Sanyo PLC-WM5500 Service Manual Download Page 24

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Mechanical Disassembly

8-1. Power Box disassembly and Fan (FN901) removal

1. Remove 1 screw-A (M4x8) and 3 screws-B(M3x8) and remove the Ballast

shield top.

2. Remove 2 screws-C (M3x8) to take the Holder. Unhook the 4 hooks-D and

take the Ballast board off.

3. Remove 3 screws-E (T3x28) to take the Fan (FN901) off.

Ballast shield top

Ballast Board

Spacer

Holder

M3x8

M4x8

M3x8

Power board

Power holder

9. Control board and Fans (FN902,FN903,FN904) removal

1. Remove 3 screws-A (T3x8) to take the Lamp fan assy off.

2. Pull the holder on the Control board up to release the hook and remove the

Control board assy upward off.

A A

Lamp fan assy

Control board assy

M3x8

T3x10

T3x22

FN902

FN904

FN903

Spacer

Holder

Spacer

FN901

Spacer

Summary of Contents for PLC-WM5500

Page 1: ...rating label of the projector with the Chassis No in the Service Manual If the Original Version Service Manual Chassis No does not match additional Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing PLC WM5500 PLC WM5500L 1 122 515 00 KK8A 1 122 515 20 KK8AL 1 122 515 04 KK8E 1 122 515 24 KK8EL 1 122 516 00 LK8A 1 122 516 20 LK8AL 1 122 516 0...

Page 2: ...justment Menu Operation 34 Optical Adjustment 35 1 Optical axis adjustment 36 2 Contrast adjustment 40 Electrical Adjustments 41 Circuit Adjustments 41 Test Points and Locations 45 Service Adjustment Data Table 46 Troubleshooting 65 Chassis over view 65 No Power 66 No Power Power supply 67 No Power Power supply 68 No Power Fan control 69 No Power Lamp control 70 Temperature Abnormality 71 No Pictu...

Page 3: ...ore replacing the cabinet cover thoroughly inspect the inside of the cabinet to see that no stray parts or tools have been left inside Before returning any projector to the customer the service personnel must be sure it is completely safe to operate without danger of electric shock Service Personnel Warning Eye damage may result from directly viewing the light produced by the Lamp used in this equ...

Page 4: ...e from 40 to 400 PLC WM5500 Throw Distance 4 5 1 4m 80 1 24 4m PLC WM5500 Projection Lens F1 7 2 3 lens with f 26 9 mm 45 4 mm with motor zoom and focus PLC WM5500 Projection Lamp 330 W NSHA lamp Interface Input 1 HDMI D sub15pin RGB RGB Scart Input 2 BNC Type x 5 G or Video Y B or Pb Cb R or Pr Cr H HV and V Input 3 RCA Type x 3 Video Y Pb Cb Pr Cr Mini DIN 4 pin x 1 S video Analog Out Analog RGB...

Page 5: ...se 1 The fuse is placed on the power board under the main board Remove the cabinet top and exhaust fan assy 2 Remove the fuse from fuse holder on the power board Thermal protector SW902 Thermal protectors SW902 There are the thermal protector SW902 inside of the projector to detect the lamp surrounding temperature rising abnormally When the temperature reaches near 115 C the thermal protector cuts...

Page 6: ...r cannot turn on In this case the LAMP indicator is lighting and other indicators are blink ing The lamp cover switch detects whether the lamp cover is closed securely If lamp cover is opened or not closed completely the drive signal to the lamp cir cuit is cut off After opening the lamp cover for replacing the lamp ass y place the lamp cover correctly otherwise the projector cannot turn on In thi...

Page 7: ... down to pro tect the inside of the projector and the WARNING TEMP indicator is blinking fast and the POWER indicator is blinking When the projec tor has cooled down enough to its normal operating temperature the POWER indicator stops blinking and it can be turned on again by pressing the ON STAND BY button Note The WARNING TEMP indicator continues to blink even after the temperature inside the pr...

Page 8: ...lly shut down to protect the inside of the projector and the LAMP indicator lights on and other indicators blink In this case unplug the AC power cord and plug it and then turn on the projector once again to verify operation If the projector cannot be turned on and these indicators still light ing and blinking it may operate the power failure protection function Check that the filter cartridge is ...

Page 9: ...nditions dust may accumulate on a lens liquid crystal panels or op tical elements inside the projector Such condition may de grade the quality of the projected image When the symptoms above are noticed contact your autho rized dealer or service station for proper cleaning ORDER REPLACEMENT FILTER CARTRIDGE Type No POA FIL 080 Service Parts No 610 346 9034 Connect the AC power cord to the projector...

Page 10: ... display the On Screen Menu Use the Point ed buttons to select Setting and then press the Point 8 or the SELECT button Use the Point ed buttons to select Filter counter and then press the SELECT button Use the Point ed but tons to select Scroll counter Reset and press the SE LECT button Scroll counter Reset appears Select Yes to continue 1 2 Another confirmation dialog box appears select Yes to re...

Page 11: ...osen 3 screws of the lamp and pull out the lamp by using the built in handle Replace the lamp with a new one Make sure that the lamp is properly and fully inserted Close the lamp cover and secure the screw When replacing the lamp because it has stopped illuminating there is a possibility that the lamp maybe broken If replacing the lamp of a projector which has been installed on the ceiling you sho...

Page 12: ... button on the projector or the ON button on the remote control for more than 20 seconds 2 The projector used time and lamp used time will be displayed on the screen briefly as follows Counter Projector 500H Lamp Normal 200H Eco 300H Corresponding value 600H Projector used time How to check Lamp Used Time Maintenance Lamp Total lamp used time If the non standard lamp is used the warning and confir...

Page 13: ...s E on each stopper of the polarized glass ass y and take the polarized glass ass y upward off Fig 5 Fig 6 See chapter Optical Parts Disassembly for further information of the optical parts disassembly 1 4 5 Lamp cover Fig 1 Fig 2 Fig 4 Panel Prism assy Fig 5 Polarized glass assy Shutter assy C Fig 3 Setting the Lamp Cover switch to Service When aligning the optical parts with the lamp cover open ...

Page 14: ...ted to the projector 1 2 Attaching the lens to the projector 3 Red dots CAUTION Do not press the lens release button when at taching the lens Lens Installation Shift the lens to the center position by using the Lens shift function Turn off the projector and unplug the AC power cord While pressing the Lens release button on the top of the cabinet turn the lens counterclockwise until it stops and pu...

Page 15: ...ert the Lens antitheft screw onto the screw hole on the cabinet top and turn it until the lens release button is locked Fig 3 Close the prism cover and tighten the screw B and close the lamp cover and tighten the screw A Check that the lens release button is locked to pro tect the projection lens removing 1 Mounting the Lens antitheft screw 2 Fig 3 Lens Antitheft screw 3 4 Note Be careful not to d...

Page 16: ...p following to Mechanical Disassembly Clean up the LCD panel and polarizing plate by us ing the air spray from the cabinet top opening Caution Use a commercial inert gas air spray designed for cleaning camera and computer equipment Use a resin based nozzle only Be very careful not to damage optical parts with the nozzle tip Never use any kind of cleanser on the unit Also never use abrasive materia...

Page 17: ... an AC outlet again 3 Keep pressing the SELECT button and then press the ON STAND BY button 4 Release the ON STAND BY button first and then release the SELECT button The PIN code lock and Logo PIN code lock will be reset as the initial PIN code at the factory and the Key lock function is disabled Please refer to the owner s manual for further information of the security functions Function Descript...

Page 18: ...edures chart Following steps show the basic procedures therefore unnecessary step may be ignored Caution The parts and screws and the wiring method of the leads and ferrite cores should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety Screws Expression Type Diameter x Length mm T type M Type Mechanical Disassembly 5 Lamp Lamp Cover a...

Page 19: ...and remove the Prism cover by sliding it in the arrow direction Filter cartridge T3x8 T3x8 Cabinet top assy RC front window LED decoration F T RC LED board Prism cover 1 1 Cabinet Top removal 1 Open the filter cover and remove the filter cartridge 2 Remove 12 screws A M3x8 and then take the Cabinet Top Assy upward off A B Lamp cover A A A A A A A A A A A A T3x8 ...

Page 20: ...rd shield top off 3 Remove 2 screws D M3x8 6 hex screws E and 2 screws F M3x8 and then remove the main board 3 A V board and removal 1 Remove 1 screw A M4x8 and pull the A V board assy upward 2 Remove 2 screws B T3x8 to take the Main board shield bottom D D C C C C C C C C Main board Main board shield top B B A Fan FN905 Main board shield bottom A V board AV panel C C A B B B F C C F E ...

Page 21: ...ws E M5x10 to take the Terminal Cover off and remove 1 screw F M4x8 and 1 screw G M3x8 and then pull the Net Joint board assy upward 5 Lamp Lamp Cover and IC Connect board removal 1 Loosen 3 screws A and pull the Lamp assy upward 2 Remove 4 screws B T3x8 to take the Lamp house holder upward off 3 Remove 2 screws C T3x8 to take the ID Connect board A B C D E E F G Shutter assy Lamp cover switch SW9...

Page 22: ... and put it out slowly Projection lens 7 Optical Unit removal 1 Remove 2 screws A T3x8 to take the Lens Cover Top upward off 2 Remove 8 screws B M4x10 and remove the Optical Unit assy and Lens Shift assy 3 Remove the Front Ring Cover by pressing it from back Lens release button A A B B B B B Guides Grooves Lens cover top Optical unit and Lens shift assy B ...

Page 23: ... A A Lens mount Lens shift assy Optical unit assy 8 Power Box and Thermal SW SW902 removal 1 Remove 2 screws A M3x8 2 screws B T3x8 and 1 screw C M4x8 and then remove the Power Box assy 2 Remove 1 screw D T3x8 to take the Trigger Box off 3 Remove 1 screw E T3x8 and pull the SW902 upward off from the groove A A B B C D E Thermal switch SW902 Trigger box Power box assy SW902 ...

Page 24: ...the Fan FN901 off C Ballast shield top C A B B B E E E Ballast Board Spacer D D D D Holder M3x8 M4x8 M3x8 M3x8 Power board Power holder 9 Control board and Fans FN902 FN903 FN904 removal 1 Remove 3 screws A T3x8 to take the Lamp fan assy off 2 Pull the holder on the Control board up to release the hook and remove the Control board assy upward off A A A Lamp fan assy Control board assy M3x8 M3x8 T3...

