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Sanyo PID-42AE1 - 16:9, Service Manual

The Sanyo PID-42AE1 - 16:9 is a top-notch display with impressive specifications. To ensure a seamless user experience, a detailed manual is essential. Download the user manual for this product completely free from manualshive.com, providing easy access to valuable instructions to maximize the potential of your device.

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34

Printed Wiring Board

POWER BOARD (Part Side)

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T5AL250V

UK5B.N7RRM.POWER.PWB.

D603A

Q602A

D660A

IC670A

T6.3AL250V

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C648

C649

C666

C667

C678

C679

C1610

C695

C639

C635

C655

C1655

C620

C625

C626

C602

C603

C606

C652

C653

C654

C610

C613

C621

C623

C636

C612

C638

C1604

C1607

C690

C663

C665

C676

C691

C662

C677

D601

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D1606

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A-SILK

DIP

A-UNCUT SILK

Summary of Contents for PID-42AE1 - 16:9

Page 1: ...ower source differ from the design specifications Refer to the specification table Safety Notice 2 Specifications 3 On screen Service Menu System 4 Service Adjustment Data Table 5 PC Signal Support Timing List 10 Component DVI Signal Support Timing List 11 Chassis Block Diagrams 12 IC Block Diagrams 14 RS232C Settings 16 RS232C Command Tables 17 Trouble Shooting 22 Mechanical Disassembly 23 Cabine...

Page 2: ...chnician must be sure that it is completely safe to operate without danger of electrical shock Important recycling information Your SANYO product is designed and manufactured with high quality materials and components which can be recycled and reused This symbol means that electrical and electronic equipment at their end of life should be disposed of seprately In the European Union there are separ...

Page 3: ... BNC Input Composite video Output Composite video Audio Monitor Out CINCH L R Audio Speaker Out 2 x 6W DVI Input DVI D GROUP Standard PC Input Mini D SUB 15 PIN and Audio 3 5mm Jack Serial Port RS232C Input Output When ordering these products give the Name and Type No to the sales dealer Model name Contrast Ratio Screen inches cm viewing measured diagonally Display Native Resolution Veiwing angles...

Page 4: ...ta which is set in the service mode is stored into the memory IC automatically EXAMPLE Source CVBS2PAL ALL Properties Normal Red Data 200 r To exit service mode Press the MENU button or turn off the LCD Monitor by using the Mains switch INSTALLATION MODE SERVICE MODE Installation Mode On program Tuner Menu Max Volume Winter mode RC inhibition Child Lock Address Baud rate Panel protection AV Auto s...

Page 5: ... DK K R O W T E N 0 r o 1 0 K R O W T E N or NOT 1 Yes 0 No s r o l o C 0 r o 1 0 t p O m e t s y s r o l o C ystem DCR OPTION 0 1 or 0 DISABLE DELEAR MODE GRAY OR BRIGHT 1 Yes 0 No Network Standby 1 1 or 0 On Timer function 1 1 or 0 AC TIME COUNT VALUE ONLY SHOW PANEL TIME COUNT VALUE ONLY SHOW o t u A n o i t a r b i l a C C D A ADC Calibration r o t c a F 7 C 9 x 0 4 C 9 x 0 c a f _ r e V y Inf...

Page 6: ... C 9 x 0 4 C 9 x 0 c a f _ r e V y Information Recorded Data White RED GREEN BLUE E T I H W 6 5 1 0 BALANCE ADJUST INTERFACE 6 CVBS3NTSC Brightnessoffset 5 102 108 9FD Brightness Offset AV NTSC Contrastoffset 30 97 127 9FE Contrast Offset AV NTSC Saturationoffset 8 127 127 9FF Saturation Offset AV NTSC e u H 0 0 A 7 2 1 7 2 1 0 t e s f f o e u H Offset AV NTSC Sharpnessoffset 0 12 12 A01 Sharpness...

Page 7: ... s f f o e u H Sharpnessoffset 0 12 12 9 9 7 2 1 0 t e s f f o d e R 9 9 7 2 1 0 t e s f f o n e e r G e m a S 9 9 7 2 1 0 t e s f f o e u l B as Gerenal data CVBS1 11 SVIDEOPALPORT Brightnessoffset 0 102 108 A2A Brightness offset SVideo PAL Contrastoffset 0 97 127 A2B Contrast offset SVideo PAL Saturationoffset 0 127 127 A2C Saturation offset SVideo PAL e u H D 2 A 7 2 1 7 2 1 0 t e s f f o e u H...

