Sanyo PLC-SW36 Service Manual Download | Manualshive

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Optical Parts Disassemblies

Rugged surface side come this side.
(Integrator lens)

Film attached side comes this side.
(Prism (PBS))

Marker comes this side.

The printed marker side come this surface
side and top side. (Dichroic mirror)

LCD panel

LCD panel

LCD panel

Glass should be placed as the film
attached side comes LCD panel side.

Film attached side

Film attached side

Film attached side

Polarized glass

Plate

Polarized glass

Condenser lens (R)

Plate and Polarized glass are not overlapping.

Printed marker comes
top side.
(Condenser lens)

The printed marker comes this side.

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Summary of Contents for PLC-SW36

Page 1: ...h the Chassis No on the unit s back cover with the Chassis No in the Service Manual If the Original Version Service Manual Chassis No does not match the unit s additional Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing the unit FILE WITH ORIGINAL SERVICE MANUAL SM5110522 NOTE Any information not contained in this manual will be found in th...

Page 2: ... Lines 29 Troubleshooting 30 No Power 30 No Picture 31 No Sound 32 Control Port Functions 33 Service Parts List 37 Electrical parts List 37 Mechanical parts List 58 Optical parts List 60 NOTE Any information not contained in this manual will be found in the original model s service manual SM5110522 00 for models PLC SW30 MAJOR CHANGES as below The electrical circuit the LCD panels and the IN OUT t...

Page 3: ... 100 Hz Optical Information Projection Image Size Diagonal Adjustable from 34 to 200 Projection Lens F 1 6 1 8 lens with f 18 3 mm 21 9 mm with manual zoom and focus Throw Distance 4 3 21 2 1 3m 6 5m Projection Lamp 160W Interface Video Input Jack RCA Type x 1 Audio Input Jack Mini Jack Stereo x 1 Monitor Out Terminal Analog RGB Mini D sub 15 pin Computer S Video Component Input Terminal Analog RG...

Page 4: ... counter reset and then press the SELECT button The message Lamp replace counter reset is displayed Move the pointer to Yes and then press the SELECT button 3 Another confirmation dialog box appears and select Yes to reset Lamp Replace Counter Please refer to the owners manual for further informa tion Recommendation Should the air filter become clogged with dust particles it will reduce the coolin...

Page 5: ...le should be made following procedures in numerical order Following steps show the basic procedures therefore unnecessary step may be ignored Caution The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety Fig 1 Cabinet Top removal 1 Screws Expression Type Diameter x Length mm T type M Type A A A B A Air filter P...

Page 6: ...rd upward Fig 3 Main Board removal 3 Main Board 1 Remove 2 screws A M3x6 and 2 screws B M3x6 black to take the Cabinet Front off 2 Remove 1 screw C T3x6 to the R C Board on the Cabinet Front Fig 2 Cabinet Front and R C Board removal 2 C A A B B R C Board Cabinet Front 6 ...

Page 7: ...ermal SW Lamp Cover Spacer Fig 4 1 Remove 1 screw A M4x4 and take the Rear Panel ass y upward off 2 Remove 2 screws B T3x8 to take the fan FN903 off 3 Remove 4 screws C T3x6 and take AV Board from the Rear Panel ass y off Rear Panel AV Board and FN903 removal 4 A B C B C C C AV Board Rear Panel FN903 Thermal SW Cover A Thermal SW Cover B ...

Page 8: ...pulling it 5 Remove 3 screws E T3x6 to take the Power Unit off Notes You can remove the connectors on the Power Unit after the Lamp Ballast Unit removal Fig 7 Power Unit Speaker and FN901 removal 7 A A A A B E E E D C Spacer Sheet Speaker Holder Speaker SP901 Power Board FN901 Holder Fig 6 1 Remove 2 screws A M3x10 and take the Lamp Cable off 2 Remove 6 screws B T3x10 and take the Optical Unit upw...

Page 9: ...Ass y FN906 Fig 8 1 Remove 1 screw A M4x4 to take the Earth cable off 2 Remove 2 screws B T3x8 to take the Lamp Ballast Unit and the Filter Board off 3 Remove 2 screws C T3x6 to take the Lamp Ballast Unit off 4 Remove 3 screws D T3x6 to take the Filter Board off Lamp Ballast Unit and Filter Board removal 8 A B B C C D D D Lamp ballast Board Holder Filter Board Spacer Sheet Spacer Sheet Shield Plat...

Page 10: ...SW removal 11 FN904 SW Board Earth Plate Duct B B C C 1 Remove 1 screw A T3x8 to take the Duct under the Panel 2 Remove 1 screw B T3x8 to take the Holder with the Fans FN902 and FN905 off 3 Remove 2 screws C T3x10 to take the Fans FN902 and FN905 off 4 Remove 1 screw D T3x8 to take the Sensor Board off Fig 10 FN902 FN905 and Sensor Board removal 10 A B C C D Sensor Board FN902 FN905 Shield Plate A...