Page 25: ...ew B T3x8 and unhook 2 hooks and remove the Duct Panel Top 2 Remove 3 screws C T3x8 to take the Duct PBS off 3 Remove 3 screws D T3x12 and 3 screws E T3x8 to take the Duct Fans assy off A Filter box assy T3x8 Filter cover A A A T3x8 T3x8 T3x8 T3x8 x3 T3x8 T3x8 T3x8 x2 Filter motor M901 AMF sensor board Filter switch SW1891 A A C C C D D D A E E Duct PBS Duct panel top Duct fan assy T3x12 T3x12 T3x...

Page 26: ...nd FN911 2 Remove 2 screw B T3x8 to take the Lens Cover Bottom upward 3 Remove 2 screws C T3x8 to take the Speaker box off Remove 2 screws D to remove the speaker 4 Remove 4 screws E T3x8 to remove the Handle cover Security holder A T3x8 A A B C C Lens cover bottom Speaker FN906 FN907 FN911 Handle cover Spacer boss B D D E E E E ...

Page 27: ...Ass y Check the printed marker on the flat cable of the G LCD Panel GR R type LCD Panel Prism Ass y GL L Type LCD Panel Prism Ass y IMPORTANT NOTICE on LCD Panel Prism Ass y Replacement LCD panels used for this model cannot be replaced separately Do not disassemble the LCD Panel Prism Ass y These LCD panels are installed with precision at the factory When replacing the LCD panel should be replaced...

Page 28: ... B Note on handling the polarized glasses Polarized glass in B and G are very sensitive parts Never touch or wipe the both surfaces Grab the edge of the glass by new gloves when handling the polarized glass When removing the dust on the surface use a commercial inert gas air spray to remove them Never use organic solvents Polarized glass in R Polarized glass in G Film attached side comes to this s...

Page 29: ...moval 1 Remove 2 screws A M3x14 and pull the PBS and Integrator lens assy upward Stopper M2 5x6 A A M2 5x6 Integrator lens out Integrator lens in Stopper Stopper PBS Integrator lens out Integrator lens in Cutting corner Rugged surface Rugged surface PBS Top view of PBS and Integrator lens assy ...

Page 30: ...e 2 screws A M2 5x6 and pull the Condenser Lens Assy upward Condenser lens assy Condenser lens Stopper M2x4 M2x4 M2 5x6 A A 5 Optical Parts in the Optical Unit removal 1 Remove 4 screws A T3x10 to take the Optical Unit Top off A A A A Optical unit top Flat surface side ...

Page 31: ... removal 1 Remove 2 screws A M2 5x6 and pull the Mirror B assy upward off 2 Remove 1 screw B M2 5x6 and 1 screw C M2x4 and pull the Relay lens In assy upward off Relay lens In assy A A B C M2 5x6 M2 5x6 M2 5x6 Mirror B Relay lens In Marking behind the mirror Mirror B assy ...

Page 32: ...r R Relay lens In Condenser lens G Dichroic mirror G When mounting or assembling the optical parts in the optical unit the parts must be mounted in the specified location and direction as shown in the figure below Point marker comes this side up Point marker comes this side up Marking behind the mirror Marking behind the mirror Marker ...

Page 33: ...etup according to the optical characteristics of the mounted LCD panels preciously in the factory When replacing the main board you need to read out the those setting data stored in the memory ICs on the previous main board and write down them into the memory ICs on the new main board By this way the projector enables to reproduce the picture which has properly adjusted color shading correc tion g...

Page 34: ...N STAND BY button Service Adjustment Menu Operation Enabling Disabling the Wind Sensor Function When the Main Board is replaced with new one the projector detects the clogged filter and rolls up the filter until it ends because the wind sensor setting value in the memory IC on the new board is not setup correctly To avoid this operation disable the wind sensor function temporarily following to the...

Page 35: ...slot screw drivers 2 Move the projection lens position to center by pressing the LENS button for more than 5 seconds 3 When adjusting optical components adjustments using Standard Zoom Lens is recommended 4 When adjusting the optical axis adjustment and contrast adjustment use the internal test pattern To select the internal test pattern see the item below Do not disconnect the sockets on the main...

Page 36: ...slot B and turn it to move the image horizon tally as shown in Fig 1 1 2 Insert a slot driver into the slot D and turn it to move the image vertically as shown in Fig 1 2 1 Optical axis adjustment Cyan Magenta Magenta Cyan Magenta Cyan Cyan Magenta Cyan Magenta Magenta Cyan Target screen image Fig 1 1 Fig 1 2 White Select the internal test pattern signal All white from the projector s menu Menu Se...

Page 37: ...bottom and left roght of the screen 1 Insert a slot driver into the slot F and turn it to move the image vertically as shown in Fig 1 4 2 Insert a slot driver into the slot H and turn it to move the image horizontally as shown in Fig 1 3 3 Tighten screws E and G to fix the Mirror B unit E F G H Cyan Magenta Magenta Cyan Target screen image Fig 1 3 Fig 1 4 Yellow magenta color offset ...

Page 38: ...he same width 1 Insert a slot driver into the slot K and turn it to move the image horizon tally as shown in Fig 1 5 2 Insert a slot driver into the slot M and turn it to move the image vertically as shown in Fig 1 6 3 Tighten the screws J and L to fix the relay lens R assy Magenta Cyan Magenta Cyan Cyan Magenta Cyan Magenta Magenta Cyan Target screen image Fig 1 5 Fig 1 6 White K M J L Magenta Cy...

Page 39: ... 1 Insert a slot driver into the slot B and turn it to move the image horizon tally as shown in Fig 1 5 2 Insert a slot driver into the slot D and turn it to move the image vertically as shown in Fig 1 6 2 Tighten screws A and C to fix the Condenser lens Target screen image Fig 1 7 Fig 1 8 White Cyan Magenta Magenta Cyan Magenta Cyan Cyan Magenta A B C D ...

Page 40: ...or s menu Menu Setting Test pattern 2 Turn the lever of polarized glass to obtain the darkest brightness and proper black color uniformity on the screen This adjustment should be taken in order of G panel R panel and B panel This adjustment should be taken in the dark room to adjust precisely Lever Polarized glass ...

Page 41: ...rminated WXGA Composite Video signal 1 0Vp p 75W terminated NTSC PAL Component Video signal 0 7Vp p 75W terminated 480i 480p 720p 1080i Picture control mode STANDARD mode unless otherwise noted Lamp control Normal mode unless otherwise noted Note Please refer to Service Adjustment Menu Operation for entering the service mode and adjusting the service data White 100 Black 100 16 steps gray scale pa...

Page 42: ...ges adjustment Equipment Digital voltmeter 1 Enter the service mode 2 Adjust the voltage on each test point by changing the data values of the Group No Group No Fan Test Point Adjustment value 250 0 FN909 TPFN11 4 5 0 1 0Vdc 250 1 FN909 TPFN11 13 8 0 0 1Vdc 250 2 FN906 TPFN6 4 5 0 1 0Vdc 250 3 FN906 TPFN6 13 8 0 0 1Vdc 250 4 FN904 TPFN4 4 5 0 1 0Vdc 250 5 FN904 TPFN4 13 8 0 0 1Vdc 250 6 FN902 TPFN...

Page 43: ...ibration fails take the following manual adjustment instead of auto calibration 1 Manual adjustment PC Input mode Computer mode Input 1 RGB Input signal 16 step gray scale computer signal 1 Enter the Service mode 2 Select Group 200 No 70 and set data value to 0 Select Group 200 No 72 and set data value to 0 3 Select Group 260 No 0 and set data value 0 to 1 4 Adjust the data values listed in the ta...

Page 44: ...dge are securely installed White Balance adjustment Input mode Computer mode Input 1 RGB Input signal 16 step gray scale computer signal 1 Enter the service mode 2 Change data value to obtain the proper white balance Group No Adjustment 103 4 Red color balance 103 6 Blue color balance m Panel Type Check and Setting Before setting you need to check which type of LCD pan el is placed on the projecto...

Page 45: ...5B K8J IC1387 K8K K78C K8L K8M K8N K35G K8P K8R TP561 K35R K8801 K8802 K78A K78F K78G K78H K78J K78K K78L K8S K8H IC401 IC2301 IC301 TPFN1 TPFN6 TPFN11 TPFN2 TPFN3 TPFN5 TPFN4 MAIN BOARD Test Points and Locations F 6 0 1 T601 K6A T652 IC651 K6B K6R VR601 VR601 K6A POWER BOARD ...

Page 46: ...0Hz S Video 60Hz Composite 50Hz S Video 50Hz C Level ADC Saturation 0 1023 405 405 440 440 10 XCXL Parameter XCXL Level 0 4 2 11 Sync Amp Low Minimum sync amplitude threshold for HLOCK 1 to 0 transition 0 9999 1792 12 Sync Amp High Minimum sync amplitude threshold for HLOCK 0 to 1 transition 0 9999 4096 13 Luma Setup Enable 7 5IRE Mode NTSC only 0 1 0 14 Anti Alias Filter Anti Alias Filter 0 7 4 1...

Page 47: ...ness Max 57 Min 0 Dummy WB R G B Max 1023 Min 0 BB R G B Max 1023 Min 0 Fixed Sharpness Up Down Max 37 Min 0 0 1023 534 534 578 492 492 534 534 492 492 534 492 1 Center Brightness 0 1023 512 512 512 512 512 496 496 512 512 496 512 2 Center Color 0 1023 512 512 512 512 512 512 512 512 512 512 512 3 Center Tint 0 180 90 90 90 90 90 90 90 90 90 90 90 5 Fixed Sharpness Down Scaling 0 67 34 34 34 34 34...

Page 48: ... FRINV 0 1 1 19 B FRINV 0 1 0 20 R FRINV 0 1 0 101 CXD3540_TG 0 SCANM 0 3 2 1 FRPM 0 2 2 Common voltage adj 2 SCAN_SEL 0 1 1 3 HP 0 2047 18 4 VP_G 0 255 4 5 SHP_R 0 127 30 6 SHP_G 0 127 30 7 SHP_B 0 127 30 8 FRP_HP 0 2047 51 9 PRG_U 0 1023 51 10 PRG_D 0 1023 102 11 HST_R_PF 0 127 12 12 HST_R_PC 0 127 9 13 DCK1_R_WA 0 127 5 14 DCK1_R_F 0 127 24 15 DCK2_R_WA 0 127 5 16 DCK2_R_F 0 127 24 17 DCK3_R_WA...