Page 8: ...0 7 A 9 9 7 2 1 0 t e s f f o e u l B offset Component 720p 50Hz 19 COMP720P 60 PORT Brightnessoffset 5 102 108 A72 Brightness offset Component 720p 60Hz Contrastoffset 5 97 127 A73 Contrast offset Component 720p 60Hz Saturationoffset 30 127 127 A74 Saturation offset Component 720p 60Hz e u H 5 7 A 7 2 1 7 2 1 0 t e s f f o e u H offset Component 720p 60Hz Sharpnessoffset 3 12 12 A76 Sharpness off...

Page 9: ...nent 1080p 60Hz e u H B A A 7 2 1 7 2 1 0 t e s f f o e u H offset Component 1080p 60Hz Sharpnessoffset 3 12 12 AAC Sharpness offset Component 1080p 60Hz R W D A A 9 9 7 2 1 0 t e s f f o d e R offset Component 1080p 60Hz G W E A A 9 9 7 2 1 0 t e s f f o n e e r G offset Component 1080p 60Hz B W F A A 9 9 7 2 1 0 t e s f f o e u l B offset Component 1080p 60Hz 26 PC Brightnessoffset 0 102 108 AB1...

Page 10: ...75 70 XGA 1024 x 768 68 68 85 00 XGA VESA 85Hz 1024 x 768 60 24 75 08 MAC_Normal 19 1280 x 720 37 5 50 00 720p 50Hz 1280 x 960 60 00 60 00 SXGA VESA 60Hz 1280 x 1024 79 976 75 025 SXGA VESA 75Hz 1280 x 1024 63 370 60 01 SXGA 1280 x 1024 63 34 59 98 SXGA 1280 x 1024 63 74 60 01 SXGA 1280 x 1024 63 79 60 18 SXGA 1280 x 1024 63 90 60 00 SXGA 1280 x 1024 81 13 76 107 SXGA 1152 x 900 61 20 65 20 SXGA 1...

Page 11: ... 875 75 SVGA VESA 75Hz 832 x 624 49 72 74 55 MAC_NORMAL 16 1024 x 768 48 36 60 XGA VESA 60Hz 1024 x 768 60 23 75 03 XGA VESA 75Hz 1024 x 768 56 47 70 07 XGA VESA 70Hz 1024 x 768 60 24 75 08 MAC_NORMAL 19 1152 x 870 68 68 75 06 MAC_NORMAL 21 1280 x 1024 63 98 60 02 SXGA VESA 60Hz 720 x 480 31 7 59 94 480p 720 x 480 15 73 59 94 480i 768 x 575 31 25 50 575p 768 x 575 15 63 50 575i 1280 x 720 37 5 50 ...

Page 12: ...12 Chassis Block Diagrams AV3 IN OUT 3D COMB FLITER SCALER DDR FLASH This is a diagram for all models and therefore differs slightly from the actual block diagram ...

Page 13: ...OL UNIT IC6601 BA033CC0WFPP 3V3STB 22mA 22mA 23m 1250mA 80mA 110mA 110mA 12mA 12mA 100m IC4001 FLASH 39VF1601 9mA 50mA 2A IC1801 I O EXPAND PCA9534PWP IC2007 TC7SET08FUP INPUT RUSH CURRENT 5A 52 180m 100mA 1300 100mA 300mA INPUT RUSH CURRENT 3A 52 35mA P O W E R B O A R D IC6612 MP2367DNEP 3 3V 2V5_DDR 3V3 I O IC4201 IC4202 SDRAM QXXAVC907 M IC4002 BD5260GG IC802 IC803 BR24L04FJ WP IC2001 TSH344ID...

Page 14: ...A R FSDQM02 3 VGA G VGA R CKE INT_SW CH3E DET CH2E H CH1E V CH0E AV2 R CH3O AV2 G CH2O AV2 B CH1O SC_RIN CH0O N I G _ C S T E D _ C N Y S CKO SC_BIN DCR_ENABLE T U O V T _ 1 C S 1 R O C S 1 L O C S PANEL ON N I _ K L B 1 R L I C S FAN_CONT SC1_CVBS SENOR1 RGB_SW OCMADDR0 21 OCMDATA0 15 OCM RE AVX L R OCM WE ROM_CS RESET PC_L R RC KEY IN AV3_CVBS POWER SW BL_ON BL_ADJ MUTE LINE_OFF IC Block Diagram...

