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Sanyo PLC-XL45 Service Manual Download Page 67

  Key No.  Part No. 

Description

  Key No.  Part No. 

Description

KZ6-XL4500

-67-

Electrical Parts List

  C3532 

303 396 9613 

CERAMIC 

1U K 

25V

  C3533 

303 391 5115 

ELECT 

100U M 

16V

   

303 296 9515 

ELECT 

100U M 

16V

  C3534 

303 396 9613 

CERAMIC 

1U K 

25V

  C3535 

303 391 5511 

ELECT 

10U M 

16V

   

303 175 7212 

ELECT 

10U M 

16V

  C3536 

303 396 9613 

CERAMIC 

1U K 

25V

  C3555 

303 341 3918 

POS-SOLID 

100U M 

6.3V

  C3561 

303 396 9613 

CERAMIC 

1U K 

25V

  C3562 

303 396 9613 

CERAMIC 

1U K 

25V

  C3563 

303 391 5115 

ELECT 

100U M 

16V

   

303 296 9515 

ELECT 

100U M 

16V

  C3564 

303 396 9613 

CERAMIC 

1U K 

25V

  C3565 

303 391 5511 

ELECT 

10U M 

16V

   

303 175 7212 

ELECT 

10U M 

16V

  C3566 

303 396 9613 

CERAMIC 

1U K 

25V

  C3571 

303 391 5511 

ELECT 

10U M 

16V

   

303 175 7212 

ELECT 

10U M 

16V

  C3581 

303 394 1312 

ELECT 

100U M 

6.3V

   

303 387 4917 

ELECT 

100U M 

6.3V

  C3801 

303 439 8412 

CERAMIC 

2.2U M 

6.3V

  C3802 

303 439 8412 

CERAMIC 

2.2U M 

6.3V

  C3803 

303 439 8412 

CERAMIC 

2.2U M 

6.3V

  C3804 

303 439 8412 

CERAMIC 

2.2U M 

6.3V

  C3806 

303 454 1412 

CERAMIC 

1U Z 

10V

   

303 442 2018 

CERAMIC 

1U Z 

10V

  C4001 

303 453 8917 

CERAMIC 

0.1U K 

16V

   

303 453 8610 

CERAMIC 

0.1U K 

16V

  C4002 

303 453 8917 

CERAMIC 

0.1U K 

16V

   

303 453 8610 

CERAMIC 

0.1U K 

16V

  C4003 

403 461 3710 

CERAMIC 

0.1U Z 

25V

   

303 454 0514 

CERAMIC 

0.1U Z 

25V

   

303 343 3718 

CERAMIC 

0.1U Z 

25V

  C401 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C4011 

403 461 3710 

CERAMIC 

0.1U Z 

25V

   

303 454 0514 

CERAMIC 

0.1U Z 

25V

   

303 343 3718 

CERAMIC 

0.1U Z 

25V

  C4012 

403 461 3710 

CERAMIC 

0.1U Z 

25V

   

303 454 0514 

CERAMIC 

0.1U Z 

25V

   

303 343 3718 

CERAMIC 

0.1U Z 

25V

  C4013 

403 461 3710 

CERAMIC 

0.1U Z 

25V

   

303 454 0514 

CERAMIC 

0.1U Z 

25V

   

303 343 3718 

CERAMIC 

0.1U Z 

25V

  C402 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C403 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C404 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C4057 

303 449 1212 

POS-SOLID 

47U M 

6.3V

  C406 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C407 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C411 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C412 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C413 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C414 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C416 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C417 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C421 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C422 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C423 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C424 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C426 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C427 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C431 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C432 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C433 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C434 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C436 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C437 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C438 

303 449 1212 

POS-SOLID 

47U M 

6.3V

  C439 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C471 

303 453 8016 

CERAMIC 

1U Z 

6.3V

   

303 454 1313 

CERAMIC 

1U Z 

6.3V

   

303 373 5218 

CERAMIC 

1U Z 

6.3V

  C479 

303 392 1215 

ELECT 

47U M 

6.3V

  C480 

303 449 1212 

POS-SOLID 

47U M 

6.3V

  C4808 

303 378 3110 

CERAMIC 

47U Z 

6.3V

  C481 

303 449 1212 

POS-SOLID 

47U M 

6.3V

  C482 

303 449 1212 

POS-SOLID 

47U M 

6.3V

  C483 

303 449 1212 

POS-SOLID 

47U M 

6.3V

  C4891 

303 453 8917 

CERAMIC 

0.1U K 

16V

   

303 453 8610 

CERAMIC 

0.1U K 

16V

  C4892 

303 453 8917 

CERAMIC 

0.1U K 

16V

   

303 453 8610 

CERAMIC 

0.1U K 

16V

  C5001 

303 453 8917 

CERAMIC 

0.1U K 

16V

   

303 453 8610 

CERAMIC 

0.1U K 

16V

Summary of Contents for PLC-XL45

Page 1: ...odel No PLC XL45 U S A Canada Europe U K Chassis No KZ6 XL4500 NOTE Match the Chassis No on the unit s back cover with the Chassis No in the Service Manual If the Original Version Service Manual Chassis No does not match the unit s addi tional Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing the unit ...

Page 2: ...oints and Locations 27 Service Adjustment Data Table 28 Chassis Block Diagrams 39 Chassis over view 39 System control 40 Power supply protection circuit 41 Fan control circuit 42 Troubleshooting 43 Indicators and Projector Condition 43 No Power 44 No Picture 45 No Sound 46 Control Port Functions 47 System Control I O Port Functions IC301 47 I O Expander Port Functions IC1801 48 IIC Bus DA Converte...

Page 3: ...ore replacing the cabinet cover thoroughly inspect the inside of the cabinet to see that no stray parts or tools have been left inside Before returning any projector to the customer the service personnel must be sure it is completely safe to operate without danger of electric shock SERVICE PERSONNEL WARNING Eye damage may result from directly viewing the light produced by the Lamp used in this equ...

Page 4: ... pin x 1 Audio Input Jacks RCA Type x 2 Computer Input 1 Component InputTerminal Anlaog RGB Mini D sub 15 pin Terminal X 1 Computer Input 2 Monitor OutputTerminal Anlaog RGB Mini D sub 15 pin Terminal X 1 In Out switchable Computer Component Audio Input Jack Mini Jack stereo x 1 Service Port Connector Mini DIN 8 pin x 1 USB Connector USB Series B receptacle x 1 Audio Output Jack Mini Jack stereo x...

Page 5: ...hermal switch SW902 inside of the projector to detect the internal temperature rising abnormally When the internal tem perature reaches near 105 C the thermal switch opens to stop the operation of the power supply circuit The thermal switch cannot be reset itself automatically even if the internal temperature becomes normal Reset the thermal switch fol lowing to the below procedure How to reset th...