Page 49: ...5 8 RLR_DUM_PIX 0 127 4 9 SH_ON 0 1 0 10 SH_GAIN 0 255 127 11 SH_OFST 0 255 0 12 SH_CLIP 0 255 127 103 CXD3540_GAM 0 GAM_ON 0 1 1 1 GAM_R_GAIN 0 1023 512 2 GAM_G_GAIN 0 1023 512 3 GAM_B_GAIN 0 1023 512 4 GAM_R_BRIGHT 0 8191 0 5 GAM_G_BRIGHT 0 8191 0 6 GAM_B_BRIGHT 0 8191 0 104 CXD3540_VXT 0 VXT_DETECT_ON 0 1 1 1 VXT_GSEL 0 3 1 2 VXT_RACLC 0 1 0 3 VXT_GACLC 0 1 0 4 VXT_BACLC 0 1 0 5 VXT_ON 0 1 1 6 ...

Page 50: ...C_B_GP4 0 511 305 22 CSC_B_GP5 0 511 286 23 CSC_B_GP6 0 511 251 24 CSC_B_GP7 0 511 197 25 CSC_B _GP8 0 511 170 106 CXD3540_SHAD 0 SHAD_GSEL 0 3 1 1 SHAD_R_CALC 0 1 1 2 SHAD_G_CALC 0 1 1 3 SHAD_B_CALC 0 1 1 4 SHAD_ON 0 1 1 5 SHAD_R_DAT1 0 255 52 6 SHAD_R_DAT2 0 255 12 7 SHAD_R_DAT3 0 255 21 8 SHAD_G_DAT1 0 255 52 9 SHAD_G_DAT2 0 255 12 10 SHAD_G_DAT3 0 255 21 11 SHAD_B_DAT1 0 255 44 12 SHAD_B_DAT2 ...

Page 51: ... Search Enable 0 Disable 1 Enable 0 1 1 70 ADC Device Select for Analog PC 0 ISL98001 1 PW392 AFE 0 1 0 71 ADC Device Select for Component 0 ISL98001 1 PW392 AFE 0 1 1 72 Component RGB Auto switch 0 Disable 1 Enable if set 1 disable items 70 and 71 0 1 1 80 Destination Language Set at Shipping 0 English 1 Japanese 0 1 0 95 Flicker Mode 1 0 Disable 1 Enable 0 1 0 96 Flicker Mode 2 0 15 8 110 Monito...

Page 52: ...se Output Delay 0 63 0 6 Position Check Time Position Check Time 1 255 50 8 Enable Close Cmd Shutter Close Command 0 Disable 1 Enable 0 1 1 9 Speed Control Shutter Speed 0 255 0 10 Shutter Management Upper Time 180 999 480 240 Flow Calibration 0 Flow Calibration Exe Flow Sensor Offset Calibration Start calibration when the value is set to 1 0 1 0 Wind sensor calibration 1 Flow Calibration Error Lo...

Page 53: ... 0 1023 102 4 Flow Clog Threshold 5 Flow Sensor Clogged Threshold No 5 ADC 0 1023 120 5 Flow Clog Threshold 6 Flow Sensor Clogged Threshold No 6 ADC 0 1023 134 6 Flow Clog Threshold 7 Flow Sensor Clogged Threshold No 7 ADC 0 1023 145 7 Flow Clog Threshold 8 Flow Sensor Clogged Threshold No 8 ADC 0 1023 158 10 Flow Inlet Err Threshold1 Flow Sensor Inlet Err Threshold No 1 ADC 0 1023 102 11 Flow Inl...

Page 54: ...r Clogged 2 Auto Scrolling detecting by specified maximum used time per a sheet 0 255 255 1 Filter 1st Cartridge Scroll Factor 2 0 255 255 2 Filter 1st Cartridge Scroll Factor 3 0 255 255 3 Filter 1st Cartridge Scroll Factor 4 0 255 255 4 Filter 1st Cartridge Scroll Factor 5 0 255 255 5 Filter 1st Cartridge Scroll Factor 6 0 255 255 6 Filter 1st Cartridge Scroll Factor 7 0 255 255 7 Filter 1st Car...

Page 55: ...Temp A Room to judge the Temp Error at Normal 30 100 47 48 46 46 6 Temp B Warning Normal Temp B Lamp to judge the Temp Error at Normal 30 100 71 73 71 71 7 Temp C Warning Normal Temp C Panel to judge the Temp Error at Normal 30 100 65 67 65 64 8 Temp B A Warning Normal Temp B A Filter Clogged to judge the Temp Error at Normal 0 100 100 100 100 100 9 Temp C A Warning Normal Temp C A Filter Clogged ...

Page 56: ...ting 0 Fan1 Initial Volt Fan Start Voltage 0 1V 0 255 45 1 Fan2 Initial Volt 0 255 45 2 Fan3 Initial Volt 0 255 45 3 Fan4 Initial Volt 0 255 45 4 Fan5 Initial Volt 0 255 65 5 Fan6 Initial Volt 0 255 45 6 Fan7 Initial Volt 0 255 55 8 Cooling Time Coolong Time Setting x30 sec 1 30 3 90 15 450 1 15 3 10 Temp Error Cooling Time Cooling Time Setting When the Temp Error occurs x30 sec 1 30 3 90 15 450 1...

Page 57: ...Level Adj Tolerance 1 255 8 262 Auto Calibration CVBS SVIDEO PW392 AFE MDL 10bits 0 Y Image Area Start X Y Image Area H Start 0 1000 20 1 Y Image Area Start Y Y Image Area V Start 0 1000 200 6 Image Area H WIDTH Image Level Acq Width 0 4095 8 7 Image Area V HEIGHT Image Level Acq Height 0 4095 9 8 Y Target Level Y Level Adj target 0 1023 875 11 Gain Tolerance Level Adj Tolerance 1 255 1 12 Image L...

Page 58: ...Porch 0 4095 18 4 Disp Line 0 4095 542 502 Composite SECAM Composite S Video 1 Disp Dots 0 4095 662 2 H Back Porch 0 4095 32 3 V Back Porch 0 4095 18 4 Disp Line 0 4095 542 510 SCART 480i 0 Total Dots 0 4095 858 1 Disp Dots 0 4095 672 2 H Back Porch 0 4095 142 3 V Back Porch 0 4095 42 4 Disp Line 0 4095 458 5 Clamp 0 4095 59 6 Clamp Width 0 4095 20 511 SCART 575i 0 Total Dots 0 4095 864 1 Disp Dot...

Page 59: ...Back Porch 0 4095 58 25 SUB Clamp 0 4095 10 26 SUB Clamp Width 0 4095 31 524 YCbCr 720P 60 0 Total Dots 0 4095 1650 1 Disp Dots 0 4095 1248 2 H Back Porch 0 4095 316 3 V Back Porch 0 4095 34 4 Disp Line 0 4095 700 5 Clamp 0 4095 187 6 Clamp Width 0 4095 20 22 SUB H Back Porch 0 4095 316 23 SUB V Back Porch 0 4095 34 25 SUB Clamp 0 4095 110 26 SUB Clamp Width 0 4095 31 525 YCbCr 720P 50 0 Total Dot...

Page 60: ...4095 1100 1 Disp Dots 0 4095 936 2 H Back Porch 0 4095 127 3 V Back Porch 0 4095 52 4 Disp Line 0 4095 1052 5 Clamp 0 4095 88 6 Clamp Width 0 4095 16 22 SUB H Back Porch 0 4095 104 23 SUB V Back Porch 0 4095 52 25 SUB Clamp 0 4095 18 26 SUB Clamp Width 0 4095 31 530 YCbCr 1080P 50 0 Total Dots 0 4095 1320 1 Disp Dots 0 4095 934 2 H Back Porch 0 4095 128 3 V Back Porch 0 4095 52 4 Disp Line 0 4095 ...

Page 61: ...052 5 Clamp 0 4095 178 6 Clamp Width 0 4095 31 22 SUB H Back Porch 0 4095 233 23 SUB V Back Porch 0 4095 36 25 SUB Clamp 0 4095 80 26 SUB Clamp Width 0 4095 31 540 RGB Video 480i 0 Total Dots 0 4095 1716 1 Disp Dots 0 4095 1346 2 H Back Porch 0 4095 286 3 V Back Porch 0 4095 43 4 Disp Line 0 4095 460 5 Clamp 0 4095 80 6 Clamp Width 0 4095 20 22 SUB H Back Porch 0 4095 294 23 SUB V Back Porch 0 409...

Page 62: ...095 150 26 SUB Clamp Width 0 4095 31 545 RGB Video 720P 50 0 Total Dots 0 4095 2022 1 Disp Dots 0 4095 1248 2 H Back Porch 0 4095 309 3 V Back Porch 0 4095 34 4 Disp Line 0 4095 700 5 Clamp 0 4095 110 6 Clamp Width 0 4095 31 22 SUB H Back Porch 0 4095 306 23 SUB V Back Porch 0 4095 34 25 SUB Clamp 0 4095 150 26 SUB Clamp Width 0 4095 31 546 RGB Video 1080i 60 0 Total Dots 0 4095 2200 1 Disp Dots 0...

Page 63: ...h 0 4095 250 3 V Back Porch 0 4095 58 4 Disp Line 0 4095 1052 5 Clamp 0 4095 80 6 Clamp Width 0 4095 31 22 SUB H Back Porch 0 4095 241 23 SUB V Back Porch 0 4095 54 25 SUB Clamp 0 4095 150 26 SUB Clamp Width 0 4095 31 551 RGB Video 1080P 30 0 Total Dots 0 4095 2200 1 Disp Dots 0 4095 1874 2 H Back Porch 0 4095 275 3 V Back Porch 0 4095 58 4 Disp Line 0 4095 1051 5 Clamp 0 4095 80 6 Clamp Width 0 4...

Page 64: ...orch 0 4095 90 25 SUB Clamp 0 4095 150 26 SUB Clamp Width 0 4095 31 556 RGB Video 1080PSF 25 0 Total Dots Read only 0 4095 2640 1 Disp Dots 0 4095 1874 2 H Back Porch 0 4095 270 3 V Back Porch 0 4095 99 4 Disp Line 0 4095 1008 5 Clamp 0 4095 80 6 Clamp Width 0 4095 31 22 SUB H Back Porch 0 4095 249 23 SUB V Back Porch 0 4095 90 25 SUB Clamp 0 4095 150 26 SUB Clamp Width 0 4095 31 557 RGB Video 108...