Page 11: ...MP BALLAST CN300 FN903 FN905 FN902 R C A K68D SENSOR K88A CONTROL K68B K66F K66D K48L K8B K50A K50B SOLDER_SIDE BLUE RED RED POWER CN201 FN906 SW K8811 FN901 MAIN SIDE A MAIN SIDE B NOTE The connector BLUE from FN904 should be connected to K66C WHITE The connector WHITE from FN906 should be connected to K66D BLUE Connection around the Main Board ...

Page 12: ...Unit following to the Mechanical Disassemblies Fig 2 12 Fig 1 1 Remove 4 screws to take the Lamp Holder off Lamp Holder removal 1 1 Remove 3 screws to take the Projection Lens ass y off Projection Lens Ass y removal 2 Optical Unit Box Lamp Holder Optical Unit Box Projection Lens and Panel Prism Ass y ...

Page 13: ...zed Glass In removal 3 1 Remove 6 screws to take the Optical unit top off Optical Unit Top removal 4 Optical Unit Box Optical Unit Base Polarized glass_Red Polarized glass _Green and Blue Polarized glass sticked on Condenser lens R Polarized glass with mounting holder Fig 3 2 R B G Screw Polarized glass_Red Polarized glass_Blue Polarized glass_Green Screw Screw Optical Parts Disassemblies ...

Page 14: ...emove 3 screws A M2x4 and take the Condenser lens ass y downward off 2 Remove 2 screws B M2x4 and take the Relay lens ass y downward off A A A B B Relay lens ass y Condenser lens ass y Condenser lens Ass y and Relay lens Ass y removal 5 ...

Page 15: ...his surface side and top side Dichroic mirror LCD panel LCD panel LCD panel Glass should be placed as the film attached side comes LCD panel side Film attached side Film attached side Film attached side Polarized glass Plate Polarized glass Condenser lens R Plate and Polarized glass are not overlapping Printed marker comes top side Condenser lens The printed marker comes this side ...

Page 16: ...ocations and Directions 13 6 10 15 11 17 16 5 7 8 9 1 Integrator lens IN 2 Mirror W 3 Integrator lens OUT 4 PBS polarizing beam splitter 5 Condenser lens IN 6 Dichroic mirror B 7 Dichroic mirror G 8 Relay lens IN 9 Mirror R 10 Relay lens OUT 11 Assy Condenser lens R 12 Condenser lens G 13 Condenser lens B 14 Mirror B 15 Polarized glass IN G 16 Polarized glass IN B 17 Assy LCD PNL Prism Key No Desc...

Page 17: ...n Centre Adjustment following to chapter Electrical Adjustment Check the white uniformity on the screen If you find the color shading please adjust the white uniformity by using the proper computer and Color Shading Correction software supplied separately The software can be ordered as follows COLOR SHADING CORRECTION Ver 3 03 Service Parts No 645 066 7428 1 Remove 4 screws to take the Projection ...

Page 18: ...ing to the Electrical Adjustments The data of lamp replacement monitor timer is stored in the IC1841 Please note that the lamp replace counter is reset when the memory IC IC1841 is replaced Lamp replace counter can not be set to the previous value Caution to memory IC replacement When IC1841 is replaced with new one the CPU writes down the default data of the service adjustments to the replaced IC...

Page 19: ...signal Computer signal 0 7Vp p 75Ω terminated 16 steps gray scale pattern SVGA Component Video signal 0 7Vp p 75Ω terminated 16 steps gray scale white 100 and black 0 pat tern 480i format and 480p format Picture control mode STANDARD mode unless otherwise noted Note Please refer to Service Adjustment Menu Operation for entering to the service mode and adjusting the service data Please carry out th...

Page 20: ...ite Level 1 Receive the 16 step gray scale composite video sig nal with Video Video mode 2 Enter the service mode 3 Connect an oscilloscope to test point TPG1 and chassis ground 4 Select item no 7 and change data value to adjust waveform a to be minimum amplitude 5 Connect an oscilloscope to test point TPR1 and chassis ground 6 Select item no 8 and change data value to adjust waveform a to be mini...

Page 21: ... Video Video mode 2 Enter the service mode 3 Select item no 16 If the black or white saturated picture can be seen adjust the data value to be reduced it m Gamma adjustment Electrical Adjustments PC WHITE BALANCE ADJUSTMENT 1 Receive the 16 step gray scale computer signal with COMPUTER IN RGB mode 2 Enter the service mode select item no 17 Red or 18 Blue and change data values respectively to make...

Page 22: ... A 40 N A 29 29 36 0 37 V Line Color Shading Correction Setting R1 L3E7070K0A 2 Vertical Line Color Shading Correction 38 V Line Color Shading Correction Setting R2 L3E7070K0A 1 39 V Line Color Shading Correction Setting R3 L3E7070K0A 254 40 V Line Color Shading Correction Setting G1 L3E7070K0A 2 41 V Line Color Shading Correction Setting G2 L3E7070K0A 1 42 V Line Color Shading Correction Setting ...