Page 6: ...dust from accumulating on the optical elements inside the projector Should the air filters become clogged with dust particles it will reduce cooling fans effectiveness and may result in internal heat build up and ad versely affect the life of the projector Clean the air filters following the steps below 1 Turn off the projector and disconnect the AC power cord from the AC outlet 2 Turn over the pr...

Page 7: ... power cord into an AC outlet again Keep pressing the SELECT button until the POWER indicator lights continuously This is complete the resetting of the security function The PIN code lock and Logo PIN code lock are reset as the initial PIN code at the factory and the Key lock function is disabled Please refer to the owner s manual for further information of the security functions Function Descript...

Page 8: ...ce the lamp cover and tighten the screw 5 Connect the AC cord to the projector and turn on 6 Reset the lamp replacement counter see below explanation Note The projector cannot be turned on with lamp cover removed because when the lamp cover is removed the lamp cover switch is also re leased to switch off the lamp circuit How to reset Lamp Replace Counter 1 Turn the projector on press the MENU butt...

Page 9: ...show the basic procedures therefore unnecessary step may be ignored Caution The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety Screws Expression Type Diameter x Length mm T type M Type M3x8 x5 Cabinet top Side grille FN901 FN902 T3x6 Fig 1 T3x6 R C board T3x6 LED spacer M3x8 x2 ...

Page 10: ... 10 x Main Board Rear Panel Fan FN905 SP901 removal Mechanical Disassembly Main board Rear panel FN905 SP901 M2 5x6 x8 M4x5 T3x8 Fig 2 Grounding lead M2 5x6 x2 ...

Page 11: ...r Line Filte Ballast Board Thermal Sw SW902 Fan FN906 removal Fig 3 Power board Ballast board Isolation sheet Ballast socket Thermal switch SW902 T3x6 x4 T3x6 T3x6 x2 T3x6 T3x6 x4 Line Filter board M3x8 T3x6 Black T3x6 T3x6 T3x6 Black FN906 ...

Page 12: ... 12 Mechanical Disassembly Fig 4 v Optical Unit Fans FN903 FN904 Noise Filter removal Noise filter Optical unit FN904 FN903 T3x8 T3x6 x3 T3x10 x4 T3x6 T3x6 x2 T3x8 x6 T3x12 x2 ...

Page 13: ...res a 2 0mm hex wrench Fig 1 z Projection lens removal x Integrator lens in disassembly Hooks Integrator lens in Integrator Lens In Ass y M3x8 x4 M2 5x5 x2 Fig 2 Projection lens Rugged surface Behind Note on replaceing the Projection Lens When the Projection Lens is replaced with the new one make sure that the fixing tape must be removed as the figuer Fixing tape ...

Page 14: ... 14 Optical Pats Disassembly c Relay lens disassembly Relay lens Relay lens Ass y M2 5x5 x2 M2x3 v Polarized glass in disassembly Polarized glass Polarized glass in Ass y M2 5x5 x1 Fig 3 Fig 4 Film side ...

Page 15: ...left or right of the screen If there is try to remove the shading following to the chapter Optical Adjustment Check the white balance If it needs the adjustment adjust the white balance following to the White Balance Adjustment Gamma Adjustment and Common Centre Adjustment in the chapter Electrical Adjustment Check the white uniformity on the screen If you find the color shading at the some part o...

Page 16: ...CD Prism Ass y you need to take Panel Type Check and Setting on the Electrical Adjustment for the replaced LCD Prism Ass y The gamma characteristics is different between L Type and R Type LCD Prism Ass y How to check the type of LCD Prism Ass y Check the printed number on the flat cable of the G LCD Panel L3P06X 65G00 1 B 1234A1 65G00 L3P06X 66G000 1 B 1234A1 66G00 L Type LCD Prism Ass y R Type LC...

Page 17: ... Optical top cover A Fig 7 n Polarized glass Pre polarized glass removal Polarized Glass G Pre Polarized Glass G Polarized Glass R Mount the polarized glasses as the film attached side comes to the LCD panel side Polarized Glass B M2x2 M2x2 M2x2 Film Blue Red Green Pre Polarized Glass B Film M2x4 ...

Page 18: ... assembling the optical parts in the optical unit the parts must be mounted in the specified location and direction as shown in figure below The arrows in the figure indicate the mount direction of the part for the replacement Check the number on the arrows and mount each part according to its note A The printed part no comes to this side B Rugged surface comes to this side 2 3 4 7 7 10 Locations ...

Page 19: ...tment PC Gain adjustment PC Pedestal adjustment 1080i Gain adjustment 1080i Gain adjustment Video Common center adjustment 50 white adjustment PC White balance adjustment PC 50 white adjustment Video White balance adjustment Video White uniformity adjustment Disassembly Replaced Parts LCD Prism Ass y Integrator Lens OUT Polarized glass R G B Optical Adjustments Electrical Adjustments Main Board Re...

Page 20: ...Polarized glass mounting base Main Board A Contrast adjustment Before taking optical adjustments below remove the Cabinet Top following to the Mechanical Disassembly Adjustments require a 2 0mm hex wrench and a slot screwdriver When you adjust Integrator lens or Relay lens adjustment you need to disconnect FPC cables of LCD panels on the main board Optical adjustment requires a 2 0mm hex wrench an...

Page 21: ...reen as shown in Fig 2 1 loosen 1 screw A and adjust the slot B to make color uniformity in white by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 2 2 loosen 2 screws C and adjust the slots D to make color uniformity in white by using a slot screwdriver 4 Tighten screws A and C to fix the Integrator lens unit Note The relay lens adjustment mus...

Page 22: ...just the adjustment base of relay lens assy to make color unifor mity in white If the shading appears on the left or right of the screen as shown in Fig 3 loosen 1 screw A and adjust the slot B to make color uniformity in white by using a slot screwdriver 4 Tighten the screws A to fix the relay lens unit Relay lens Out adjustment Optical Adjustments ...

Page 23: ...Memory IC Please note that the lamp replace counter will be reset when the memory IC is replaced Lamp replace counter cannot be set to the previous value Caution to memory IC replacement When memory IC is replaced with new one the CPU writes down the default data of the service adjust ments to the replaced IC as the mentioned on the ser vice adjustment table As these data are not the same data as ...

Page 24: ... this adjust ment Output Voltage adjustment This adjustment is not required even if the power board is replaced because this adjustment is carried out before parts shipment WARNING USE UV RADIATION EYE AND SKIN PROTECTION DURING SERVICING 1 Enter the service mode 2 Connect a digital voltmeter to test point TPFANA and chassis ground Select group no 111 item no 94 and change data value to adjust vol...