Page 65: ... V OUT RC_ALL POWER_SW COMPONENT ANALOG R G B S C S Y USB INPUT3 AUDIO IN1 IN2 OUT IN3 IC5001 AUDIO SELECTOR FOCUS ZOOM FANS M MOTOR CONTROL LENS SHIFT M LEDS PANEL IC886 PRESS SENSOR IC3850 ACCELERA TION 0 180 SENSOR IC1884 ACCELERA TION 1 180 SENSOR LAMP ROOM IC1387 EEPROM D 0 7 A 0 7 RAOUT GAOUT BAOUT IC2301 KEYSTONE PW_DR PW_DB PW_DG IC5231 SELECTOR IC9885 SUB MICON IC5251 ANALOG SW IC5271 ANA...

Page 66: ... projector cannot be turned on Check the follows Check the lamp cover and the lamp cover switch SW901 SW901 open Abnormality Check the signals LAMP_SWIN CHO_TXD CHO_RXD output from IC9885 The POWER and LAMP indicators do not light If the POWER and LAMP indicators are not lighting check the Fuse F601 and Thermal switch SW902 in the primary circuit and SB_5V of standby power supply circuit Fuse open...

Page 67: ... S6V S16V IC5532 D5532 D5531 PF_12V ON_5V 12V IC592 D592 PF_15 5V_GAM ON_15V 15 5V IC5542 D5545 PF_12V_FILTER S3 3V S12V Q6612 D6604 PF_15V_LNS IC_RESET 15V_LNS Q6632 Q6611 D6676 PF_9V_LNS IC_RESET 10VA 9V_LNS Q6621 Q6622 R6677 IC6606 AUDIO I O PANEL S H FILTER LENS SHIFT ZOOM FOCUS IC2251 D2251 PF_3 3V_AD D3 3V_AD IC5860 S1 8VPW IC5852 S2 5V_USB IC5842 S1 8VPWA IC8071 D8071 PF_5VS1 D8072 PF_3 3VS...

Page 68: ... 8VPW IC5852 S2 5V_USB IC5842 S1 8VPWA S3 3VPWA SW_3 3V_KS IC2391 D2385 PF_3 3V_KS 3 3V_KS S3 3VAA_KS S3 3VAB_KS SW_1 8V_KS IC2371 R2380 PF_1 8V_KS S3 3VPW S3 3V_V33PH S3 3VPWA IC5851 Q6692 D8071 D6623 PF_6V_MAIN R5882 R8097 PF_5V_MAIN D1454 PF_3 3V_GAM 6V IC5891 5V S2 6VPW S1 8VSK_KS S1 8VAA_KS S1 8VMPLL_KS S1 3VREF IC1461 3 3VSH 3 3VDDA3 3 3VDE3 1 8V_KS SW_2 5V_KS ON_3 3V SW_2 5VGAM SW_3 3VGAM I...

Page 69: ...C7921 3 4 2 1 FAN_CONT4 7 K78A FN901 POWER TPFN1 PF_FN901 Q7842 IC7821 3 4 2 1 FAN_CONT5 15 K78B FN903 LAMP TPFN3 PF_FN903 Q7843 IC7841 3 4 2 1 FAN_CONT6 14 K78C FN905 EXHAUST TPFN5 K8C PF_FN905 Q7794 IC7861 IC886 PRESS SENS HSPPAR003 3 68 281 4 2 147 211 201 227 226 183 212 1 137 FAN_CONT7 13 PW_SCL0_S5V PW_SDA0_S5V PW_SCL0 PW_SDA0 FAN_DRIVE PRESS_SENS WINDS_SENS Q7702 Q7781 Q7921 Q7821 Q7841 Q78...

Page 70: ..._TXD PW_MASTER_SDI PW_MASTER_SDO PW_MASTER_SCK LAMP_DC_ON IC1853 INVERTER IC9885 SUB MICON LC87F2G COVER SW 1 2 32 154 251 15 14 41 16 1 1 5 1 4 5 1 4 3 1 K8R K6R CJ1 CJ2 K6B LF601 K6A K8K K8B 3 5 8 7 9 POWER ON H POWER ON H MAIN LAMP_SWIN No Power Lamp control Check that the LAMP_SWIN signal is correct Power on High Check that the LAMP_DC_ON signal is correct Power High ...

Page 71: ... protector SW902 is placed near the lamp Thermal protector will operate if the surrounding tem perature reaches 115ºC When the thermal protector becomes open it cuts off the AC line to shut down the projector immediately The sensor s operation is as follows IC886 Pressure sensor for FAN control IC1692 Inside temperature monitor A room IC1816 Inside temperature monitor B lamp IC1814 Inside temperat...

Page 72: ...1 HDMI RECEIVER SII9127 R AV G_IN HS1 VS1 G_PC B_PC R_PC G AV B AV Y_IN_PW VIDEO CR_IN_PW CB_IN_PW R_BNC G_BNC B_BNC INPUT2_HS INPUT2_VS D_SUB15 MONITOR OUT SCART_CV_PW HS AV PW VS AV PW HS2 PW VS2 PW Q1004 Q1345 IC4002 BUFFER OUT_HS OUT_VS 7 8 9 1 2 3 4 5 1 2 3 1 2 3 27 32 36 25 24 36 46 44 42 13 6 3 8 11 5 2 9 12 11 44 19 CG_R 8bit CG_G 8bit CG_B 8bit IN0R 10bit IN0G 10bit IN0B 10bit 33 7 IN0HS ...

Page 73: ...UT L R K21A K10A Q5061 Q5063 Q8810 Q5062 Q5064 IC001 AUDIO OUT LV49152V EP Q1361 Q1363 1 3 K8F IC301 SCAN CONVERTER SYSTEM CONTROL PW392 PW_SCL0 OUT_DET OUT_DET_EX AV_SHUT_DOWN PW_SDA0 PW_SDA0_S5V PW_SCL0_S5V AUDIO PC_R L BNC_R L RCA_R L MUTE_OUT MUTE_SP Q5034 Q036 Mute On H 25 MUTE_OUT Mute On H AV SHUTDOWN H 26 20 6 Q5032 Q5031 4 2 OUT_R L No Sound ...

Page 74: ...5551 IC5552 FILTER M K8P 3 5 2 1 SHUTTER M LENS_UP LENS_DOWN LENS_LEFT LENS_RIGHT 18 1 5 9 5 20 IC6502 UP DOWN DRIVE BA6920 LENS SHIFT UP DOWN M 18 9 179 4 2 19 134 241 340 LENS_CV_EX 67 5 20 IC6521 LEFT RIGHT DRIVE BA6920 LENS SHIFT LEFT RIGHT M 4 2 10 12 FOCUS FOCUS ZOOM ZOOM 3 1 11 13 76 6 5 78 LENS_UD_SW LENS_UD_PWM LENS_LR_PWM LENS_LR_SW F_MOTOR_SW 1 3 13 7 77 7 6 11 11 7 152 39 40 443 LENS P...

Page 75: ...R SII9127 PW_SDA0 PW_SCL0 PW_SDA0_S5V PW_SCL0_S5V DSUB_DDC_SW DSub15 HDMI IC2201 A D ISL98001 IC7801 FAN CONTROL M62393 IC1816 TEMP LAMP MPC9801 K8G K10A K21A IC5201 FPGA PC PJ NET SW XC3S50 IC5231 3CH ANALOG SW THS7327 IC5251 3CH ANALOG SW THS7327 IC5271 3CH ANALOG SW THS7327 IC401 DIGITAL GAMMA CXD3540 PANEL DRIVE S H CIRCUIT IC501 IC531 IC561 GAMMA_SCL3 GAMMA_SDA3 DDC_SDA DDC_SCL IC4801 I O EXP...

Page 76: ...Q2804 Q2801 Q2802 3 1 1 13 10 97 4 2 11 10 13 12 2 12 3 11 5 6 9 8 D 0 7 A 0 7 POWER SHUTTER IC2810 INVERTER 12 7 8 9 13 IC2813 OR W_RC R_RC Q2805 IC4801 I O EXPANDER TE7783 19 18 17 IC9885 SUB MICON LC87F2G08A AU2802 RC Pre Amp REAR 438 147 34 Q5855 148 349 252 387 293 292 251 154 41 144 249 143 29 27 142 26 9 8 11 6 7 3 1 10 LAMP_REP_LED TEMP_LED LAMP_LED POWER_LED LAMP_REP_LED LAMP_LED POWER_LE...

Page 77: ... the Power management mode The projection lamp is being cooled down in the Shutter management mode The projector is in the Shutter management mode Press the ON STAND BY button to turn on the projector The filter is scrolled using the FILTER button on the remote control or the Filter control function in the setting menu When the filter is being scrolled the Filter replacement icon and Please wait m...

Page 78: ...lter The lamp cannot light up The projector is preparing for stand by or the projection lamp is being cooled down The projector cannot be turned on until cooling is completed The lamp cannot light up The lamp has been cooled down enough and the projector is in stand by mode and ready to be turned on with the ON STAND BY button The lamp has been used overtime Replace the lamp imme diately When the ...

Page 79: ...ce the filter cartridge as soon as possible 3Note Fig 2 Fig 3 and Fig 4 icon will not appear when the Display function is set to Off or during Freeze The filter cartridge is not installed in the projector Check the filter compartment to see if the filter cartridge is installed in the projector When the filter cartridge is installed and the indicators continue to light and blink read the column bel...

Page 80: ...PF_S3 3V S3 3V MAIN S3 3V S3 3V on Main 150 PF_15 5V_GAM 15 5V_GAM GAMMA 15 5V 15 5V Gamma on Main 216 PF_5V_PJ PJNET 3 3V PJNET 5V 5V Network Box 237 PF_9V_LNS 9V_LNS LENS 9V 9V Lens Drive 215 PF_15V_LNS 15V_LNS LENS 15V 15V Lens Drive 236 PF_6V_MAIN 6V MAIN 6V 6V on Main 235 PF_12V 12V AUDIO SW 12V 12V Audio SW 234 PF_12V_FILTER 12V FILTER FILTER 12V 12V Filter Motor Drive 232 PF_S 6V_AV S 6V AV...