Page 23: ... 46 10 100 108 Temp B Low Up Eco 49 10 100 109 Temp B High Down Normal 46 10 100 110 Temp B High Down Eco 49 10 100 111 Manual Fan 1 Voltage 203 40 210 112 Manual Fan 2 Voltage 203 40 210 113 Manual Fan 3 Voltage 203 40 210 114 Manual Fan 4 Voltage 179 40 210 115 Temp Error Cooling Time 3 0 15 0 Always ON 1 30sec 2 60sec 116 Cooling Time L1 3 1 15 1 30sec 2 60sec 15 450sec 117 Cooling Time L2 4 1 ...

Page 24: ... Progressive OFF 299 Position Horizontal 60Hz PIXEL N A 514 N A 300 Position Vertical 60Hz PIXEL N A 384 N A 301 Expand Ratio Vertical 50Hz PIXEL N A 5 302 Expand Ratio Horizontal 50Hz PIXEL N A 24 303 Position Horizontal 50Hz PIXEL N A 519 304 Position Vertical 50Hz PIXEL N A 383 305 Expand Ratio Vertical 480i PIXEL N A 1 N A For Component 480i mode 306 Expand Ratio Horizontal 480i PIXEL N A 17 N...

Page 25: ...rizontal 50Hz PIXEL N A 519 356 Position Vertical 50Hz PIXEL N A 383 357 Expand ratio Vertical 480i PIXEL N A 2 N A For Component 480i mode 358 Expand Ratio Horizontal 480i PIXEL N A 17 N A Progressive ON 359 Position Horizontal 480i PIXEL N A 514 N A 360 Position Vertical 480i PIXEL N A 383 N A 361 Expand ratio Vertical 575i PIXEL N A 5 N A For Component 575i mode 362 Expand Ratio Horizontal 575i...

Page 26: ... RGB Component B G R IC5301 RGB_SYNC IC5302 YUV_SYNC IC1881 INVERTER IC1882 LAMP CPU FANS LED POWER FAIL SYSTEM BUS IIC BUS VIDEO RGB YUV IC5201 RGB SELECTOR IC301 MAIN CPU OSD SCAN CONVERTER IC401 COLOR CORRECTION IC501 B PANEL DRIVER IC531 G PANEL DRIVER IC561 R PANEL DRIVER D SUB_15 D SUB_15 UNIT_LAMP BALLAST SW BOARD CONT BOARD SENSOR BOARD R C BOARD LAMP COVER SW IC1801 EXPANDER IC1802 EXPAND...

Page 27: ... GVS IIC_2 IIC_1 VHS VVS VPEN VFIELD VCLK VHDREN IC5303 IC1002 PC AV_SW FILT_480p 575p GVS GHS DR DG DB ROUT GOUT BOUT RO DHS DVS DCLK TPR1 SCLK SDATA IC3561 DAC M62398 IC3571 DAC M62398 IC3551 DAC M62393 IC1003 VIDEO SW AD8075 BO GO IIC_2 IIC_2 IIC_1 TPG1 TPB1 REF_R G B R G B_V1 V2 CBAL_SW 14 5 15 4 6 14 19 FILT_480p 575p MONITOR_SW IIC_2 H H V V 3 26 13 11 5 9 6 8 16 28 3 11 2 12 TPGHS TPGVS TP6...

Page 28: ... DAC 4 6 15 14 16 2 4 5 6 7 8 3 5 1 13 14 15 19 17 18 K8811 K48L K68C Always Available Always Available Standby off Standby off POWER LAMP_REP WARNING IC1811 BUFFER 3 2 SCLK SDATA_PW IC1882 LAMP CPU IC1881 INVERTER DIMMER ON OFF LAMP_DET FAN CONTROL POW_ON IC9401 TURBO UNIT_POWER CN202 K8A 3 4 5 2 UNIT_LAMP BALLAST CN300 K48K 1 5 4 SW BOARD LAMP COVER SW SW8801 1 2 3 4 56 127 117 180 SCLK SDATA 6 ...

Page 29: ...OL IC8821 TEMP SENSOR SENSOR BOARD 12V 5V 5V ON_3 3V FAN_CONT1 FAN_CONT2 FAN_CONT3 FAN_CONT4 IC1802 EXPANDER IC3561 DAC IC1882 LAMP CONTROL IC1881 INVERTER PC303 PC501 PC300 5V LAMP_POW LAMP_PWM FAN_ERR IC4801 NAND 5 1 4 3 CN300 15VB 375V IGNITOR ON_15V K48L K8811 SW8801 K48K MAIN BOARD Power Fail L Power Fail L Fan Error L Stand by L PWM Lamp On H Power On H BLUE LCD PANEL GREEN LCD PANEL RED LCD...

Page 30: ... ON_3 3V signal Power on H is output from pin 12 of IC1802 and sent to IC5631 then 3 3V line is supplied 5V_SW signal Power on H is output from pin 71 of IC301 and sent to Q3582 then 5VA line is supplied ON_15V signal Power on H is output from pin 72 of IC301 and sent to Q2501 then 15VL line is supplied When the WARNING red and POWER red indicators are flashing the symptom indicates that the proje...