Page 15: ...OUT SCART 1 AUDIO IN COMP L R SCI L R SCO L R SC30 L R PC L R OUT YDA138 R2S15903SP PIP UK5B BLOCK DIAGRAM Video TMDS DVI D PC IN VGA AV2 IN AV2 IN AV2 OUT AV3 OUT AV3 IN SCART 1 SC1 CVBS SC1 RGB SC1 TVOUT AV3 CVBS BA7657F VP OUT IC Block Diagrams ...

Page 16: ...ling pc Address format command The adressing format command is used for operating multiple monitor sets from a single pc via the RS232 command line If you set your monitor address to 000 it will never respond to any addressing command from the pc If the address from the pc is FFF all monitor sets will execute the command The address format command is defined by one command one line which starts wi...

Page 17: ... C27 Wide Zoom 14 9 direct C28 Wide Title in 14 9 direct C29 Wide Full direct C30 Picture C0F Wide Normal direct C70 AV1 direct C71 RGB direct C72 AV2 RGBHV direct C73 AV2 YPbPr direct C74 AV3 direct C75 DVI direct C76 PC direct C64 PC Auto adjust C92 Factory settings CF PSAVE ON Power save ON CF PSAVE OFF Power save OFF CF CLOK ON Child lock ON CF CLOK OFF Child lock OFF CF DEA RMCY RC inhibition...

Page 18: ... White Balance Green CR WBAL B Status of White Balance Blue CR NZRED Status of Noise reduction setting CR FILM Status of Film mode setting CR IMAGE Status of Image selection The same as PICTURE mode CR DCDI Status of DCDi setting CR ACCACM Status of ACC ACM setting CR CCS Status of CCS setting CR MPEGNR Status of MPEG NR setting r PC Read Command Table Status read command Item CR H POS Status of H...

Page 19: ...ommand Item CR SCREEN Status of screen size The same of WIDE mode RS232C Command Tables r Time Read Command Table Status read command Item CR PANELH Status of accumulated lifetime of panel The same as CR_LAMPH Command CR MONH Status of accumulated lifetime of monitor The same as CR_PROJH Command r Sound control Read Command Table Status read command Item CR VOLUME Status of volume value CR MUTE St...

Page 20: ...l array CR TILE VSETS Status of Tile mode the number of Vertical array CR TILE HLOCAT Status of Tile mode the number of Horizontal allocation CR TILE VLOCAT Status of Tile mode the number of Vertical allocation CR TILE BZLHADJ Status of Tile mode the width of bezel Horizontal CR TILE BZLVADJ Status of Tile mode the width of bezel Vertical CR ONPROG Status of On Program information CR WINTERMODE St...

Page 21: ...e Table Error code Note Receiving the data that cannot be decoded The wrong indication of parameter Wrong figured number or wrong word is included 000 Normal receiving no error 102 If the command of out of range is directly entered valuable parameter 103 No matching with Hardware Command for optional function which is not equipped 201 If the command of Out of range is entered by inclement or decre...

Page 22: ... off No colour poor picture Darker brighter picture etc Visible line on the picture Part of the display is poor No operation of RC handset No operation of the key Switch Change the SW board Check child lock is off Change the RC or SW board Check the RC inhibit is off Change the panel Change the MAIN board If not change the panel Change the LCD panel Check the connection of the AC cord AC plug and ...

Page 23: ...23 Mechanical Disassembly Remove screws A x 14 4 x 14 and screws B x 4 M4 x 18 A A A A A A A A A B B B B A A A A A Removal of BACK PLATE ...

Page 24: ...24 2 Remove screws A x 1 M3 x 8 and then remove LID BACK A 1 Remove screws C x 10 3 x 20 D x 2 3 x 10 C C C C C C C C C C D D Removal of LID BACK ...

Page 25: ...25 Mechanical Disassembly Location of Circuit Board and Electric Parts POWER SIGNAL Chassis removal C A B Screw A M3 x 8 Screw B M3 x 8 C 2pcs of PCB SPACER BOSS ...

Page 26: ...AL N8FA 6550034793 SPACER SHEET N8FA X2 CABI FRONT SIDE 6550034786 SPACER SHEET A N8FA X4 CABI FRONT TOP BOTTOM 9103151350 GASKET C N2HE X4 9103276084 GASKET J3TW X3 6103483238 HOLDER MAIN PCB N8FA METAL PLATE 6103483245 HOLDER POWER PCB N8FA METAL PLATE 12 6103483306 MOUNTING VESA N8FA X2 13 6103483290 VESA BRACKET N8FA X2 6550022554 ADHESIVE CLOTH TAPE 6550024848 FIXER CABLE TIES L100 6550035721...

