000 ZA 1 16W R8831 401 105 0405 MT GLAZE 100 JA 1 16W 610 307 8939 ASSY PWB AV M4KA 1AA0B10C4790A TRANSISTOR Q1051 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 405 015 8704 TR 2SC2812 L6 TB 405 015 8902 TR 2SC2812 L7 TB 405 163 1602 TR 2SC2812N L6 TB0 405 163 1701 TR 2SC2812N L7 TB0 405 173 980...

Page 55: ...215 2201 CERAMIC 0 01U K 50V C5211 403 323 1301 CERAMIC 0 47U Z 10V C5216 403 207 0307 CERAMIC 1U Z 16V C5217 403 229 3508 ELECT 100U M 16V C5218 403 207 0307 CERAMIC 1U Z 16V C5219 403 207 0307 CERAMIC 1U Z 16V C5221 403 283 6309 CERAMIC 1U Z 10V C5222 403 283 6309 CERAMIC 1U Z 10V C5223 403 304 1801 ELECT 100U M 6 3V C5231 403 304 1801 ELECT 100U M 6 3V C5232 403 364 5801 CERAMIC 1U K 10V C5233 ...

Page 56: ...RBER D1007 645 055 3202 SURGE ABSORBER D1008 645 055 3202 SURGE ABSORBER D1031 407 209 4509 ZD UDZS TE 176 8B D1032 407 209 4509 ZD UDZS TE 176 8B D1033 407 209 4509 ZD UDZS TE 176 8B D1034 407 209 4509 ZD UDZS TE 176 8B D1036 407 209 4509 ZD UDZS TE 176 8B D1037 407 209 4509 ZD UDZS TE 176 8B D1061 407 221 7106 ZENER DIODE UDZS TE 1712B D2041 407 209 1201 ZD UDZS TE 176 2B MISCELLANEOUS K10A 645 ...

Page 57: ...C RESISTOR R8851 401 105 7909 MT GLAZE 0 000 ZA 1 16W MISCELLANEOUS SW8801 645 056 0750 SWITCH MICRO 1P 2T 610 307 8960 ASSY PWB LAMP SW M4KA 1AA0B10C4790D MISCELLANEOUS SW8803 645 063 5175 SWITCH PUSH 2P 2TX3 610 308 8013 ASSY PWB INLET M4KA 1AA0B10C4800A MISCELLANEOUS F601 423 022 2102 FUSE 250V 4A K601 645 055 6647 SOCKET INLET AC 3P SW601 645 055 6661 SWITCH POWER 2P 2TX2 610 308 8020 ASSY PWB...

Page 58: ...ptical Parts List Accessories 58 1 1 a 16 16 3 7 9 8 34 33 32 52 53 42 54 54 51 24 19 17 47 41 41 11 12 23 22 50 29 31 30 49 21 20 27 28 49 26 25 4 43 42 42 42 15 18 5 10 6 14 13 42 42 40 40 46 46 46 46 42 2 1 b 71 ...

Page 59: ... 59 Mechanical Optical Parts List Accessories 76 R 77 B 78 G 62 a R 62 b B 62 c G 69 45 45 44 68 62 62 d B 62 e R G 44 48 48 45 45 45 ...

Page 60: ...Mechanical Optical Parts List Accessories 60 67 61 63 64 65 66 68 69 70 72 73 73 74 75 77 76 78 79 80 ...

Page 61: ...oard AV Board Main Board Door Switch Board LED Board Lamp Ballast Unit R C Board Lamp SW Board Sensor Board Inlet Board Filter Board FN901 Exhaust Fan FN902 Intake Fan FN903 Exhaust Fan Thermostat SW SW902 FN905 Intake Fan FN904 Intake Fan See Electrical Parts List ...