Page 31: ... steps Check AV source selecting stage Check composite video signal Video on the AV and Main board Check IC101 and peripheral circuit No picture with video input source Yes Check PC source selecting stage Check RGB signals at pin 3 2 and 1 of IC101 RGB Scart signals are sent to IC101 Video decoder IC Check CV_SCART signal and test points TPVHS TPVVS CV_SCART signal for sync is sent to pin 72 of IC...

Page 32: ... and pre amp circuit Check IC5001 audio control IC IC5002 audio pre amp IC and peripheral circuit Check the control voltage on pin 2 and 6 of IC5001 L minimum volume H maximum volume Is the audio signal observed at pins 1 and 7 of IC5002 Check Audio amp and control circuit Check IC5003 audio amp IC and peripheral circuit MUTE signal Mute L is applied on pin 4 of IC5003 sent from pin 12 of IC1801 W...

Page 33: ...nder Chip Select Output O 55 Port F2 CS1 I O Expander Chip Select Input O 207 Port F1 DCLKEXT D port Clock External Input Not used I 257 Port F0 MCLKEXT Memory System Clock Input Not used I 194 A19 A19 Address Bus 19 63 A19 A18 Address Bus 18 132 A17 A17 Address Bus 17 62 A16 A16 Address Bus 16 61 A15 A15 Address Bus 15 131 A14 A14 Address Bus 14 193 A13 A13 Address Bus 13 247 A12 A12 Address Bus ...

Page 34: ...ot used O 9 A12 Not used O 10 VrefL DAC Lower Reference Voltage input 11 VrefU1 DAC Upper Reference Voltage input CH5 CH8 12 Vss GND 13 VrefU2 DAC Upper Reference Voltage input CH1 CH 4 14 A01 FAN_CONT3 FN901 FN903 O 15 A02 FAN_CONT2 FN906 O 16 A03 FAN_CONT1 FN902 FN905 O 17 A04 FAN_CONT4 FN904 O 18 A05 Not used O 19 A06 Not used O 20 Vcc Power Supply for Output Buffer 12V 21 Vdd Power Supply 5V 2...

Page 35: ...A03 G_V1 Video signal reference voltage G O 17 A04 G_V2 Video signal reference voltage G O 18 A05 B_V1 Video signal reference voltage B O 19 A06 B_V2 Video signal reference voltage B O 20 Vcc Power Supply for Output Buffer 12V 21 Vdd Power Supply 5V 22 CS2 Slave address setting port 2 Vdd I 23 CS1 Slave address setting port 1 Vdd I 24 CS0 Slave address setting port 0 GND I Pin No Name Function I O...

Page 36: ... for MCLK O 19 Q0 FAN_SW Switch for FAN O 20 Vdd Power Supply 3 3V Pin No Name Function I O Output Expander IC1802 TC74LCX574FT Port Functions 1 OE1 IO_ENB 1 CS1 Enable L OE1 and OE2 I 2 A1 K11 KEY Scan Input I 3 A2 K12 KEY Scan Input I 4 A3 K13 KEY Scan Input I 5 A4 OPTION1 Option Resistor 1 I 6 A5 OPTION2 Option Resistor 2 I 7 A6 OPTION3 Option Resistor 3 I 8 A7 LAMP_ERR Lamp Error Input I 9 A8 ...

Page 37: ... MT COMPO Metallized Composite STYRENE Styrene TA SOLID Tantalum Oxide Solid Electrolytic AL SOLID Aluminium Solid Electrolytic ELECT Aluminum Foil Electrolytic NP ELECT Non polarised Electrolytic OS SOLID Aluminium Solid with Organic Semiconductive Electrolytic POS SOLID Polymerized Organic Semiconductive DL ELECT Double Layered Electrolytic PPS FILM Polyphenylene Sulfide Film MT PPS FILM Metaliz...

Page 38: ...must contain Chassis No Part No and Descriptions FN904 Intake Fan FN903 Exhaust Fan AV Board Main Board FN902 Intake Fan FN905 Intake Fan FN906 Exhaust Fan FN901 Intake Fan Filter Board Unit_Lamp Ballast Unit_Power Sensor Board R C Board Control Board Switch Board Speaker SP901 Optical Lamp LP900 ...

Page 39: ...146 S 405 015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 Q2003 405 014 4519 TR 2SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 Q5001 405 014 4519 TR 2SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 16...

Page 40: ...20 JA 1 16W R1014 401 105 2716 MT GLAZE 220 JA 1 16W 402 090 5802 MT GLAZE 220 JA 1 16W R1016 401 105 2716 MT GLAZE 220 JA 1 16W 402 090 5802 MT GLAZE 220 JA 1 16W R1017 401 105 0514 MT GLAZE 1K JA 1 16W 402 090 2405 MT GLAZE 1K JA 1 16W R1018 401 105 2815 MT GLAZE 2 2K JA 1 16W 402 090 5901 MT GLAZE 2 2K JA 1 16W R1019 401 105 2815 MT GLAZE 2 2K JA 1 16W 402 090 5901 MT GLAZE 2 2K JA 1 16W R1021 ...