Page 81: ...3 3V_ADD 3 3V_ADX 3 3V_ADR IC1461 3 3VSH 3 3VDDA3 3 3VDE3 1 8V_KS SW_2 5V_KS ON_3 3V SW_2 5VGAM SW_3 3VGAM IC1441 R1429 PF_1 8V_GAM 1 8VDDI 1 8VDDA1 SW_1 8VGAM IC1391 D2381 PF_2 5V_KS S2 5VAA_KS S2 5VAC_KS S2 5VAB_KS S3 3V0_FRT S3 3V2_FRT S3 3V1_FRT S3 3V_FRT_AUX S3 3V3_FRT 2 5V_KS IC_RESET Q6691 IC6609 PF_S3 3V PF_1 2VS1 S3 3V IC8091 IC5291 S1 2VSI S1 2V_FRT_INT IC8001 IC_RESET R5291 PF_S1 2V_FRT...

Page 82: ...V FN902 13V FN903 13V FN904 13V FN905 13V FN906 7 8 13V FN909 10 11 13V FILTER DET FILTER_COUNT MOTOR TIMEOUT AMF SENSOR SW1891 FILTER SW SHUTTER SW D1811 IC5201 SHUTTER_POS1 POS2 SHUTTER ERROR FPGASW ERROR FN909 FN910 FN911 PF_FN906 FN906 FN907 FN908 PF_FN905 FN905 NETWORK JOINT S6V S5V S3 3V S16V FAN CONTROL VOLTAGES Sensor detection switches ...

Page 83: ... B A temperature error 2200 Sensor C detects abnormal temperature IC1814 PANEL 2201 Sensor C fails measurement IC1814 2202 Sensors C A temperature error Lamp Error 3000 Lamp1 fails on 3001 Lamp1 goes out 3002 Communication Error on Lamp1 System Error 4000 FPGASW CONFIG Shutter Error 5000 SHUTTER ERROR Filter Error 6000 Filter clogged Error Log This projector provides the error history log function...

Page 84: ...nnected to 3 3V power supply line on the Gamma circuit are defective Also the error information may be listed multiple as the below In the above case 2 kinds of causes are considered One is the power failure occurs on the multiple places at the same time other is a power failure affects mul tiple power supply lines even if the failure occurs on the single place In the first case Check if the parts...

Page 85: ... Command Command Function C00 Turn the projector ON C01 Turn the projector OFF immediately OFF C02 Turn the projector OFF C05 Select Input 1 C06 Select Input 2 C07 Select Input 3 C08 Select Network C09 Volume C0A Volume C0B Sound mute ON C0C Sound mute OFF C0D Video mute ON C0E Video mute OFF C0F Screen Normal Size C10 Screen Full Size C1C Menu ON C1D Menu OFF C1E Display Clear C20 Brightness UP C...

Page 86: ... Countdown 20 Cooling down 10 Power Malfunction 28 Cooling down at the temperature anomaly 24 Cooling down at Power Management mode 04 Power Management mode after Cooling down 21 Cooling down after the projector is turned off when the lamps are out 81 Stand by mode after Cooling down when the lamps are out 88 Stand by mode after Cooling down at the temperature anomaly 2C Cooling down when the proj...

Page 87: ...Signal Output KS O H On D28 PW_MASTER_SD0 O D29 SW_3 3V_KS SW_3 3V Drive Signal Output KS O H On E25 SW_3 3VGAM SW_3 3VGAM Drive Signal Output O H On E26 FILTER_LED Filter LED Drive Output O H On E27 SHUTTER_LED Shutter LED Drive Output O H On E28 LAMP_LED LAMP LED Drive Output O H On E29 TEMP_LED WARNING LED Drive Output O H On E30 LAMP_REP_LED LAMP REPLACE LED Drive Output O H On F26 MUTE_SP Sou...

Page 88: ...UART 74 P33 MOUSE_TXD PJNET Mouse O UART 76 P35 LENS_LR_PWM Lens Shift L R Control PWM O L Operating H Stop 77 P36 LENS_UD_PWM Lens Shift U D Control PWM O L Operating H Stop 78 P37 MOTOR_STEP Filter Motor Drive O PWM 81 DMINUS USB_D I O USB 82 DPLUS USB_D I O USB 91 P11 SCLK_FRT SW FPGA Config O 3 Wire 92 P12 SDAT_FRT SW FPGA Config O 3 Wire 94 P14 BOX_SW Network Box Switch I L Detected 97 P15 W_...

Page 89: ... D4 PF_2 5V_KS Power Failure Detection Input 2 5V KS I D15 SHUTTER_SW Shutter Switch Drive O D16 VSOUT Vert Sync Signal Input I E1 PF_1 8V_KS Power Failure Detection Input 1 8V KS I E14 SHUTTER_POSI1 Shutter Position Detect I F1 PF_1 2VS1 Power Failure Detection Input 1 2VS1 I F4 PF_3 3VS1 Power Failure Detection Input 3 3VS1 I F11 PF_FN906 Power Failure Detection and Fan Lock Input FN906 I F12 PF...

Page 90: ... 90 74LVC14 Inverter IC5502 IC Block Diagrams LV49152V Audio Output IC001 ...

Page 91: ... 91 IC Block Diagrams BA6920 Motor Drive Lens Shift Up Down Left Right IC6502 IC6521 BA6287 Motor Drive Focus Zoom Shutter IC5501 IC5521 ...

Page 92: ... 92 IC Block Diagrams BA7078 Sync Separator IC1011 CXA7009 S H IC501 IC531 IC561 ...

Page 93: ... 93 IC Block Diagrams CXD3548 Digital Gamma Correction IC401 Host Control FA5502 P F Control IC601 ...

Page 94: ... 94 IC Block Diagrams ISL98001 A D Converter IC2201 M62393 DAC IC7801 ...

Page 95: ... 95 IC Block Diagrams NJM2671 Motor Controller IC5541 NJW1156 Audio Selector IC5001 ...

Page 96: ... 96 IC Block Diagrams PIC18F67 PIC IC8801 PW392 Scaler IC301 ...

Page 97: ... 97 IC Block Diagrams PW610 Keystone IC2301 STR A6079 Power switching IC603 ...

Page 98: ... 98 IC Block Diagrams TE7783 I O Expander IC4801 STR Z2156 Power switching IC651 ...

Page 99: ... 99 IC Block Diagrams THS7347 3 CH Analog SW IC5231 IC5271 ...

Page 100: ...arts Location Diagrams Cabinet top assembly Cabinet bottom 1 assembly S02 A6870 CONTROL BOARD A6800 F T RC LED BOARD S03 C07 C06 C09 C17 S02 S02 C02 C08 C13 C12 C10 M32 SP901 M24 C19 M05 M04 FN905 C04 1 S03 C04 S11 C16 C03 S05 S04 C11 ...

Page 101: ...t board assembly M19 M25 A8730 ID CONNECT BOARD C05 1 FN909 A1000 MAIN BOARD M10 S02 S01 K11A1 A2 C01 C14 C01 LP900 C05 FN910 FN908 FN907 FN911 A1800 SENSOR A BOARD M20 M18 S02 S02 S02 SW902 M17 SW901 M33 FN904 FN902 FN903 M12 FN906 A3600 NET JOINT BOARD A2000 A V BOARD C15 C18 S02 S02 K14A1 A2 K38A1 A2 ...

Page 102: ...iagrams KK8 WM550000 KK8 WM5500L00 Filter box assembly Power box assembly A1890 FILTER SW BOARD FN901 M26 AA600 POWER BOARD M01 M16 S901 M21 M23 M22 M06 M07 A1880 AMF SENSOR BOARD M901 A901 BALLAST BOARD M29 M30 M28 M27 M31 ...

Page 103: ... 103 Parts Location Diagrams KK8 WM550000 KK8 WM5500L00 A1600 SENSOR C BOARD M02 M35 Projection lens and Optical unit LCD Panel Prism assembly M03 M34 L10 L16 L01L Type L L01R Type R S06 S06 S06 C20 ...

Page 104: ...104 Parts Location Diagrams KK8 WM550000 KK8 WM5500L00 Polarized glasses in assembly PBS and Integrator lens assembly M15 M15 M14 L02 R L02 G L02 B S07 S07 S07 S07 S07 M09 L13 L04 L03 M08 Blue Red Green ...

Page 105: ... 105 Parts Location Diagrams KK8 WM550000 KK8 WM5500L00 Condenser lens assembly Relay lens In assembly S07 S07 S08 S08 S07 L05 L09 S09 S07 S09 S07 M13 S10 S10 S10 S10 ...

Page 106: ... 106 Parts Location Diagrams KK8 WM550000 KK8 WM5500L00 Mirror B assembly S07 S07 S07 L11 M11 ...

Page 107: ...agrams KK8 WM550000 KK8 WM5500L00 In the optical unit L12 L08 L15 L07 L14 L06 CAUTION Part must be placed in specified direction when replacing the optical parts Please see Optical Parts Disassembly for further instructions ...

Page 108: ... 108 Parts Location Diagrams KK8 WM550000 KK8 WM5500L00 Accessories see accessories parts list REMOTE CONTROL MANUALs CD ROMs VGA CABLE S11 ANTI THEFT SCREW AC CORD ...

Page 109: ...RV KA8AL M06 610 346 9164 GEAR MOTOR KA8AL M07 610 346 9171 GEAR FILTER UNIT KA8AL M08 610 346 3063 HOLDER INT PBS BTM KA8AL M09 610 346 3070 HOLDER INT PBS TOP KA8AL M10 610 346 8389 HLD LAMP HOUSE KA8AL M11 610 346 8334 HOLDER MIRROR B KA8AL M12 610 346 8341 HOLDER LMP FAN KA8AL M13 610 346 8365 HOLDER LNS RELAY KA8AL M14 610 346 8396 HOLDER POL IN M15 610 346 8419 HOLDER POL IN F M16 610 349 33...

Page 110: ...ROR B L12 645 101 8120 MIRROR R L13 645 101 8106 PRISM PBS L14 645 101 6027 DICHROIC MIRROR B L15 645 101 8137 DICHROIC MIRROR G L16 645 101 1053 ASSY LENS PROJECTION PLC WM5500 only There are 2 type of LCD Panel Prism Assy Check which type of LCD Panel Prism Assy is used How to check the type see the item Optical Parts Disassembly SERVICE TOOLS 610 343 5596 CD ROM PJ SVC TOOL V420 Key No Part No ...