Page 62: ... 7078 OPTICAL BASE TOP M4KA No 34 610 308 8136 COMPL MOUNTING LNS M4KA SCREWS No 40 411 025 5305 SCR S TPG BIN 3X10 No 41 411 026 8206 SCR S TPG PAN 3X8 No 42 411 001 9006 SCR BIN 3X8 No 43 412 067 5506 SPECIAL SCREW No 44 411 030 5901 SCR BIN 2X4 No 45 411 181 4303 BOLT HEX SCT SW W 2 5X5 No 46 411 025 5206 SCR S TPG BIN 3X10 No 47 411 025 6500 SCR S TPG BIN 3X8 No 48 412 058 5409 SPECIAL SCREW N...

Page 63: ...OWNER S MANUAL ENGLISH 610 309 7923 OWNER S MANUAL M4KA GERMAN 610 309 7930 OWNER S MANUAL M4KA D FRENCH 610 309 7947 OWNER S MANUAL M4KA F ITALIAN 610 309 7954 OWNER S MANUAL M4KA I SPANISH 610 309 7961 OWNER S MANUAL M4KA E RC TRANSMITTER CXPP 645 062 6920 ASSY REMOCON CXPP 610 302 5377 RC BATTERY LID CXKT OTHERS 645 056 0545 CABLE VIDEO Key No Part No Description Key No Part No Description ...

Page 64: ......

Page 65: ... manual original for chassis No M4K Z200 model PLV Z2 File with the service manual No SM5110585 00 Note All the information of part numbers and values indicated on these diagrams are at the beginning of production To improve the performance there may be some differences to the actual set When you order the service parts use service parts code mentioned on the parts list in this service manual ...

Page 66: ...trolytic Mark Tolerance A not specified B 0 1 C 0 25 D 0 5 F 1 G 2 E 2 5 H 3 J 5 K 0 M 20 N 30 P 100 0 Q 30 10 T 50 10 U 75 10 V 20 10 W 100 10 X 40 20 Y 150 10 Z 80 20 Mark Tolerance nH Mark Tolerance C 0 25 G 2 D 0 5 J 5 S 0 3 K 10 A 0 2 L 15 M 20 Coil Reading Capacitor Reading Example 1 2 D J 10K B Example 6 W K 8 2 Example 1 2 C K 1M Resistor Reading Characteristic Z Carbon fuse B Non burnable...

Page 67: ...0N L612 1 2 3 4 J10EM 020N K6B 1 2 275GK 0 22VBC C612 250KK 1000XH C616 1 2DJ 220K R611 J10EG040G K48L 1 1 2 3 4 4 J10EG040G K8803 1 1 2 3 4 4 COM NO NC S10B6470N SW8803 1 2 3 K8803_3 K8803_1 K8803_2 CN102 1 1 2 3 4 4 CN100 1 1 2 3 4 4 1AA91BHBC2604 ZA1000A 1 THERMOSTAT SW AC100 120V AC200 240V K35R J11EA361G 1 30 30 1 30 1 EL901 RED EL902 GREEN EL903 BLUE SET TO OPENAT 100 5 C F G K35G J11EA361G ...

Page 68: ...63 X R2877 1 16GJ 4 7KC R2864 1 16GJ390C R2869 X R2867 X R2879 X R2861 1 16GJ 4 7KC R2891 1 16GJ1KC R2862 X R2871 X R2873 1 16GJ1KC R2866 J10EG040G K8E 1 1 2 3 4 4 J10EZ030G K8F 1 1 2 3 3 J10ES096G K8G 1 1 2 3 4 5 6 7 8 9 9 J10EG040G K48L 1 1 2 3 4 4 J30B1630N K100G 1 FILTER K35R J11EA361G INTAKE FAN FOR POWER K50A K10J K50B K10E J11MD540G J10ML540G J10ML540G J11MD540G K35G J11EA361G K35B J11EA361...