Page 41: ...01 105 7919 MT GLAZE 0 000 ZA 1 16W 402 095 1205 MT GLAZE 0 JA 1 16W R5236 401 105 0514 MT GLAZE 1K JA 1 16W 402 090 2405 MT GLAZE 1K JA 1 16W R5237 401 105 0514 MT GLAZE 1K JA 1 16W 402 090 2405 MT GLAZE 1K JA 1 16W R5238 401 105 0514 MT GLAZE 1K JA 1 16W 402 090 2405 MT GLAZE 1K JA 1 16W R5239 401 105 7919 MT GLAZE 0 000 ZA 1 16W 402 095 1205 MT GLAZE 0 JA 1 16W R5242 401 105 0514 MT GLAZE 1K JA...

Page 42: ...D2861 407 234 6113 LED SML 310YT K T86 407 234 4010 LED SML 310YT L T86 407 234 4119 LED SML 310YT M T86 D2862 407 234 3815 LED SML 310LT M T86 407 234 3914 LED SML 310LT N T86 D2863 407 222 4817 LED SML 521MUW T86 D2866 407 223 1112 ZENER DIODE 02DZ6 2Y TPH3 D2867 407 223 1112 ZENER DIODE 02DZ6 2Y TPH3 D2868 407 223 1112 ZENER DIODE 02DZ6 2Y TPH3 D2869 407 223 1112 ZENER DIODE 02DZ6 2Y TPH3 D2871...

Page 43: ...SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 Q5001 405 014 4519 TR 2SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 Q5002 405 014 4519 TR 2SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 TR 2SC2812 L6 TB...

Page 44: ...5 014 4519 TR 2SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 Q9802 405 014 4519 TR 2SC2412K T146 R 405 014 4618 TR 2SC2412K T146 S 405 015 8724 TR 2SC2812 L6 TB 405 015 8922 TR 2SC2812 L7 TB 405 163 1612 TR 2SC2812N L6 TB0 INTEGRATED CIRCUIT IC101 410 401 4604 IC VPC3230D QA B3 IC102 409 416 6416 IC BA033F...

Page 45: ...ELECT 220U M 6 3V 403 387 5119 ELECT 220U M 6 3V C158 403 164 0234 CERAMIC 0 1U Z 25V 404 094 9800 CERAMIC 0 1U Z 25V C1821 403 164 0234 CERAMIC 0 1U Z 25V 404 094 9800 CERAMIC 0 1U Z 25V C1841 403 164 0234 CERAMIC 0 1U Z 25V 404 094 9800 CERAMIC 0 1U Z 25V C1863 403 164 0234 CERAMIC 0 1U Z 25V 404 094 9800 CERAMIC 0 1U Z 25V C1871 403 283 6339 CERAMIC 1U Z 10V 404 094 9701 CERAMIC 1U Z 10V C1872 ...

Page 46: ...U Z 25V C374 403 325 6314 CERAMIC 0 22U K 10V 404 095 0202 CERAMIC 0 22U K 10V C376 403 113 4119 CERAMIC 2200P K 50V 404 091 3306 CERAMIC 2200P K 50V C377 403 164 0234 CERAMIC 0 1U Z 25V 404 094 9800 CERAMIC 0 1U Z 25V C378 403 394 9315 ELECT 220U M 6 3V 403 387 5119 ELECT 220U M 6 3V C379 403 169 2817 CERAMIC 330P J 50V 404 091 3801 CERAMIC 330P K 50V C381 403 155 2319 CERAMIC 4700P K 50V 404 091...

Page 47: ...C5046 403 379 6711 CERAMIC 10U K 16V C5050 403 394 9315 ELECT 220U M 6 3V 403 387 5119 ELECT 220U M 6 3V C5051 403 409 8418 CERAMIC 2 2U M 16V 403 323 8815 CERAMIC 2 2U Z 16V C5052 403 409 8418 CERAMIC 2 2U M 16V 403 323 8815 CERAMIC 2 2U Z 16V C5053 403 207 0317 CERAMIC 1U Z 16V C506 403 164 0234 CERAMIC 0 1U Z 25V 404 094 9800 CERAMIC 0 1U Z 25V C507 403 164 0234 CERAMIC 0 1U Z 25V 404 094 9800 ...

Page 48: ...34 CERAMIC 0 1U Z 25V 404 094 9800 CERAMIC 0 1U Z 25V C5641 403 391 5112 ELECT 100U M 16V 403 296 9512 ELECT 100U M 16V C5642 403 164 0234 CERAMIC 0 1U Z 25V 404 094 9800 CERAMIC 0 1U Z 25V C5643 403 391 5112 ELECT 100U M 16V 403 296 9512 ELECT 100U M 16V C566 403 164 0234 CERAMIC 0 1U Z 25V 404 094 9800 CERAMIC 0 1U Z 25V C567 403 164 0234 CERAMIC 0 1U Z 25V 404 094 9800 CERAMIC 0 1U Z 25V C568 4...