Page 25: ...Select group no 0 item no 1 and change data value to adjust the pedestal level and black level to be the same level 7 Connect an oscilloscope to test point TP_B1 and chassis ground 8 Select group no 0 item no 2 and change data value to adjust the pedestal level and black level to be the same level Pedestal Lebel Black Lebel b Pedestal adjustment 1080i 1 Receive the 16 step grey scale computer sign...

Page 26: ...ground 4 Select group no 103 item no 0 and adjust the amplitude a to be minimum by changing the Data value a White Level m Gain adjustment Video 1 Receive the 16 step grey scale composite video sig nal with Video Video mode 2 Enter the service mode 3 Connect an oscilloscope to test point TP_G1 and chassis ground 4 Select group no 9 item no 7 and change data value to adjust amplitude a to be 1 6 0 ...

Page 27: ... 27 40 2 0 3 40 40 2 40 40 Electrical Adjustments MAIN BOARD Test Points and Locations ...

Page 28: ...cy to select CPC3 at VCO 1 34 CPC 4 Thresh MAX VCO 1 AD9883 0 Maximum frequency to select CPC4 at VCO 1 35 CPC 5 Thresh MAX VCO 1 AD9883 48 Maximum frequency to select CPC5 at VCO 1 36 CPC 6 Thresh MAX VCO 1 AD9883 65 Maximum frequency to select CPC6 at VCO 1 37 40 CPC 0 Thresh MAX VCO 2 AD9883 0 Maximum frequency to select CPC0 at VCO 2 41 CPC 1 Thresh MAX VCO 2 AD9883 0 Maximum frequency to sele...

Page 29: ...4012 0 59 TSRTCNV uPD64012 1 VIDEO NTSC PAL S VIDEO NTSC PAL YCBCR 480i 575i SCART 480i 575i 60 R_GAIN uPD64012 22 22 22 10 61 G_GAIN uPD64012 22 22 22 17 62 B_GAIN uPD64012 22 22 22 10 63 FLTSEL uPD64012 0 64 PEDIIRS2 uPD64012 0 65 SBCNT2 uPD64012 32 66 CBGAIN uPD64012 32 67 CRGAIN uPD64012 32 68 YGCAUTO uPD64012 0 69 YGCVAL uPD64012 42 45 42 45 45 45 45 45 70 YGCOFF uPD64012 0 71 YGCMVS uPD64012...

Page 30: ...2 535 512 524 472 535 1 1023 PCStandard PCDynamic PCReal PCBlackBoard AVStandard AVDnamic AVCinema AVBlackBoard 1 G SubGain L3E07110 512 524 472 472 512 524 472 472 1 1023 2 B SubGain L3E07110 512 524 472 472 512 524 472 472 1 1023 3 R SubBright L3E07110 0 0 24 16 0 0 24 16 1 1023 4 G SubBright L3E07110 0 0 24 16 0 0 24 16 1 1023 5 B SubBright L3E07110 0 0 24 16 0 0 24 16 1 1023 6 R GammaShift L3E...

Page 31: ...of R and B changes together 67 ReverceB L3E07110 0 0 2047 68 BackCrossR Cent L3E07110 1 0 2047 69 BackCrossR Start L3E07110 128 0 255 70 BackCrossR End L3E07110 128 0 255 71 BackCrossG Cent L3E07110 1 0 2047 When adjusting G the value of R and B changes together 72 BackCrossG Start L3E07110 128 0 255 73 BackCrossG End L3E07110 128 0 255 74 BackCrossB Cent L3E07110 1 0 2047 75 BackCrossB Start L3E0...

Page 32: ...Offset P2 L3E07110 Normal 0 Ceiling 0 0 511 145 R DCOffset P3 L3E07110 Normal 0 Ceiling 0 0 511 146 R DCOffset P4 L3E07110 Normal 0 Ceiling 0 0 511 147 R DCOffset P5 L3E07110 Normal 0 Ceiling 0 0 511 148 R DCOffset P6 L3E07110 Normal 0 Ceiling 0 0 511 149 R DCOffset P7 L3E07110 Normal 0 Ceiling 0 0 511 150 R DCOffset P8 L3E07110 Normal 0 Ceiling 0 0 511 151 R DCOffset P9 L3E07110 Normal 0 Ceiling ...

Page 33: ...arch Switch ms 40 Memory viewer please wait display disable PW186 0 0 1 0 disable 1 Enable Prohibit a part of Memory Viewer function Group 101 OPTION Signal Processing 2 3 Frame Lock SW PW186 0 0 Not V Sync 1 V Sync 5 Non Brand PW186 0 0 Normal1 Non Brand 6 Monitor Error Count PW186 5 Threshold value of Monitor error count 7 CABLE SW PW186 0 Cable switch Group 103 PW186 Image Control PC COMPONENT ...

Page 34: ...P_C_MONI 10 Lamp Mode 1 0 2 Normal Auto Eco 11 Fan Ctrl Mode 0 0 1 Normal Ceiling Switching 12 FAN_SW 0 0 3 0 Auto 1 Max 2 Min 3 Manual Auto Max Min ManualSwitching 13 Hi Land SW 0 0 5 0 Normal mode 1 Highland mode 2 4 Highland mode 1 3 5 Fixed 14 Safety FAN Control Fix SW 0 For Safety Test FAN Control 0 Normal 1 Normal Min 2 Normal Max 3 Eco Min 4 Eco Max Not Memo rized 1 4 Temp Error at 100ºC 15...

Page 35: ...FAN1 Control Min at Ceiling Nromal 0 0V 255 25 5V 79 CLNOR_VALU_FAN1_MAX 135 0 255 FAN1 Control Max at Ceiling Normal 80 CLNOR_VALU_FAN2_MIN 80 0 255 FAN2 Control Min at Ceiling Normal 81 CLNOR_VALU_FAN2_MAX 130 0 255 FAN2 Control Max at Ceiling Normal 82 CLECO_TEMP_FAN1_MIN 47 0 255 FAN1 Control start temp at Ceiling Eco 83 CLECO_TEMP_FAN1_MAX 50 0 255 FAN1 Control end temp at Ceiling Eco 84 CLEC...

Page 36: ...NUV2 4 Noise Gain Level PW186 90 0 1023 NSFILTERY NSFILTERUV Group 313 Noise Reduction L2 0 Noise Pixel Range PW186 1 0 3 NSRANGEY NSRANGEUV 1 Noise Region 0 PW186 12 0 1023 NSREGIONY0 NSREGIONUV0 2 Noise Region 1 PW186 24 0 1023 NSREGIONY1 NSREGIONUV1 3 Noise Region 2 PW186 40 0 1023 NSREGIONY2 NSREGIONUV2 4 Noise Gain Level PW186 110 0 1023 NSFILTERY NSFILTERUV Group 320 2 2 Pull Down 0 22Film M...