Page 69: ...7 7 8 8 9 10 11 12 13 14 14 K10A_9 Z30B0140G SC1012 1 2 Z30B0140G SC1011 1 2 Z30B0140G SC1009 1 2 Z30B0140G SC1008 1 2 Z30B0140G SC1007 1 2 Z30B0140G SC1006 1 2 Z30B0140G SC1004 1 2 Z30B0140G SC1003 1 2 Z30B0140G SC1002 1 2 Z30B0140G SC1001 1 2 25KZ0 1GQF C1001 C1052 1 8GZ000 1 16GZ0C C1063 1 16GZ0C C1066 Z30B0140G D1006 1 2 Z30B0140G D1007 1 2 Z30B0140G D1008 1 2 S5V 5V 5V 5V X C1007 10KK2 2GMB C...

Page 70: ...C R8114 25KZ 0 1GQFZ C5352 1 16GJ47C R8294 X TP103 1 16GJ 4 7KC R8137 X TPGCLK 1 16GJ100C R5363 1 16GJ 100C R5356 2SK536P Q8111 25KZ0 1 GQFZ C8102 1 16GJ 39C R8222 25KZ 0 1GQFZ C7219 X R127 CJ33 CGQ C146 16TM2 2FD C5342 1 16GJ100C R142 25KZ 0 1GQFZ C8121 X TPVVS 25KZ0 1GQFZ C8224 X R7262 25KZ0 1GQFZ C158 1 16GZ0C R152 X C101 16KK 0 082 GQ C8226 KK8200 GQ C8227 CJ390 CGQ C116 16KK10BB C111 X C138 C...

Page 71: ... T18 174 PORTB4 U18 175 PORTB2 V18 176 PORTC4 V17 177 PORTC1 V16 178 PORTA7 V15 179 DNC V14 180 PORTA0 V13 181 TXD V12 182 IRRCVR0 V11 183 D0 V10 184 D4 V9 185 D7 V8 186 D10 V7 187 D13 V6 188 ROMOE V5 189 CS0 V4 190 A2 V3 191 A3 U3 192 A6 T3 193 A13 R3 194 A19 P3 195 CPUTDO N3 196 VB4 M3 197 VB2 L3 198 VG5 K3 199 VG2 J3 200 VR5 H3 201 VR3 G3 202 VHS F3 203 VVS E3 204 GRE6 D3 205 GND D4 206 GND D5 ...

Page 72: ...46 Y13 47 Y12 48 Y11 49 Y10 50 Y9 51 Y8 52 Y7 53 Y6 54 Y5 55 Y4 56 Y3 57 Y2 58 Y1 59 W1 111 W19 112 PORTB1 W18 113 PORTC6 W17 114 PORTC2 W16 115 PORTA6 W15 116 PORTA4 W14 117 PORTA1 W13 118 BHEN W12 119 IRRCVR1 W11 120 NMI W10 121 D3 W9 122 D6 W8 123 D8 W7 124 D11 W6 125 RAMOE W5 126 ROMWE W4 127 RD W3 128 W2 1 16GZ0C R1866 C1821 X 1 16GZ0C R361 1 16GJ10KC R1386 1 16GZ0C R1838 1 IN 2 NC 3 IN 4 SW ...

Page 73: ... 320 GND 321 GND 322 GND 323 GND 324 GND 401_59 401_116 401_28 J10EZ030G K8F 1 DOORSENS 2 S5V 3 GND AH Q8851 1SS355 D8853 UDZS6 2BG D8852 25KZ0 1GQFZ C8851 UDZS6 2BG D8851 AH Q8852 1SS355 D8854 S5V DOOR_SENS IC1811 8P LAMP_SW IC1891 1P S5V S5V 5VA X C5621 6 3EM100WM 6 3EM100F1 C5623 25KZ0 1GQFZ C5624 25KZ0 1GQFZ C5622 5V_SW IC1801 12P 2SA1203Y Q4601 AH Q4603 X C4606 5V_SW IC1801 12P R_V2 R_V1 X TP...