Page 111: ...allized Composite STYRENE Styrene TA SOLID Tantalum Oxide Solid Electrolytic AL SOLID Aluminium Solid Electrolytic ELECT Aluminum Foil Electrolytic NP ELECT Non polarised Electrolytic OS SOLID Aluminium Solid with Organic Semiconductive Electrolytic POS SOLID Polymerized Organic Semiconductive DL ELECT Double Layered Electrolytic PPS FILM Polyphenylene Sulfide Film MT PPS FILM Metalized Polyphenyl...

Page 112: ...1037AK S T146 305 173 9618 TR 2SA1235A1E 305 173 9717 TR 2SA1235A1F 405 220 3115 TR ISA1235AC1E 405 220 3016 TR ISA1235AC1F Q621 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q622 305 134 5928 TR 2SA1037AK T146 R 305 147 2218 TR 2SA1037...

Page 113: ...513 MT GLAZE 100 JA 1 10W R626 301 152 3219 MT GLAZE 330 JA 1 10W R627 301 265 0914 MT GLAZE 4 7 JA 1 10W R628 301 255 6513 MT GLAZE 100 JA 1 10W R630 301 150 6014 MT GLAZE 0 000 ZA 1 10W R631 301 150 5918 MT GLAZE 10K JA 1 10W R632 301 150 6410 MT GLAZE 4 3K JA 1 10W R633 301 162 3810 MT GLAZE 470K JA 1 10W R634 301 256 5812 MT GLAZE 270K JA 1 10W R635 301 255 6513 MT GLAZE 100 JA 1 10W R636 301 ...

Page 114: ... 229 3532 CORE FB605 910 229 3532 CORE FB609 910 229 3532 CORE Q601C 645 098 1715 CORE FERRITE PC601 307 223 7315 PC TLP421F D4 GB TP4 307 223 8312 PC TLP421F D4 GR TP4 407 265 7813 PC TLP781F D4 GB TP7 PC602 307 223 7315 PC TLP421F D4 GB TP4 307 223 8312 PC TLP421F D4 GR TP4 407 265 7813 PC TLP781F D4 GB TP7 PC603 307 223 7315 PC TLP421F D4 GB TP4 307 223 8312 PC TLP421F D4 GR TP4 407 265 7813 PC...

Page 115: ...R 2SC4617 Q7861 406 021 7804 TR 2SC4617 Q7881 406 021 7804 TR 2SC4617 Q7891 406 021 7804 TR 2SC4617 Q7921 406 021 7804 TR 2SC4617 Q7942 406 021 7804 TR 2SC4617 Q835 406 021 7804 TR 2SC4617 Q836 406 021 7804 TR 2SC4617 Q837 406 021 7804 TR 2SC4617 Q838 406 021 7804 TR 2SC4617 Q842 406 021 7804 TR 2SC4617 Q843 406 021 7804 TR 2SC4617 Q8801 305 211 1918 TR RJU002N06 Q8802 305 211 1918 TR RJU002N06 Q8...

Page 116: ...RAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C030 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C031 303 398 4418 ELECT 10U M 25V 303 184 8217 ELECT 10U M 25V C032 403 455 1616 CERAMIC 10U K 16V 403 478 5813 CERAMIC 10U K 16V C033 303 450 2215 CERAMIC 0 22U K 25V C035 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CE...

Page 117: ...7 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C1328 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C1331 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C1332 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K ...

Page 118: ... K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C1880 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C1883 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C1884 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C201 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0...

Page 119: ...CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C2258 303 450 7012 CERAMIC 47U K 10V C2301 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C2302 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C2303 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C2304 303 276 1911 CERAMIC 22P J 50V C2305 403 456 4616 CERAMIC 27P J 50V 303 309 ...

Page 120: ...CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C2353 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C2354 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C2355 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C2356 303 453 8917 CERAMIC 0 1U K 16V 303 4...

Page 121: ...0P J 50V C2628 303 453 6319 CERAMIC 100P J 50V 303 454 0910 CERAMIC 100P J 50V 303 294 6110 CERAMIC 100P J 50V C2801 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C2802 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C2804 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CE...

Page 122: ...303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C361 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C362 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C363 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C364 403 455 1012 CERAMIC 1U K 10V 30...

Page 123: ...0V C407 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C408 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C409 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C411 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C412 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C413 303 401 2219 ELECT 100U M 6 3V 303 424 0315 ELECT 100U M 6 3V 403 4...

Page 124: ... 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C4812 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C4821 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C4822 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C4823 303 453 8917 C...

Page 125: ...CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C5226 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C5228 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C5229 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C5230 303 453 8917 CERAMIC 0 1U K 16V 303 4...

Page 126: ...1U K 16V C5284 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C5291 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C5292 303 358 3215 CERAMIC 10U K 6 3V 303 370 0018 CERAMIC 10U K 6 3V 303 368 7319 CERAMIC 10U K 6 3V C5293 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C5294 303 381 5316 ELECT 100U M 16V 303 369 3211 ELECT ...

Page 127: ...M 6 3V 403 458 7219 ELECT 100U M 6 3V C5637 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C564 303 396 9613 CERAMIC 1U K 25V 303 397 7618 CERAMIC 1U K 25V 403 478 5912 CERAMIC 1U K 25V C565 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C566 303 376 3112 ELECT 100U M 25V 303 374 7815 ELECT 100UM 25V 303 444 0111 ELECT 100U M 25V C567 3...

Page 128: ... 458 4812 ELECT 220U M 16V C5881 303 401 2219 ELECT 100U M 6 3V 303 424 0315 ELECT 100U M 6 3V 403 458 7219 ELECT 100U M 6 3V C5882 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C5883 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C5884 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V ...

Page 129: ...MIC 0 1U K 16V C7701 303 396 9613 CERAMIC 1U K 25V 303 397 7618 CERAMIC 1U K 25V 403 478 5912 CERAMIC 1U K 25V C7703 403 467 0911 CERAMIC 0 1U K 25V C7704 403 467 0911 CERAMIC 0 1U K 25V C7706 403 467 0911 CERAMIC 0 1U K 25V C7707 303 381 5613 ELECT 220U M 16V 303 423 8916 ELECT 220U M 16V 403 458 4812 ELECT 220U M 16V C7709 303 336 3510 CERAMIC 0 47U K 16V C7711 403 455 1012 CERAMIC 1U K 10V 303 ...

Page 130: ...IC 0 1U K 16V C7822 303 398 5415 ELECT 47U M 25V 303 387 7314 ELECT 47U M 25V C7823 303 454 0613 CERAMIC 10000P K 50V 303 441 9810 CERAMIC 0 01U K 50V C7824 303 454 0613 CERAMIC 10000P K 50V 303 441 9810 CERAMIC 0 01U K 50V C7825 303 381 5316 ELECT 100U M 16V 303 369 3211 ELECT 100U M 16V 403 458 7615 ELECT 100U M 16V C7831 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 34...

Page 131: ...ERAMIC 10U K 6 3V 303 368 7319 CERAMIC 10U K 6 3V C8009 303 358 3215 CERAMIC 10U K 6 3V 303 370 0018 CERAMIC 10U K 6 3V 303 368 7319 CERAMIC 10U K 6 3V C801 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C8011 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C8012 303 358 3215 CERAMIC 10U K 6 3V 303 370...

Page 132: ... 16V C8234 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C8236 303 424 7017 CERAMIC 0 047U K 25V C8237 303 424 7017 CERAMIC 0 047U K 25V C8239 303 424 7017 CERAMIC 0 047U K 25V C8241 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C8243 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 3...

Page 133: ...ERAMIC 10000P K 50V 303 441 9810 CERAMIC 0 01U K 50V C9875 303 453 7217 CERAMIC 47P J 50V 303 454 1610 CERAMIC 47P J 50V 303 305 8812 CERAMIC 47P J 50V C9878 303 324 6417 CERAMIC 0 022U K 16V C9883 303 398 4111 ELECT 47U M 16V 303 387 6515 ELECT 47U M 16V C9884 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C9885 303 453 8917 CERAMIC 0 1U K 16V 303 ...

Page 134: ...1K FA 1 16W R1394 301 255 9019 MT GLAZE 82 JA 1 10W R1395 301 294 3115 MT GLAZE 1K FA 1 16W R1398 301 224 9019 MT GLAZE 10K JA 1 16W R1399 301 224 9019 MT GLAZE 10K JA 1 16W R1410 301 225 1210 MT GLAZE 4 7K JA 1 16W R1415 301 225 1210 MT GLAZE 4 7K JA 1 16W R1416 301 226 1516 MT GLAZE 0 000 ZA 1 16W R1417 301 226 1516 MT GLAZE 0 000 ZA 1 16W R1419 301 225 8110 MT GLAZE 10 JA 1 16W R1421 301 224 97...

Page 135: ...R2567 301 225 0213 MT GLAZE 3 3K JA 1 16W R2568 301 259 2115 MT GLAZE 1 JA 1 16W R2800 301 256 0312 MT GLAZE 820 JA 1 10W R2804 301 224 8913 MT GLAZE 100K JA 1 16W R2810 301 224 8913 MT GLAZE 100K JA 1 16W R2812 301 224 8913 MT GLAZE 100K JA 1 16W R2813 301 224 8913 MT GLAZE 100K JA 1 16W R2814 301 224 8913 MT GLAZE 100K JA 1 16W R2815 301 224 9316 MT GLAZE 1K JA 1 16W R2816 301 224 9316 MT GLAZE ...

Page 136: ...225 8110 MT GLAZE 10 JA 1 16W R4831 301 226 1516 MT GLAZE 0 000 ZA 1 16W R4834 301 224 9019 MT GLAZE 10K JA 1 16W R4835 301 227 5612 MT GLAZE 8 2K JA 1 16W R4836 301 227 5612 MT GLAZE 8 2K JA 1 16W R4837 301 227 5612 MT GLAZE 8 2K JA 1 16W R4838 301 227 5612 MT GLAZE 8 2K JA 1 16W R4842 301 224 9019 MT GLAZE 10K JA 1 16W R4843 301 225 3818 MT GLAZE 1 5K JA 1 16W R4848 301 224 9019 MT GLAZE 10K JA ...