Page 37: ...ation Group 530 OverScan HDTV 1035i 0 Total Dots HTOTAL AD9883 2200 AD9883 PLL Div 1 Disp Dots HRES PW186 1876 Horizontal Resolution 2 Horz Back Porch HPOS PW186 248 Horizontal Back Porch 3 Vert Back Porch VPOS PW186 92 Vertical Back Porch 4 Disp Line VRES PW186 1012 Vertical Resolution 5 Clamp Pos AD9883 50 AD9883 Clamp Placement 6 Clamp Width AD9883 31 AD9883 Clamp Duration Group 532 OverScan HD...

Page 38: ...9883 2200 AD9883 PLL Div 1 Disp Dots HRES PW186 1874 Horizontal Resolution 2 Horz Back Porch HPOS PW186 250 Horizontal Back Porch 3 Vert Back Porch VPOS PW186 92 Vertical Back Porch 4 Disp Line VRES PW186 1012 Vertical Resolution 5 Clamp Pos AD9883 48 AD9883 Clamp Placement 6 Clamp Width AD9883 31 AD9883 Clamp Duration Group 552 OverScan RGB 1080i 50Hz 0 Total Dots HTOTAL AD9883 2640 AD9883 PLL Di...

Page 39: ...24 0 054 54054 2 6 2 50 80 2 4 0 5 42 7 5 540 4 54054 42 0 24 53 2 3 2 6 3 6 6 5 2 3 63 2 2 656 69 53 0 0 37 0 0 37 48 28 48 28 2 22 62 R B 9 3 9 6IDEO 3 6 3 663 6 30 30 2 2 2 2 2 6 2 6 40 40 40 2 6IDEO 9 9 R B 2 2 6 3 63 3 63 23 2 6 2 30 6 24 2 3 37 3 37 3 37 Chassis over view Chassis Block Diagrams ...

Page 40: ...H Mute On H Power On H Power On H Power On L Power On H Monitor Out H L R VOLUME 8 50 51 98 PWR_LED PWM_120HZ PWM_120HZ FAN_ERR LAMPREP_LED ON_3 3V ON_15V 78 71 99 80 157 FAN_K8N CABLE_SW WARNING_LED ON_5VA 225 53 100 284 POWER_FAIL P_FAIL FAN_SW1 FAN_K8N FAN_SW1 LAMPDC_ON DC_ON READY_LED 328 269 73 72 48 CHO_TXD CHO_RXD CHO_TXD CHO_RXD MUTE MONITT_OUT KEY1 66 140 144 139 138 KEY2 58 KEY3 IRRCVR0 ...

Page 41: ... H LAMP_DET Power On L LAMP_SW Power On L P Fail L PC643 IC631 POWER OSC STR Z2156 Feedback S6V 15 5V S 5V DC_ON ON_15V LAMPDC_ON IC4891 NAND S6V S15 5V 15 5V S 5V 1 2 3 5 7 8 9 11 IC8811 TEMP SENSOR3 LM76CHMX LAMP PANEL OUTSIDE IC8821 TEMP SENSOR2 LM76CHMX IC8831 TEMP SENSOR1 LM76CHMX 140 2 13 66 328 80 157 ON_5VA 284 DC_ON LAMPDC_ON 72 73 71 158 285 SCL0_5 SDA0_5 IC9882 INVERTER SW901 12V 9V S15...

Page 42: ...861 Q7862 Q7864 Q7861 Q7801 POWER_FAIL FAN_SW1 D3613 D3614 D3626 IC8821 TEMP SENSOR2 LM76CH 2 1 IC8811 TEMP SENSOR3 LM76CH IC8831 TEMP SENSOR1 LM76CH MAIN BOARD IC301 SYSTEM CONTROL FAN_CON_B FAN_CON_A Power On H IC3571 D A M62334 IC4891 NAND 2 1 2 4 1 7 7 328 269 158 285 134 SCL0 SDA0 SCL0_5 SDA0_5 IC1571 Power Error On P_Fail H SIGNAL MODE POWER ON STAND BY H L NORMAL ERROR H L FAN_SW1 P_FAIL P_...

Page 43: ...nnot be turned on until cool ing is completed Q The projector is ready to be turned on with the POWER ON OFF button Q The projector is operating normally Q The projector is in the Power management mode Q The temperature inside the projector is abnormally high The pro jector cannot be turned on When the projector is cooled down enough and the temperature returns to normal the POWER indi cator emits...

Page 44: ... SYSTEM CONTROL when the abnormality occurred inside the projector and then the IC301 sends the shut down signals DC_ON and LAMPDC_ON to the power supply circuit to stop its operation and signal BALAST_AC to the lamp ballast board via IC4891 and SW901 lamp cover switch to stop opera tion of the lamp circuit An abnormality occurs on the secondary power supply Check power supplies 15 5V S15 5V S6V S...

Page 45: ...s output from pin 139 of IC301 System Control and applied to pins 1 and 7 of IC4071 Sync SW and pins 3 6 16 of IC 4001 Monitor Out H Check PC AV source selecting stage and processing stage Check IC5201 PC1 PC2_SW and IC8201 A D Conversion and peripheral circuit No picture with all of computer input sources Yes Yes Yes No No No No Check following steps Check AV source selecting and decoding stage S...

Page 46: ...Check audio output circuit Check speaker connection of the terminals K8F Yes No Check following steps Check IC5031 and peripheral circuit Check the Mute signal at pin 1 of IC5031 The Mute signal is output from pin 144 of IC 301 System Control Mute On H at pin 144 of IC301 L at pin1 of IC5031 Check if the audio sig nal is observed at pins 5 and 8 of IC5031 Yes No ...

Page 47: ... V6 ADC2 KEY3 Key Input I 326 V7 XO XO O 316 V17 DCLK DCLK Clock Output O 315 V18 DHS DHS H Sync Output O 258 V19 DVS DVS V Sync Output O 144 W2 IN1R5 MUTE Audio Mute Output Mute On H O 271 W7 XI XI I 269 W9 PORTA6 FAN_SW1 Fan Control Switch Output O 267 W11 I O RESET Reset for I O O 266 W12 PORTB5 SCL2 IIC bus I 265 W13 TXD TXD_PW Serial Control TXD O 66 Y1 TXD1 CHO_TXD Ballast Control TXD O 212 ...