Page 74: ...Z0C R513 1 16GZ0C R4551 1 16GZ0C R1536 1 16 GZ0C R1532 1 16GJ 7 5KC R4556 X R1546 1 16 GZ0C R1548 1 16 GZ0C R548 1 16GZ0C R1544 1 16GZ0C R4552 1 16GZ0C R1534 1 16 GZ0C R531 1 16GJ100C R1501 1 16GJ10C R1456 X R4534 1 16GJ100C R2519 1 16GZ0C R2549 1 16GZ0C R4541 1 16 GZ0C R1504 1 16GJ100C R1502 1 16GJ100C R521 1 16GZ0C R1541 1 16GZ0C R536 X R2506 1 16GJ22C R1469 1 16GZ0C R514 1 16GJ10C R1451 1 16GJ ...

Page 75: ...72 R1071 R1069 R1068 R1067 R1066 R1065 L2052 L2051 L1081 L1064 K20B 54 53 36 19 D2041 C5236 C5233 C5231 C5218 C5217 C5216 C2041 C1084 C1083 C1066 R5252 R5237 R5233 C5262 L1052 C5222 C1051 Q5261 K10J K10C K10A Q5203 Q1051 IC5201 Q5208 Q1062 K10K K10E K10F K10B IC5241 Q1061 MAIN K50A LED SIDE A READY POWER LAMP GREEN 1AA4B10C3780B A SIDE WARNING TEMP LAMP REPLACE RED RED YELLOW R2873 R2874 R2891 R28...

Page 76: ...1874 R1873 R158 R136 R134 R133 75 50 51 76 D5352 C1872 C126 R127 RB9414 1AA4B10C3770A C101 C143 C144 C1502 C504 R107 R5359 RB1502 SW6802 R8859 R8858 R8857 R8856 R8854 R8853 R8852 R8850 R541 R493 R492 R491 R3501 3 1 36 1 5 4 8 1 D8854 D8853 D8852 D492 D491 C8851 C532 C496 C492 C3506 C3504 C3503 C3501 C2532 C3561 C3563 C3564 C3566 50 75 76 51 36 1 R2532 R2533 R2541 R3561 RB2501 RB2502 RB2503 R2536 R...

Page 77: ... C527 C526 C525 C524 C523 C522 C521 C514 C511 C420 C419 C1534 C537 R1449 R1452 R1456 R1461 R1543 R1544 R9412 R9409 R9407 R9404 R9402 R6801 R129 R124 R123 D6804 D6801 C9414 C9406 C9404 C9402 C151 C122 C121 C119 C117 C116 C114 C113 C112 C108 C105 RB9412 RB9411 RB9409 RB9408 R9424 R9423 R9422 R9421 R2547 R2546 R143 R142 R141 R131 R121 C9413 C9412 C9411 C9409 C9408 C9407 C2534 C157 C153 C142 C141 C139...

Page 78: ... T4AH250V 1AA4B10C3790A LIVE PARTS_SIDE K601 SW601 K6A F601 INLET SIDE A FILTER K6B 1 2 SOLDER_SIDE K601 SW601 K6A F601 INLET SIDE B LAMP SW SIDE A LAMP SW SIDE B A SIDE 1AA4B10C3780D SW8803 1 4 K8803 MAIN K48L B SIDE SW8803 DOOR SW SIDE A DOOR SW SIDE B 1AA4B10C3780C A SIDE R8851 1 3 SW8801 K8801 B SIDE SW8801 MAIN K8F SENSOR SIDE A SENSOR SIDE B side A 1AA4B10C3770C PB1 1 8 5 4 R8823 R8826 C8824...

Page 79: ...A K K K A K A C B E C B E C B E 1 2 3 4 5 6 Index 1 2 N Index Index 1 2 N 2 1 3 IN OUT GND 2 1 4 2 1 3 Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N 2 1 3 1 2 3 2 1 3 RESET GND Vdd 5 3 D G S D G S K Cathode A Anode C Collector B Base E Emitter D Drain G Gate S Source Diode Transistor FET IC E1 C2 E2 C1 B2 B1 Index Diode Transistor FET IC FET ...

Page 80: ...Diagrams Drawings M4K Z200 ...

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