Page 49: ...470 JA 1 16W 402 090 9404 MT GLAZE 470 JA 1 16W R105 401 105 5212 MT GLAZE 470 JA 1 16W 402 090 9404 MT GLAZE 470 JA 1 16W R109 401 105 7919 MT GLAZE 0 000 ZA 1 16W 402 095 1205 MT GLAZE 0 JA 1 16W R111 401 105 7919 MT GLAZE 0 000 ZA 1 16W 402 095 1205 MT GLAZE 0 JA 1 16W R112 401 105 7919 MT GLAZE 0 000 ZA 1 16W 402 095 1205 MT GLAZE 0 JA 1 16W R113 401 105 0316 MT GLAZE 10 JA 1 16W 402 090 2207 ...

Page 50: ...MT GLAZE 10K JA 1 16W 402 090 2504 MT GLAZE 10K JA 1 16W R1872 401 105 0316 MT GLAZE 10 JA 1 16W 402 090 2207 MT GLAZE 10 JA 1 16W R1873 401 105 1115 MT GLAZE 12K JA 1 16W 402 090 3501 MT GLAZE 12K JA 1 16W R1874 401 105 2518 MT GLAZE 20K JA 1 16W 402 090 5604 MT GLAZE 20K JA 1 16W R1876 401 105 7919 MT GLAZE 0 000 ZA 1 16W 402 095 1205 MT GLAZE 0 JA 1 16W R1877 401 105 0613 MT GLAZE 10K JA 1 16W ...

Page 51: ...16W 402 095 1205 MT GLAZE 0 JA 1 16W R353 401 105 1610 MT GLAZE 15K JA 1 16W 402 090 4300 MT GLAZE 15K JA 1 16W R354 401 105 7919 MT GLAZE 0 000 ZA 1 16W 402 095 1205 MT GLAZE 0 JA 1 16W R3551 401 105 0415 MT GLAZE 100 JA 1 16W 402 090 2306 MT GLAZE 100 JA 1 16W R3552 401 105 0415 MT GLAZE 100 JA 1 16W 402 090 2306 MT GLAZE 100 JA 1 16W R3561 401 105 0415 MT GLAZE 100 JA 1 16W 402 090 2306 MT GLAZ...

Page 52: ... MT GLAZE 0 000 ZA 1 16W 402 095 1205 MT GLAZE 0 JA 1 16W R411 401 105 7919 MT GLAZE 0 000 ZA 1 16W 402 095 1205 MT GLAZE 0 JA 1 16W R423 401 105 0415 MT GLAZE 100 JA 1 16W 402 090 2306 MT GLAZE 100 JA 1 16W R424 401 105 0415 MT GLAZE 100 JA 1 16W 402 090 2306 MT GLAZE 100 JA 1 16W R426 401 105 0316 MT GLAZE 10 JA 1 16W 402 090 2207 MT GLAZE 10 JA 1 16W R427 401 105 0316 MT GLAZE 10 JA 1 16W 402 0...

Page 53: ...GLAZE 1 8K JA 1 16W R5072 401 105 2013 MT GLAZE 1 8K JA 1 16W 402 090 5000 MT GLAZE 1 8K JA 1 16W R5073 401 105 2013 MT GLAZE 1 8K JA 1 16W 402 090 5000 MT GLAZE 1 8K JA 1 16W R5074 401 105 2013 MT GLAZE 1 8K JA 1 16W 402 090 5000 MT GLAZE 1 8K JA 1 16W R5076 401 105 0415 MT GLAZE 100 JA 1 16W 402 090 2306 MT GLAZE 100 JA 1 16W R5077 401 105 0415 MT GLAZE 100 JA 1 16W 402 090 2306 MT GLAZE 100 JA ...

Page 54: ... 1 16W R5616 401 105 0613 MT GLAZE 10K JA 1 16W 402 090 2504 MT GLAZE 10K JA 1 16W R5617 401 105 0613 MT GLAZE 10K JA 1 16W 402 090 2504 MT GLAZE 10K JA 1 16W R5618 401 105 7919 MT GLAZE 0 000 ZA 1 16W 402 095 1205 MT GLAZE 0 JA 1 16W R5619 401 105 6011 MT GLAZE 5 6K JA 1 16W 402 091 0608 MT GLAZE 5 6K JA 1 16W R562 401 105 0415 MT GLAZE 100 JA 1 16W 402 090 2306 MT GLAZE 100 JA 1 16W R5620 401 10...

Page 55: ...E 10 JA 1 16W 402 090 2207 MT GLAZE 10 JA 1 16W R8212 401 105 0613 MT GLAZE 10K JA 1 16W 402 090 2504 MT GLAZE 10K JA 1 16W R8213 401 105 0415 MT GLAZE 100 JA 1 16W 402 090 2306 MT GLAZE 100 JA 1 16W R8214 401 105 0415 MT GLAZE 100 JA 1 16W 402 090 2306 MT GLAZE 100 JA 1 16W R843 401 105 7919 MT GLAZE 0 000 ZA 1 16W 402 095 1205 MT GLAZE 0 JA 1 16W R844 401 105 7919 MT GLAZE 0 000 ZA 1 16W 402 095...