Page 48: ...SB_VBUS I 61 AIN1 Option Switch I 62 AIN2 Option Switch I 63 AIN3 Option Switch I 64 AIN4 Option Switch I 65 AIN5 Option Switch I 66 AIN6 Option Switch I 67 AIN7 Option Switch I 68 AIN8 Option Switch I 76 P35 DDC_SW1 O 77 P36 DDC_SW2 O 79 P39 I O_R C n a I 81 DMINUS USB_D I 82 DPLUS ISB_D I 91 P11 SCLK I 92 P12 SDT I O 98 P16 PC1 PC2_SW L PC1 H PC2 O 99 P17 LAMPREP_LED LAMP REPLACE LDE Drive H On ...

Page 49: ... 49 Waveform CVBS TCV HSYNC signal TGHS VSYNC signal TVGS HSYNC signal TDHS VSYNC signal TDVS R S H signal TP_R1 G S H signal TP_G1 B S H signal TP_B1 ...

Page 50: ...t top and main units following to Mechanical Disassemblies 2 Remove the optical base top following to Optical Unit Disassemblies If the LCD panel needs cleaning remove the LCD panel unit following to LCD panel replacement 3 Clean the optical parts with a soft cloth Clean extremely dirty areas using a cloth moistened with alcohol Caution The surface of the optical components consists of mul tiple d...

Page 51: ...tA GAIN GoUtA BAIN BoUtA MIdSCV SYNC PRoCESSING ANd CLoCK GENERAtIoN HSYNC CoASt CLAMP FILt dtACK HSoUt VSoUt SoGoUt REF REF BYPASS SERIAL REGIStER ANd PoWER MANAGEMENt SCL SdA A0 Ad9883A CLAMP 8 A d CLAMP 8 A d CLAMP 8 A d AN5870 RGB SYNC SW IC5201 ...

Page 52: ... 52 BA7078 Sync Separator IC5301 IC Block Diagrams BA9743 DDC Control IC5651 ...

Page 53: ... 53 IC Block Diagrams L3E01060 LEVEL SHIFT IC2501 IC2531 IC2561 FA5502 P F Control IC621 ...

Page 54: ... 54 IC Block Diagrams L3E06150 D A S H IC501 IC531 IC561 L3E07110 LCD Driver Gamma Correction IC401 ...

Page 55: ... 55 IC Block Diagrams M62334 D A IC3571 NJW1141 Audio Control IC5001 ...

Page 56: ... 56 IC Block Diagrams STR Z2156A Power Switching IC631 uPD64012 Video Decoder IC101 ...

Page 57: ... MT COMPO Metallized Composite STYRENE Styrene TA SOLID Tantalum Oxide Solid Electrolytic AL SOLID Aluminium Solid Electrolytic ELECT Aluminum Foil Electrolytic NP ELECT Non polarised Electrolytic OS SOLID Aluminium Solid with Organic Semiconductive Electrolytic POS SOLID Polymerized Organic Semiconductive DL ELECT Double Layered Electrolytic PPS FILM Polyphenylene Sulfide Film MT PPS FILM Metaliz...

Page 58: ... Thermal Switch FN905 Cooling Fan PBS FN904 Cooling Fan G Line Filter Board Main Board A901 Ballast Board SP901 Speaker R C Board FN902 Cooling Fan Power FN906 Cooling Fan EX FN901 Cooling Fan Main LP900 Lamp Ass y LF901 Noise Filter Power Board FN903 Cooling Fan B OUT OF CIRCUIT BOARD ...

Page 59: ...6 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q661 305 047 9010 TR 2SB1204 S TL 305 047 9119 TR 2SB1204 T TL Q662 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R...

Page 60: ... JA 1 10W R641 301 188 0114 MT GLAZE 18K JA 1 4W R646 301 150 5918 MT GLAZE 10K JA 1 10W R647 301 256 5911 MT GLAZE 2 7K JA 1 10W R648 301 256 3610 MT GLAZE 15K JA 1 10W R651 301 150 6212 MT GLAZE 1K JA 1 10W R652 301 162 2219 MT GLAZE 10 JA 1 10W R653 301 326 1713 MT GLAZE 10K DA 1 10W R654 301 152 3219 MT GLAZE 330 JA 1 10W R655 301 256 7311 MT GLAZE 6 8K JA 1 10W R656 301 256 6215 MT GLAZE 270 ...

Page 61: ...14 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q2031 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 17...

Page 62: ...B 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q5081 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q5203 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T14...

Page 63: ...TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q6841 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q6842 305 014 4512 TR 2SC2412K T146 R 305 014 4611 ...

Page 64: ...IC 0 1U Z 25V 303 454 0514 CERAMIC 0 1U Z 25V 303 343 3718 CERAMIC 0 1U Z 25V C138 303 454 0415 CERAMIC 0 068U K 16V C139 303 454 0415 CERAMIC 0 068U K 16V C140 303 379 6714 CERAMIC 10U K 16V C141 403 461 3710 CERAMIC 0 1U Z 25V 303 454 0514 CERAMIC 0 1U Z 25V 303 343 3718 CERAMIC 0 1U Z 25V C142 403 461 3710 CERAMIC 0 1U Z 25V 303 454 0514 CERAMIC 0 1U Z 25V 303 343 3718 CERAMIC 0 1U Z 25V C143 4...

Page 65: ...IC 0 1U Z 25V 303 454 0514 CERAMIC 0 1U Z 25V 303 343 3718 CERAMIC 0 1U Z 25V C1820 403 461 3710 CERAMIC 0 1U Z 25V 303 454 0514 CERAMIC 0 1U Z 25V 303 343 3718 CERAMIC 0 1U Z 25V C1821 403 461 3710 CERAMIC 0 1U Z 25V 303 454 0514 CERAMIC 0 1U Z 25V 303 343 3718 CERAMIC 0 1U Z 25V C1822 403 461 3710 CERAMIC 0 1U Z 25V 303 454 0514 CERAMIC 0 1U Z 25V 303 343 3718 CERAMIC 0 1U Z 25V C1823 403 461 37...

Page 66: ...C 0 1U Z 25V 303 454 0514 CERAMIC 0 1U Z 25V 303 343 3718 CERAMIC 0 1U Z 25V C3091 403 461 3710 CERAMIC 0 1U Z 25V 303 454 0514 CERAMIC 0 1U Z 25V 303 343 3718 CERAMIC 0 1U Z 25V C311 403 461 3710 CERAMIC 0 1U Z 25V 303 454 0514 CERAMIC 0 1U Z 25V 303 343 3718 CERAMIC 0 1U Z 25V C312 403 461 3710 CERAMIC 0 1U Z 25V 303 454 0514 CERAMIC 0 1U Z 25V 303 343 3718 CERAMIC 0 1U Z 25V C313 403 461 3710 C...