Page 137: ... 9316 MT GLAZE 1K JA 1 16W R5553 301 224 9019 MT GLAZE 10K JA 1 16W R5554 301 224 8913 MT GLAZE 100K JA 1 16W R5555 301 224 9019 MT GLAZE 10K JA 1 16W R5556 301 224 8913 MT GLAZE 100K JA 1 16W R5559 301 234 9917 MT GLAZE 6 8K JA 1 16W R5560 301 234 9917 MT GLAZE 6 8K JA 1 16W R5561 301 190 1710 MT GLAZE 0 000 ZA 1W R5562 301 224 9316 MT GLAZE 1K JA 1 16W R5563 301 225 1210 MT GLAZE 4 7K JA 1 16W R...

Page 138: ... GLAZE 2 2K JA 1 16W R7708 301 234 9917 MT GLAZE 6 8K JA 1 16W R7711 301 224 9019 MT GLAZE 10K JA 1 16W R7712 301 224 9019 MT GLAZE 10K JA 1 16W R7713 301 224 9316 MT GLAZE 1K JA 1 16W R7714 301 234 9917 MT GLAZE 6 8K JA 1 16W R7715 301 299 5312 MT GLAZE 12K FA 1 16W R7717 301 224 9019 MT GLAZE 10K JA 1 16W R7718 301 224 9316 MT GLAZE 1K JA 1 16W R7721 301 276 0415 MT GLAZE 10M JA 1 16W R7722 301 ...

Page 139: ...301 240 9116 MT GLAZE 5 6 JA 1 16W R8056 301 225 1418 MT GLAZE 47K JA 1 16W R8057 301 225 1418 MT GLAZE 47K JA 1 16W R8059 301 341 0616 MT GLAZE 49 9 FA 1 16W R806 301 294 4419 MT GLAZE 1 8K FA 1 16W R8069 301 341 0616 MT GLAZE 49 9 FA 1 16W R807 301 225 0213 MT GLAZE 3 3K JA 1 16W R8072 301 264 3718 MT GLAZE 1 5K FA 1 10W R8073 301 264 3718 MT GLAZE 1 5K FA 1 10W R8074 301 264 3718 MT GLAZE 1 5K ...

Page 140: ...X4 1 32W 945 037 0831 R NETWORK 47X4 1 16W RB2206 945 036 0986 R NETWORK 47X4 1 32W 945 037 0831 R NETWORK 47X4 1 16W RB2208 945 036 0986 R NETWORK 47X4 1 32W 945 037 0831 R NETWORK 47X4 1 16W RB2211 945 036 0986 R NETWORK 47X4 1 32W 945 037 0831 R NETWORK 47X4 1 16W RB2213 945 036 0986 R NETWORK 47X4 1 32W 945 037 0831 R NETWORK 47X4 1 16W RB2341 945 034 5051 R NETWORK 22X4 1 32W 945 037 0824 R N...

Page 141: ...RK 0X4 1 32W 945 037 0817 R NETWORK 0X4 1 16W RB532 945 036 3529 R NETWORK 0X4 1 32W 945 037 0817 R NETWORK 0X4 1 16W RB533 945 036 3529 R NETWORK 0X4 1 32W 945 037 0817 R NETWORK 0X4 1 16W RB561 945 036 3529 R NETWORK 0X4 1 32W 945 037 0817 R NETWORK 0X4 1 16W RB562 945 036 3529 R NETWORK 0X4 1 32W 945 037 0817 R NETWORK 0X4 1 16W RB563 945 036 3529 R NETWORK 0X4 1 32W 945 037 0817 R NETWORK 0X4 ...

Page 142: ...OHM P L561 945 080 6828 INDUCTOR 3 3U M L5611 301 225 1814 MT GLAZE 47 JA 1 16W L562 945 080 6828 INDUCTOR 3 3U M L5627 945 086 6662 IMPEDANCE 600 OHM P L563 945 080 6828 INDUCTOR 3 3U M L5702 945 041 1978 INDUCTOR 330 OHM L5704 945 041 1978 INDUCTOR 330 OHM L5801 645 092 3616 IMPEDANCE 22 OHM P L5802 645 092 3616 IMPEDANCE 22 OHM P L5821 945 062 2930 INDUCTOR 10U M L5829 945 041 1978 INDUCTOR 330...

Page 143: ...71 307 210 5416 DIODE RB551V 30 TE 17 D5503 307 223 1115 ZENER DIODE 02DZ6 2Y TPH3 307 209 1214 ZD UDZS TE 176 2B 408 063 7507 ZENER DIODE MM3Z6V2B D5523 307 223 1115 ZENER DIODE 02DZ6 2Y TPH3 307 209 1214 ZD UDZS TE 176 2B 408 063 7507 ZENER DIODE MM3Z6V2B D5531 307 163 0414 DIODE 1SS352 TPH3 307 149 0810 DIODE 1SS355 TE 17 408 062 7201 DIODE 1SS35 D5532 307 163 0414 DIODE 1SS352 TPH3 307 149 081...

Page 144: ...355 TE 17 408 062 7201 DIODE 1SS35 D7853 307 163 0414 DIODE 1SS352 TPH3 307 149 0810 DIODE 1SS355 TE 17 408 062 7201 DIODE 1SS35 D7854 307 163 0414 DIODE 1SS352 TPH3 307 149 0810 DIODE 1SS355 TE 17 408 062 7201 DIODE 1SS35 D7855 307 163 0414 DIODE 1SS352 TPH3 307 149 0810 DIODE 1SS355 TE 17 408 062 7201 DIODE 1SS35 D7856 307 163 0414 DIODE 1SS352 TPH3 307 149 0810 DIODE 1SS355 TE 17 408 062 7201 D...

Page 145: ... K 16V RESISTOR R1691 301 224 8814 MT GLAZE 100 JA 1 16W R1692 301 224 8814 MT GLAZE 100 JA 1 16W R1693 301 224 8814 MT GLAZE 100 JA 1 16W A1880 655 003 8081 ASSY PWB AMF SENSOR KK8A CAPACITOR C1816 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V RESISTOR R1812 301 150 6014 MT GLAZE 0 000 ZA 1 10W R1813 301 256 6512 MT GLAZE 68 JA 1 10W DIODE D1811 6...

Page 146: ... C5214 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C5218 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C5223 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C5224 303 453 8511 CERAMIC 1000P K 50V 303 454 1214 CERAMIC 1000P K 50V 303 276 1317 CERAMIC 1000P K 50V C5227 303 401 2219 ELECT 100U M 6 3V 303 424 0315 ELECT 100U...

Page 147: ...FILTER EMI 50MHZ L3817 945 086 7454 FILTER EMI 50MHZ L3818 945 086 7454 FILTER EMI 50MHZ L5231 945 041 1978 INDUCTOR 330 OHM L5232 945 041 1978 INDUCTOR 330 OHM L8166 945 086 5368 IMPEDANCE 220 OHM P DIODE D2821 307 254 2914 ZENER DIODE 02DZ6 8Y TPH3 307 209 4512 ZD UDZS TE 176 8B D2822 307 254 2914 ZENER DIODE 02DZ6 8Y TPH3 307 209 4512 ZD UDZS TE 176 8B D2823 307 254 2914 ZENER DIODE 02DZ6 8Y TP...

Page 148: ...R3614 301 162 2219 MT GLAZE 10 JA 1 10W R3615 301 150 6014 MT GLAZE 0 000 ZA 1 10W R3616 301 150 6014 MT GLAZE 0 000 ZA 1 10W R3617 301 150 6014 MT GLAZE 0 000 ZA 1 10W R3618 301 150 6014 MT GLAZE 0 000 ZA 1 10W R3619 301 150 5918 MT GLAZE 10K JA 1 10W R3620 301 150 5918 MT GLAZE 10K JA 1 10W R3621 301 256 4914 MT GLAZE 360 JA 1 10W R3623 301 037 5017 MT GLAZE 0 000 ZA 1 10W R3624 301 150 5918 MT ...

Page 149: ...ZE 0 000 ZA 1 16W DIODE D6871 307 222 5916 ZENER DIODEUDZS3 6B TE 17 408 063 4209 ZENER DIODE MM3Z3V6B D6872 307 163 0414 DIODE 1SS352 TPH3 307 149 0810 DIODE 1SS355 TE 17 408 062 7201 DIODE 1SS35 D6873 307 222 5916 ZENER DIODEUDZS3 6B TE 17 408 063 4209 ZENER DIODE MM3Z3V6B D6874 307 163 0414 DIODE 1SS352 TPH3 307 149 0810 DIODE 1SS355 TE 17 408 062 7201 DIODE 1SS35 D6875 307 222 5916 ZENER DIODE...

Page 150: ... KK8AL June 2010 DC 50 Printed in Japan SANYO Electric Co Ltd ...

Page 151: ...e service manual original for chassis No KK8 WM550000 KK8 WM5500L00 models PLC WM5500 PLC WM5500L File with the service manual No SM5111255 00 Note All the information of part numbers and values indicated on these diagrams are at the beginning of production To improve the performance there may be some differences to the actual set When you order the service parts use service parts code mentioned o...

Page 152: ...xample 2000 K K 1000 BG Example 160 E M 10 Capacitance value Excepting electric capacitors all capacitance values of less than 1 are expressed in µF and more than 1 are in pF Capacitor Reading Characteristic Tolerance Type Rated voltage Mark Material E Electrolytic P Electrolytic non polarized C Ceramic temperature compensation K Ceramic F Polyester N Polypropylene M Metalized polypropylene H Meta...

Page 153: ...WM5500L00 Pin description of diode transistor and IC OEFY OEFY OEFY 065 OEFY OEFY OEFY OEFY OEFY OEFY 3 4 5 7EE 4 4 BUIPEF OPEF PMMFDUPS BTF NJUUFS SBJO BUF 4 4PVSDF L JPEF L 5SBOTJTUPS 5 L OEFY Diode Transistor FET IC FET ...

Page 154: ...ponents or the circuit board may easily occur Because of this you should use a soldering iron and solder that satisfy the following conditions when carrying out repair work Also soldering work must be done in a short time Soldering iron Use a soldering iron which is 70 W or equivalent and which lets you adjust the tip temperature up to 450 C 842 F It should also have as good temperature recovery c...