Page 56: ... 036 3528 R NETWORK 0X4 1 32W RB302 645 036 3528 R NETWORK 0X4 1 32W RB303 645 036 3528 R NETWORK 0X4 1 32W RB304 645 036 3528 R NETWORK 0X4 1 32W RB306 645 036 3528 R NETWORK 0X4 1 32W RB307 645 036 3528 R NETWORK 0X4 1 32W RB401 645 037 0656 R NETWORK 0X4 0 063W 645 024 7477 R NETWORK 0X4 1 16W RB402 645 037 0656 R NETWORK 0X4 0 063W 645 024 7477 R NETWORK 0X4 1 16W RB403 645 037 0656 R NETWORK ...

Page 57: ...E 17 D492 407 149 0817 DIODE 1SS355 TE 17 D5020 407 149 0817 DIODE 1SS355 TE 17 D5025 407 149 0817 DIODE 1SS355 TE 17 D5611 407 149 0817 DIODE 1SS355 TE 17 D5612 407 149 0817 DIODE 1SS355 TE 17 D5613 407 149 0817 DIODE 1SS355 TE 17 D5616 407 149 0817 DIODE 1SS355 TE 17 D5618 407 149 0817 DIODE 1SS355 TE 17 D5619 407 149 0817 DIODE 1SS355 TE 17 D5620 407 149 0817 DIODE 1SS355 TE 17 D5621 407 149 08...

Page 58: ... order must contain Chassis No Part No and Descriptions Mechanical Parts List 1 16 17 38 10 14 9 7 2 24 4 13 3 8 11 6 15 5 23 29 28 32 34 30 52 53 2 52 51 51 52 52 25 31 33 26 27 21 22 12 52 52 35 36 37 40 39 52 CABINET PARTS ...

Page 59: ...3513 MOUNTING LMP FAN MP3A 31 610 308 3520 PANEL NET S MP3A 32 610 308 3537 PANEL NET F MP3A 33 610 308 3544 PANEL NET B MP3A 34 610 308 3551 PANEL NET PBS MP3A 35 610 311 0998 SPACER OPT LMP MP3A 36 610 319 9092 SPACER SHEET POWER MR7A 37 610 317 9940 SPACER TEMP SW A MP3AB 38 610 319 6022 SPACER TEMP SW B MR7A 39 610 311 4866 SPACER POWER MP3A 40 610 315 0215 SPACER BST A MP3A 51 411 188 6706 SC...

Page 60: ... PRISM PBS 68 645 067 5768 LENS INTEGRATOR IN 69 645 067 5775 LENS INTEGRATOR OUT 70 645 067 5782 LENS CONDENSER OUT 71 645 067 5799 LENS CONDENSER G 72 645 067 5805 LENS CONDENSER B 73 645 067 5812 LENS RELAY IN 74 645 067 5829 LENS RELAY OUT 75 645 067 5843 MIRROR W 76 645 067 5850 MIRROR B 77 645 067 5980 MIRROR R 78 645 070 3959 POLARIZED GLASS IN G 79 645 070 3966 POLARIZED GLASS IN B 80 645 ...

Page 61: ...70 74 KB6 SW3600 61 Optical Parts List 79 66 78 78 Green 79 Blue Polarized glass with mounting holder 66 Red Polarized glass sticked on Condenser lens R 82 Condenser lens ass y Relay lens ass y ...

Page 62: ...KB6 SW3600 Optical Parts List 62 68 69 67 73 71 72 80 81 77 77 76 75 ...

Page 63: ...KB6 SW3600 63 MEMO ...

Page 64: ... KB6A SEP 2005 BB 400 Printed in Japan SANYO Electric Co Ltd ...

Page 65: ... Note All the information of part numbers and values indicated on these diagrams are at the beginning of production To improve the performance there may be some differences to the actual set When you order the service parts use service parts code mentioned on the parts list in this service manual Schematic Diagrams Printed Wiring Board Drawings Model Chassis No PLC SW36 KB6 SW3600 Diagrams Drawing...

Page 66: ...rolytic Mark Tolerance A not specified B 0 1 C 0 25 D 0 5 F 1 G 2 E 2 5 H 3 J 5 K 10 M 20 N 30 P 100 0 Q 30 10 T 50 10 U 75 10 V 20 10 W 100 10 X 40 20 Y 150 10 Z 80 20 Mark Tolerance nH Mark Tolerance C 0 25 G 2 D 0 5 J 5 S 0 3 K 10 A 0 2 L 15 M 20 Coil Reading Capacitor Reading Example 1 2 D J 10K B Example 6 W K 8 2 Example 1 2 C K 1M Resistor Reading Characteristic Z Carbon fuse B Non burnable...