Page 67: ...6 3V 303 454 1313 CERAMIC 1U Z 6 3V 303 373 5218 CERAMIC 1U Z 6 3V C412 303 453 8016 CERAMIC 1U Z 6 3V 303 454 1313 CERAMIC 1U Z 6 3V 303 373 5218 CERAMIC 1U Z 6 3V C413 303 453 8016 CERAMIC 1U Z 6 3V 303 454 1313 CERAMIC 1U Z 6 3V 303 373 5218 CERAMIC 1U Z 6 3V C414 303 453 8016 CERAMIC 1U Z 6 3V 303 454 1313 CERAMIC 1U Z 6 3V 303 373 5218 CERAMIC 1U Z 6 3V C416 303 453 8016 CERAMIC 1U Z 6 3V 303...

Page 68: ... 303 391 5511 ELECT 10U M 16V 303 175 7212 ELECT 10U M 16V C507 303 396 9613 CERAMIC 1U K 25V C508 303 396 9613 CERAMIC 1U K 25V C5081 303 379 6714 CERAMIC 10U K 16V C5083 303 394 1312 ELECT 100U M 6 3V 303 387 4917 ELECT 100U M 6 3V C5084 403 461 3710 CERAMIC 0 1U Z 25V 303 454 0514 CERAMIC 0 1U Z 25V 303 343 3718 CERAMIC 0 1U Z 25V C5086 303 394 1312 ELECT 100U M 6 3V 303 387 4917 ELECT 100U M 6...

Page 69: ...CT 100U M 16V 303 296 9515 ELECT 100U M 16V C5608 303 394 9318 ELECT 220U M 6 3V 303 387 5112 ELECT 220U M 6 3V C5609 303 391 5115 ELECT 100U M 16V 303 296 9515 ELECT 100U M 16V C561 303 453 8016 CERAMIC 1U Z 6 3V 303 454 1313 CERAMIC 1U Z 6 3V 303 373 5218 CERAMIC 1U Z 6 3V C5612 303 398 1813 ELECT 220U M 6 3V 303 224 3417 ELECT 220U M 6 3V C562 303 453 8016 CERAMIC 1U Z 6 3V 303 454 1313 CERAMIC...

Page 70: ...100U M 16V 303 369 3211 ELECT 100U M 16V C7867 403 461 3710 CERAMIC 0 1U Z 25V 303 454 0514 CERAMIC 0 1U Z 25V 303 343 3718 CERAMIC 0 1U Z 25V C7868 303 454 1917 CERAMIC 4700P K 50V C7871 303 381 5316 ELECT 100U M 16V C7872 303 381 5316 ELECT 100U M 16V 303 369 3211 ELECT 100U M 16V C7873 303 381 5316 ELECT 100U M 16V 303 369 3211 ELECT 100U M 16V C7874 303 381 5316 ELECT 100U M 16V 303 369 3211 E...

Page 71: ... 226 1516 MT GLAZE 0 000 ZA 1 16W R1044 301 224 9019 MT GLAZE 10K JA 1 16W R1045 301 226 1516 MT GLAZE 0 000 ZA 1 16W R1046 301 226 1516 MT GLAZE 0 000 ZA 1 16W R1047 301 226 1516 MT GLAZE 0 000 ZA 1 16W R1048 301 224 8814 MT GLAZE 100 JA 1 16W R1049 301 226 1516 MT GLAZE 0 000 ZA 1 16W R1051 301 260 4214 MT GLAZE 82 JA 1 3W R1052 301 263 7420 MT GLAZE 75 JA 1 16W R1053 301 225 7915 MT GLAZE 220 J...

Page 72: ...E 47K JA 1 16W R3011 301 224 8913 MT GLAZE 100K JA 1 16W R3012 301 224 8814 MT GLAZE 100 JA 1 16W R3013 301 225 1418 MT GLAZE 47K JA 1 16W R3051 301 224 8913 MT GLAZE 100K JA 1 16W R3052 301 224 8814 MT GLAZE 100 JA 1 16W R3053 301 224 8913 MT GLAZE 100K JA 1 16W R3054 301 224 8913 MT GLAZE 100K JA 1 16W R3056 301 224 9415 MT GLAZE 1M JA 1 16W R3057 301 224 9910 MT GLAZE 22K JA 1 16W R3061 301 224...

Page 73: ...E 1 2K JA 1 16W R5034 301 224 9316 MT GLAZE 1K JA 1 16W R5036 301 235 1415 MT GLAZE 1 2K JA 1 16W R5037 301 224 9316 MT GLAZE 1K JA 1 16W R5038 301 224 9019 MT GLAZE 10K JA 1 16W R5039 301 229 7218 MT GLAZE 18K JA 1 16W R5041 301 224 9316 MT GLAZE 1K JA 1 16W R5042 301 224 9316 MT GLAZE 1K JA 1 16W R5043 301 276 4710 MT GLAZE 0 000 ZA 1 3W R5044 301 224 9019 MT GLAZE 10K JA 1 16W R5046 301 224 901...

Page 74: ...694 301 235 0012 MT GLAZE 7 5K JA 1 16W R5695 301 259 7823 MT GLAZE 20K JA 1 16W R5697 301 226 1516 MT GLAZE 0 000 ZA 1 16W R5698 301 224 9316 MT GLAZE 1K JA 1 16W R5699 301 287 2029 MT GLAZE 100K FA 1 16W R570 301 294 3115 MT GLAZE 1K FA 1 16W R5701 301 328 3913 MT GLAZE 36K FA 1 16W R5702 301 037 5017 MT GLAZE 0 000 ZA 1 10W R571 301 225 8110 MT GLAZE 10 JA 1 16W R5713 301 224 9316 MT GLAZE 1K J...

Page 75: ...T GLAZE 10 JA 1 16W R9882 301 226 1516 MT GLAZE 0 000 ZA 1 16W RB101 945 034 5051 R NETWORK 22X4 1 32W 945 037 0824 R NETWORK 22X4 1 16W RB102 945 034 5051 R NETWORK 22X4 1 32W 945 037 0824 R NETWORK 22X4 1 16W RB103 945 034 5051 R NETWORK 22X4 1 32W 945 037 0824 R NETWORK 22X4 1 16W RB104 945 034 5051 R NETWORK 22X4 1 32W 945 037 0824 R NETWORK 22X4 1 16W RB2501 945 028 0697 R NETWORK 100X4 1 16W...

Page 76: ...ZENER DIODE 02DZ6 2Y TPH3 307 209 1214 ZD UDZS TE 176 2B D2891 307 223 1115 ZENER DIODE 02DZ6 2Y TPH3 307 209 1214 ZD UDZS TE 176 2B D2892 307 223 1115 ZENER DIODE 02DZ6 2Y TPH3 307 209 1214 ZD UDZS TE 176 2B D3051 307 163 0414 DIODE 1SS352 TPH3 307 149 0810 DIODE 1SS355 TE 17 D3501 307 163 0414 DIODE 1SS352 TPH3 307 149 0810 DIODE 1SS355 TE 17 D3601 307 163 0414 DIODE 1SS352 TPH3 307 149 0810 DIO...