Page 155: ...GZ0C R6892 SML 210LTMG D6883 SML 210LTMG D6882 NT_R6892 SMLE12BC7TG D6886 K03 K11 K01 K02 K21 K31 KEY03 KEY02 KEY01 KEY31 KEY11 POWER_SW KEY21 KEY03 S10B3530G SW6880 SHUTTER 1 2 3 4 16KK0 1MN C6878 1 16GJ47A R6871 1SS352G D6872 1SS355 DDXLBB053 NTS3 3V S10B3530G SW6871 ON STAND BY 1 2 3 4 1 16GJ47A R6873 X C6875 S10B3530G SW6879 RIGHT 1 2 3 4 X C6872 1SS352G D6876 1SS355 DDXLBB053 02DZ12YG D6895 U...

Page 156: ...OUT 9 VC 10 VCC 11 CS 12 ON OFF 13 REF 14 SYNC 15 CT 16 IDET 1 10 GJ2 4KC R612 Z20051 FB601 1 10GJ 220KC R649 FMXA 1106S D604 1 10GJ1KC R692 5XK0 075 VBE R613 C616_2 1 10GJ 10KC R688 35TM 2 2DG C651 KK330 GQ C622 IC601_10 25KK 0 1GQ C650 02DZ 6 2YG D686 UDZS6 2BG 02DZ 12YG D653 UDZS 12BG 25KK 0 1 GQ C624 5XJ0 15 VBE R614 16KK 0 1 GQ C619 D652 CRF03P 1 10GJ 9 1KC R650 400GK1DV C611 25KK 0 047GQ C62...

Page 157: ...0B 3 F34DH506G L3817 1 2 3 F34DH506G L3818 1 2 3 1 10GJ47KC R3823 1 10GJ47KC R3824 R_AV HS_AV 12V S C_PW J10QY401G K21A 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 AUDIO MUTE_OUT X C1059 OUT_DET PW_SDA0_S5V PW_SCL0_S5V TRM2 S Y_PW G_AV B_AV 6 3KK10MB C1060 6 3KK10BA W_RC_SW S5V K21A 1 K21A 5 K21A 9 K21A 13 K21A 21 K21A 26 K21A ...

Page 158: ...5 R2X0 68 Q15 116 R2X0 69 Q14 117 R2X1 118 R2X1 119 R2X2 70 Q13 71 Q12 72 Q11 120 R2X2 73 Q10 74 Q9 75 CVCC12 76 IOVCC33 77 Q8 78 Q7 79 Q6 80 Q5 81 Q4 82 Q3 83 Q2 84 Q1 85 Q0 86 CVCC12 87 IOVCC33 88 WS 89 SCK 90 SD0 91 RSVDNC 92 RSVDNC 93 RSVDNC 94 MCLK 95 SPDIF 96 GPIO3 MUTEOUT 97 AVCC33 98 NC 99 NC 1 APVCC12 2 XTALVCC33 3 XTALOUT 4 XTALIN 5 XTALGND 6 IOVCC33 7 CVCC12 8 RSVDNC 9 RSVDL 10 RSVDL 11...

Page 159: ...832 POWERLED X R8820 16KK0 1MN C8810 16KK0 1AXH 16KK0 1AYH X R8824 16KK0 1MN C8814 16KK0 1AXH 16KK0 1AYH 1 16GJ4 7KA R8848 1 16GJ10KA R8841 1 16GJ1KA R8849 1 CS 2 SO 3 WP 4 VSS 5 SI 6 SCK 7 HOLD 8 VDD X R8863 DLXLBB031G D8801 3 3V_LAN LED_A X R8822 1 16GJ1MA R8857 IPRST V10B8150G X8802 X X8801 CJ33CM C8807 CJ33DAY CJ33DAX 3 3V_LAN 1 10GF2 2KC R8816 1 16GJ330A R9895 PGD POWER_ON_LAN POWERLED 3 3V_L...

Page 160: ... RC_ALL T_RC W_RC_SW F_RC W_RC R_RC PW_R C_TOP PW_R C_FRONT PW_R W_WIRED 3 3V_MCU 3 3V_MCU 3 3V_MCU 3 3V_MCU 3 3V_MCU SB_5V P21 1 10GJ820C R2800 1 2 3 4 5 6 7 8 9 10 11 12 13 14 S2 6VPW 16KK0 1MN C2802 16KK0 1AXH 16KK0 1AYH 16KK0 1MN C2804 16KK0 1AXH 16KK0 1AYH 1 16GJ1KA R2815 1 16GJ1KA R2816 1 16GJ1KA R2817 1 16GJ1KA R2818 1 16GJ1KA R2837 1 16GJ10KA R2838 1 16GJ10KA R2839 1 16GJ100KA R2804 1 16GJ...

Page 161: ...AXH 16KK0 1AYH S2 5VAA_KS 1 16GJ22A R2343 16KK 0 1MN C2358 16KK0 1AXH 16KK0 1AYH X R2363 1SS352G D2385 1SS355 DDXLBB053G S1 8VAA_KS 1 16GJ22A R2348 X R2321 SW_1 8V_KS X R2308 S3 3VAB_KS S3 3VAA_KS 16KK 0 1MN C2374 16KK0 1AXH 16KK0 1AYH KS_A22 S1 8VMPLL_KS X R2354 PF_3 3V_KS 16KK 0 1MN C2331 16KK0 1AXH 16KK0 1AYH S3 3VAA_KS R1EB1024G RB2356 R1JA1024G 1 16GJ20KA R2369 S2 5VAC_KS 16KK 0 1MN C2363 16K...

Page 162: ...25KK11D C2558 25KK1GQ 25KK1LZB 25KK11D C2593 25KK1GQ 25KK1LZB 25KK11D C2597 25KK1GQ 25KK1LZB 1 16GJ100KA R2546 1 16GJ100KA R2549 10KK 1MN C424 10KK 1MN C436 10KK 1MN C438 10KK 1MN C457 10KK 1MN C476 10KK 1MN C417 TOP_VIEW 1 A1 2 A2 3 A3 4 A4 5 A5 6 A6 7 A7 8 A8 9 A9 10 A10 11 A11 12 A12 13 A13 14 A14 15 A15 16 A16 17 A17 18 A18 19 A19 20 A20 21 A21 22 A22 23 B22 24 C22 25 D22 26 E22 27 F22 28 G22 ...

Page 163: ...T2 12 N C 6 RNF 13 N C 7 N C 14 N C 8 GND 15 N C 9 OUT1 16 VM 17 VCC 18 FIN 19 SAVE 20 RIN 21 VREF 22 N C 23 N C 24 N C 25 N C 26 N C 27 N C 1 N C 2 N C 3 N C 10 N C 4 N C 11 N C 5 OUT2 12 N C 6 RNF 13 N C 7 N C 14 N C 8 GND 15 N C 9 OUT1 16 VM 17 VCC 18 FIN 19 SAVE 20 RIN 21 VREF 22 N C 23 N C 24 N C 25 N C 26 N C 27 N C 1 N C 2 N C 3 N C J30B1640G TE808 KEY03 X C853 16KK0 1MN C822 16KK0 1AXH 16K...

Page 164: ...30D 27 NT30D 1 NT31B 14 NT31B 2 NT31B 15 NT31B 3 NT31B 16 NT31B 17 NT31B 18 NT31B 6 NT31B 19 NT31B 20 NT31B 8 NT31B 21 NT31B 9 NT31B 22 NT31B 10 NT31B 23 NT31B 11 NT31B 24 NT31B 12 NT31B 25 NT31B 13 1 10GZ0C R3615 3 3V1_NET 1 10GJ180C R3626 AH Q3601 2SB1204SP Q3602 1 10GJ360C R3621 X R3622 1 10GJ10KC R3619 1 10GJ10KC R3620 S6V1 NET_SW J10RL600G K31A 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18...

Page 165: ...06 R2010 R2011 R2012 R2013 R2015 R2018 R2019 R2020 C2824 R2035 R2036 Q5325 C3001 Q5326 C3002 C3003 C3004 Q3001 Q3002 D2821 D2822 D2823 R2824 R2826 R2827 R2828 1 2 4 3 IC2821 R2829 R5325 R5326 R5327 R5328 R3001 R3002 R3003 R3004 R3005 R3006 R3007 R3008 R3009 R3010 R3011 R3012 R3017 R3018 C3811 R3019 C3812 R3020 R3021 R3022 L5231 L5232 A30C5 A V SIDE A MAIN K8I ID CONNECT SIDE A FILTER SW SIDE A 1LG...

Page 166: ...8315 L5702 R5242 R8316 L8006 C5846 R8317 R5243 C1004 R8318 L5704 R9895 R2365 C1006 R9900 C2582 R2366 R9897 R9898 C2584 R2368 Q5848 R5249 1 4 K8801 R9899 1 5 K8802 L532 R4886 L533 R4887 Q1008 Q1009 C2589 C5276 D8902 C5277 R2563 C5278 R5250 R2564 C5279 R5251 R5252 R2567 R5254 R4890 R2568 1 3 K78A Q1011 C2591 R5831 Q5855 C7799 Q1012 R5832 Q5856 Q7796 Q1013 1 3 K78C 1 12 25 36 24 13 48 37 IC5251 C5281...

Page 167: ...8007 R2363 RB533 C5847 Q7783 Q7784 C5848 R5821 L8009 Q1001 C2581 C5849 R5822 Q1002 R4882 R5823 Q1003 R2367 C2583 R4883 Q1004 R5824 R5248 R4884 R2369 C5271 L531 R4885 C5272 Q1006 C2586 C5273 C2587 L8010 C5274 C2588 1 5 6 10 IC5821 C5275 L8011 C5851 R2561 L8012 C7792 L8013 C5853 C7793 C5854 C7795 C5855 C5856 Q7792 R5253 R2373 C5857 Q7793 Q7794 C5858 R2374 C7798 R2375 R5255 R5256 R2376 3 1 K78B Q7797...

Page 168: ... T651 DS601 T601 L603 C681 C683 Q601 Q602 VA601 LF601 L6 01 C601 L602 C602 C605 D617 F6 01 A F6 01 B C640 RL601 8 5 1 4 IC603 D618 D619 D620 C642 Q604 1 2 K6A D621 1 5 6 10 T652 C63 9 C606 C610 C69 3 C637 FB602 C613 C614 C685 R613 R614 C607 C611 IC651 C635 C662 K6B 1 2 FB609 FB605 C660 C 60 3 C 6 0 4 R603 R602 D610 D603 D606 Q621 D609 D607 Q622 D615 D608 R638 R642 R641 R639 Q652 Q651 D654 R658 R65...

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Sanyo PLC-WM5500, Service Manual, Page: 24 / 168

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Summary of Contents for PLC-WM5500

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