Page 67: ...7KC 1 16GJ4 7KLBYAP R2874 1 16GJ1KC 1 16GJ1KLBYAP R2876 1 16GJ4 7KC 1 16GJ4 7KLBYAP R2891 1 16GJ1KC 1 16GJ1KLBYAP R2878 1 16GJ390C 1 16GJ390LBYAP R2869 1 16GJ47C 1 16GJ47LBYAP R6803 1 16GJ47C 1 16GJ47LBYAP R6801 AC100 120V AC200 240V K25R 1 30 30 1 30 1 K25G K25B EL901 EL902 EL903 LP901 Set to open at 100 5 ºC F G A601 A901 F35B1270N F35B0880N B4F35B0150N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A B...

Page 68: ...GG Y_M P_SCLK2 CGR CR_AD GB 0 7 CGG Y_M TO IC101 2P GVS FROM IC5303 8P 11P V_OUT M_SDA2 CGB CB_M TO IC101 1P VOLUME FROM IC3551 13P CGR CR_M TO IC101 3P RXD1 VVS TO IC301 203P P_FAIL S_CHROMA TO IC101 71P MUTE_AV S_Y TO IC101 73P GG 0 7 CGB CB_M VCLK TO IC301 72P 5V 5V 5V 5V 3 3V 5V 9V 5V 3 3V 5V 5V 5V 5V GND_AUD 12V 3 3V_M 3 3V_M 5V 5V 5V 5V_AUD 3 3V_M 5V 3 3V_M 3 3V 1 B 1 C B 1 IN 2 G1 Y1IN 3 R1...

Page 69: ...DATA VVS FROM IC101 57P SH_G_ST OPTION2 RXD FROM IC3003 12P TURBO_ST TO IC1821 9P CS0 SH_R_STB TO IC501 10P 5V_MICROCHIP FROM IC3561 8P FAN_ERR 5V_SW FROM Q9808 B K13 K02 K12 TXD TO IC3003 10P FAN_SW TO K8A 2P M_SCLK1 3L_EN GB 0 7 NMI_PW K15 BHEN K15 GG 0 7 VHS FROM IC101 55P ICE_RESET NMI P_SCLK1 P_SDA2 IRM_STB TO IC401 94P ROMWE TURBO_STB TO IC9401 1P SCLK POWER_FAIL LAMP_PWM ROMOE WR SH_G_ST TO...

Page 70: ...504 1 16GJ100LBYAP 1 16GZ0C R3591 1 16GJ0LBYAP 1 16GJ100C R403 1 16GJ100LBYAP 1 16GZ0C R411 1 16GJ0LBYAP 1 16GZ0C R2548 1 16GJ0LBYAP 1 16GJ1KC R2504 1 16GJ1KLBYGP 1 16GZ0C R1467 1 16GJ0LBYAP 1 16GZ0C R438 1 16GJ0LBYAP 1 16GZ0C R409 1 16GJ0LBYAP 1 16GZ0C R554 1 16GJ0LBYAP X R2521 1 16GJ 10KC R9421 1 16GJ 10KLBYAP X R9408 1 16GZ0C R2533 1 16GJ0LBYAP X R2567 1 16GZ0C R2527 1 16GJ0LBYAP 1 16GZ0C R511 ...

Page 71: ...n hot and cold sides secondary circuit at the same time 2 Do not shorten the circuit between hot and cold sides 3 The grounding lead must be connected to the ground of the same circuit when measuring of voltages and waveforms CAUTION MAIN SIDE A R C A SIDE A R C A SIDE B L8 SOLDER_SIDE D5624 D5619 R5334 R5333 R4814 C5621 C5318 C4814 C4812 L5621 R5310 PB5 C5341 C5326 C5319 C5317 1 R6256 R5348 R5324...

Page 72: ...1023 R1027 R1028 C1051 R1029 R1032 R1033 R1034 R1036 R1037 C2004 C2013 C2014 D1051 C2016 R1051 R1067 R1068 R1069 R1071 R1072 R1073 R2031 R2036 R2037 SC5001 SC5003 SC5004 1AA4B10C5110A PARTS SIDE LAMP REPLACE WARNING SELECT LEFT RIGHT DOWN MENU POWER POWER READY INPUT UP Q2864 R2874 D6803 C2867 Q2863 D2868 R2869 R2871 R2895 C2862 D6811 D6809 D6808 D6807 D6806 D6804 D6802 D6801 D2872 D2871 D2869 D28...

Page 73: ... A K K K A K A C B E C B E C B E 1 2 3 4 5 6 Index 1 2 N Index Index 1 2 N 2 1 3 IN OUT GND 2 1 4 2 1 3 Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N 2 1 3 1 2 3 2 1 3 RESET GND Vdd 5 3 D G S D G S K Cathode A Anode C Collector B Base E Emitter D Drain G Gate S Source Diode Transistor FET IC E1 C2 E2 C1 B2 B1 Index Diode Transistor FET IC FET ...

Page 74: ...Diagrams Drawings KB6A ...

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