Page 77: ...RGE ABSORBER SC307 945 076 3503 SURGE ABSORBER SC3071 945 076 3503 SURGE ABSORBER SC3072 945 076 3503 SURGE ABSORBER SC3073 945 076 3503 SURGE ABSORBER SC308 945 076 3503 SURGE ABSORBER SC3081 945 076 3503 SURGE ABSORBER SC3082 945 076 3503 SURGE ABSORBER SC309 945 076 3503 SURGE ABSORBER SC3091 945 076 3503 SURGE ABSORBER SC311 945 076 3503 SURGE ABSORBER SC313 945 076 3503 SURGE ABSORBER SC5601 ...

Page 78: ...Key No Part No Description Key No Part No Description KZ6 XL4500 Electrical Parts List 78 UK 945 054 1149 CORD POWER 3 138MK MISCELLANEOUS 610 332 3299 STRAP COMP LK6AC 945 073 4855 CABLE INTERFACE VGA ...

Page 79: ...9 Mechanical Parts List C12 C01 C14 S01 C03 b M02 C13 M10 M07 C06 C07 C01 M14 M13 M12 M06 M03 M05 S01 S01 S01 S01 S02 C11 S02 S01 C09 C08 M04 C3 a C10 M09 M08 C03 M11 C04 C05 M01 S01 S01 C02 Cabinet Parts Location ...

Page 80: ...KZ6 XL4500 80 Mechanical Parts List S03 S05 S03 L07 Relay out L02 Integrator In Optical Parts Location Integrator Lens In S03 Relay Lens Out ...

Page 81: ...KZ6 XL4500 81 Mechanical Parts List S03 L15 Polarized in R L13 Polarized in G L14 Polarized in B S03 S03 L09 Projection Polarized Glass In Projection Lens ...

Page 82: ...KZ6 XL4500 82 Mechanical Parts List L01 Prism LCD panel Ass y L01 d L01 b L01 L01 a S04 S04 Prism LCD Panel Assy L01 e Blue Red Green L01 c S06 ...

Page 83: ...KZ6 XL4500 83 Mechanical Parts List L11 L08 L12 L16 L04 L17 L10 L06 L03 L05 In the Optical Unit L08 ...

Page 84: ...T POWER T PT5EC M12 910 321 7810 OPTICAL BASE BTM MT5A M13 910 321 7896 OPTICAL BASE TOP A MT5A M14 910 321 7780 OPTICAL BASE TOP B MT5A SCREWS S01 411 031 9304 SCR BIN 3X8 S02 411 203 9507 SCR TPG FLT 3X6 S03 411 189 6507 BOLT HEX SCT SW W 2 5X5 S04 312 069 7105 SPECIAL SCREW V S05 411 192 9601 SCR BIN 2X3 S06 312 070 3400 SPECIAL SCREW 3 0X10V OPTICAL PARTS DIRECTORY L01 610 334 8971 ASSY LCD PN...

Page 85: ...KZ6 XL4500 85 Mechanical Parts List ...

Page 86: ... KZ6AC Dec 2007 DC 350 Printed in Japan SANYO Electric Co Ltd ...

Page 87: ...ice manual original for chassis No KZ6 XL4500 model PLC XL45 File with the service manual No SM5110900 00 Note All the information of part numbers and values indicated on these diagrams are at the beginning of production To improve the performance there may be some differences to the actual set When you order the service parts use service parts code mentioned on the parts list in this service manu...

Page 88: ...trolytic Mark Tolerance A not specified B 0 1 C 0 25 D 0 5 F 1 G 2 E 2 5 H 3 J 5 K 10 M 20 N 30 P 100 0 Q 30 10 T 50 10 U 75 10 V 20 10 W 100 10 X 40 20 Y 150 10 Z 80 20 Mark Tolerance nH Mark Tolerance C 0 25 G 2 D 0 5 J 5 S 0 3 K 10 A 0 2 L 15 M 20 Coil Reading Capacitor Reading Example 1 2 D J 10K B Example 6 W K 8 2 Example 1 2 C K 1M Resistor Reading Characteristic Z Carbon fuse B Non burnabl...

Page 89: ... E K A A A K K K A K A C B E C B E C B E 1 3 4 5 6 Index 1 N Index Index 1 N 1 3 IN OUT GND 1 4 1 3 Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N 1 3 1 3 1 3 RESET GND Vdd 5 3 D G S D G S K Cathode A Anode C Collector B Base E Emitter D Drain G Gate S Source Diode Transistor FET IC E1 C E C1 B B1 Index Diode Transistor FET IC FET ...

Page 90: ... components or the circuit board may easily occur Because of this you should use a soldering iron and solder that satisfy the following conditions when carrying out repair work Also soldering work must be done in a short time Soldering iron Use a soldering iron which is 70 W or equivalent and which lets you adjust the tip temperature up to 450 C 842 F It should also have as good temperature recove...

Page 91: ... K6C 1 2 K6R_6 LAMPDC_ON KZ 0 01 GQF C62I 10EM 1000ZV C693 10EM1000GJ RB551V 30G FB694 6 3KK 10MB C661 25KZ 0 1GQF C660 X D630 X R649 1 10GJ 68KC R604 1 10 GJ 47KC R62P 1 10GJ 5 6MC R62R 1GJ68K R61F 1 10GJ 6 8KC R655 1 10GJ 1KC R651 1 10 GJ 10KC R62B 1 10GJ 10KC R661 1 2GF 150K R620 1 10GJ 2 7KC R647 1GJ68K R61E 1 10GJ 30KC R62D 1 10GJ 1KC R635 1 2GF 150K R617 1 10GJ 560C R606 1 2GJ240K R616 1 10G...

Page 92: ...W_10 X PB6 1 2 3 4 5 6 7 8 9 10 SCREW_10 X PB5 1 2 3 4 5 6 7 8 9 10 SCREW_10 X PB9 1 2 3 4 5 6 7 8 9 10 SCREW_10 X PB7 1 2 3 4 5 6 7 8 9 10 SCREW_10 X PB8 1 2 3 4 5 6 7 8 9 10 SCREW_10 X PB10 1 2 3 4 5 6 7 8 9 10 SCREW_10 X PB13 1 2 3 4 5 6 7 8 9 10 SCREW_10 X PB4 1 2 3 4 5 6 7 8 9 10 SCREW_14 X PB11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SCREW_14 X PB12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3 4 5 6 7 8 9 10...

Page 93: ...SDRDQ10 32 SDRDQ4 33 SDRDQ11 34 DVDD1 35 SDRDQ3 36 SDRDQ12 37 SDRDQ2 38 SDRDQ13 39 SDRDQ1 40 SDRDQ14 41 DVDD1 42 SDRDQ0 43 SDRDQ15 44 DVDD3 45 XO 46 XI 47 DGND 48 FCKM 49 FCLK8 50 ROFDIE 51 DVDD1 52 ROY9 53 ROY8 54 ROY7 55 ROY6 56 ROY5 57 ROY4 58 ROY3 59 DGND 60 ROY2 61 ROY1 62 ROY0 63 DVDD1 64 ROCK 65 BCLK8 66 DGND 67 SCL 68 SDA 69 SLA0 70 RSTB 71 RGRED 72 DVDD1 73 HD 74 VD 75 VBLK 76 FILD 77 RDE...

Page 94: ...8 326 V7 327 V6 328 V5 275 V4 214 V3 215 U3 216 T3 217 R3 218 P3 219 N3 220 M3 221 L3 222 K3 223 J3 224 H3 225 G3 226 F3 227 E3 228 D3 229 D4 230 D5 231 D6 232 D7 233 D8 234 D9 235 D10 236 D11 237 D12 238 D13 239 D14 240 D15 241 D16 242 D17 301 E17 342 F17 343 U17 329 U5 276 U4 277 T4 278 R4 279 P4 280 N4 281 M4 282 L4 283 K4 284 J4 285 H4 286 G4 287 F4 288 E4 289 E5 290 E6 291 E7 292 E8 293 E9 29...

Page 95: ...2 314 L12 315 M12 316 M11 317 M10 318 M9 319 L9 320 K9 321 K10 322 K11 323 L11 324 L10 XFRB 3 3V2 1 2V1 DR_2 0 9 SCLK 1 2V1 SCS DVS 1 2V1 DB 0 9 1 2V DR_1 0 9 F_GND F_GND F_GND F_GND F_GND F_GND F_GND X C485 X C484 F_GND F_GND X C486 F_GND F_GND X C461 F_GND X C462 F_GND X C463 6 3KZ1MNF C401 6 3KZ1MNF C402 6 3KZ1MNF C403 6 3KZ1MNF C404 6 3KZ1MNF C406 6 3KZ1MNF C407 6 3KZ1MNF C411 6 3KZ1MNF C416 6...

Page 96: ...10 ADDR0 82 D1IN5 11 DXIN 83 D1IN6 12 DYIN 84 D1IN7 13 ENBY 85 D1IN8 14 AGND 86 D1IN9 15 AGND 87 DGND 16 AGND 88 DGND 17 AGND 89 DGND 18 REF_IN 19 VCC 90 D2IN0 91 D2IN1 20 REF_OUT 92 D2IN2 21 AGND 93 D2IN3 22 LCCOM 94 D2IN4 23 VCC 95 D2IN5 24 PGND 96 D2IN6 25 PGND 97 D2IN7 26 VID12 98 D2IN8 27 PVCC 99 D2IN9 28 VID11 29 PGND 30 VID10 31 PVCC 32 VID9 33 PGND 34 VID8 35 PVCC 36 VID7 37 PGND 38 PGND 3...

Page 97: ...K8Z_2 SW808_1 5642_3 K8F_3 K8F_1 L26B3470G FB4801 L26B3470G FB2891 L26B3470G FB2881 L26B3470G FB2882 L26B3470G FB3627 L26B3470G FB3624 L26B3470G FB3626 L26B3470G FB3623 L26B3470G FB3621 L26B3470G FB3622 Z30B0220G SC5607 1 2 Z30B0220G SC5608 1 2 KEY33 SML 210YTLG D6831 K8A_11 X K8L 1 1 2 3 4 10 5 11 6 12 12 7 8 9 KEY22 K8A_3 SML 210LTMG D6832 K8A_12 KEY11 K8A_9 K8A_10 K8A_2 K8A_6 SML 521MUWG D6833 ...

Page 98: ...A10 SCH_KZ6AC 1 3 4 5 6 7 8 9 10 11 1 13 14 15 16 A B C D E F G H I J K L A B C D E F G H I J K L NO DATA ...

Page 99: ...VR611 C632 R62A R652 D654 C62J C62M R62P C62R C62F R62T C62T D62R R62M C62I R623 R62L R62G C62C R62C C62A R62B C62B Q621 Q622 R62I R62H C62E R62J R62R C631 1 3 K6S R62D R644 1 14 K6R Q644 R650 R649 1LG4B10W0030B A SIDE 1st Reflow B SIDE 2nd Reflow A2951 1 4 K29DD C2953 R2951 C2951 D2951 D2952 R2952 C2952 MAIN K8D B SIDE S S D D G G 1AA4B10C5310A_A PTH612 Q611 PTH611 L611 DB611 D611 C611 L612 C612 ...

Page 100: ... R1001 R5651 R1002 R312 R5652 R506 R507 R5655 FB3621 R2581 R5656 R317 R5657 FB3623 R318 FB3624 R319 RB561 FB3626 RB562 FB3627 RB563 C1804 R510 Q1031 C1805 R511 R320 L561 SW6801 R1011 FB2881 R321 SW6802 R1012 FB2882 R322 SW6803 R323 R5663 SW6804 R5664 R518 R519 R325 SW6806 R326 R5666 R3533 SW6807 R327 SW6808 R328 R329 K8A_1 SW6809 R5281 D6801 C1041 K8A_2 R5282 D6802 K8A_3 R5283 D6803 R137 K8A_4 R52...

Page 101: ...50 R5653 R314 R5654 L7861 R315 R122 R316 FB3622 R5658 C5680 R5271 C1801 T5611 16 9 1 8 IC5651 R5659 C5681 C1802 C5682 C1803 R5274 C5684 R5275 R5081 R5082 C1806 R5083 C1807 C5687 C1808 C1809 R5661 C3555 R5662 R3531 IC5081 L7872 R3532 R3534 C1810 R3535 C5691 C1811 C5692 C1812 C1042 C5693 R3538 R3539 C3561 Q5692 C3562 C3563 Q5693 R330 C3565 C101 R5671 C3566 R5672 SC303 R5673 R5674 SC306 R5676 R5677 R...

Page 102: ...A4B10C5310B_A A SIDE T6 3AH 250V F601 TYPE 21506 3 V A 60 1 C601 C602 2 1 K6A 2 1 K6B F601A F601B L601 SW901 K690 1 3 POWER K6K LF901 B SIDE V A 60 1 C601 C602 1 2 K6A 1 2 K6B F601A F601B L601 SW901 R602 R601 POWER K6C LINE FILTER SIDE B ...

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