Page 27: ...AL N8FA 6550034793 SPACER SHEET N8FA X2 CABI FRONT SIDE 6550034786 SPACER SHEET A N8FA X4 CABI FRONT TOP BOTTOM 9103151350 GASKET C N2HE X4 9103276084 GASKET J3TW X3 6103483238 HOLDER MAIN PCB N8FA METAL PLATE 6103483245 HOLDER POWER PCB N8FA METAL PLATE 12 6103483306 MOUNTING VESA N8FA X2 13 6103483290 VESA BRACKET N8FA X2 6550022554 ADHESIVE CLOTH TAPE 6550024848 FIXER CABLE TIES L100 6550035721...

Page 28: ...R 6103495224 STANDARD WIRE K39L K19L 6103495231 STANDARD WIRE KJ 39J 6103395722 STANDARD WIRE ASSY JPN CN200 CN4 6520027619 NON STANDARD WIRE ASSY KSPR SP 6520025431 NON STANDARD WIRE ASSY JPN KSPL SP 6520025424 NON STANDARD WIRE ASSY JPN CHASSIS ELECTRICAL PARTS LIST Product safety should be considered when a component replacement is made in any area of a receiver Components indicated by a mark i...

Page 29: ...9450541156 CORD POWER 3 0MK USA 6520030183 CORD POWER 1950MM OTHER COMPONENT ELECT LCD PANEL 6451019530 ASSY LCD FHD LVDS CABLE 6520031500 CORD 51P 51P 51P LVDS CN3 KQ 9103306347 STANDARD WIRE ASSY JPN CN2 KR 6103495224 STANDARD WIRE K39L K19L 6103495231 STANDARD WIRE KJ 39J 6103395722 STANDARD WIRE ASSY JPN CN200 CN4 6520027619 NON STANDARD WIRE ASSY KSPR SP 6520025431 NON STANDARD WIRE ASSY JPN ...

Page 30: ...30 PCB Assemble ...

Page 31: ...31 D603 D601 Q60 Q60 Q160 Q604 D663 D662 D660 D690 T601 T602 PCB Assemble ...

Page 32: ...8131 C6601 RB4022 C1206 R8132 C6602 RB4023 C1207 C6603 RB4024 C1208 TP_6604 C6604 RB4025 C1209 6 4 1 3 Q6601 C6605 C6606 C6607 C6608 1 4 5 8 IC8131 C6609 C1210 RB7101 C1212 RB7102 C1213 RB7103 C1214 C6610 R8141 C6611 C1216 R8142 C6612 C1217 R8143 C6613 C1218 C1600 R8144 C6614 C1219 C6615 C1602 R8146 C6616 R8147 C6617 R8148 C6618 R8149 8 5 1 4 IC8141 C6619 C1220 C1221 C1222 C1223 C1224 C6620 C1225 ...

Page 33: ...42 C843 C844 C8104 C845 C846 C847 R883 C848 C849 R885 R887 R7145 R7147 C850 R4075 C851 C852 C853 C854 R891 C855 R892 R893 C857 R894 R895 C859 C860 C861 C862 C863 C864 R7351 C865 D8101 R7352 C866 R7353 D8103 R7354 R7355 R7356 R7357 R7358 R7359 C876 C877 C878 C879 C880 RB4009 L8002 J2096 J2097 RB4010 RB4011 C1002 RB4012 C1003 RB4013 C1004 C1005 Q1001 C1006 Q1002 Q1008 Q1009 S001B SH13 SH14 SH15 Q120...

Page 34: ... R660 R 6 6 1 R1618 E Q1606 VA601 12 7 6 1 L605 T601 12 7 1 6 T602 1 9 18 10 T6011 D663 D662 D660 J609 J668 J667 R603 L604 D603 C605 L603 L602 C607 L601 C647 C608 L606 C1632 3 4 2 1 D650 D661 J662 J663 C1601 C1630 D690 C692 1 11 CN3 L660 L661 JP631 JP636 JP637 J624 J602 JP635 JP634 J603 J607 J606 J604 J605 J613 J614 J612 J601 C601 C604 C619 JP633 VA602 F602 JP623 1 4 K601 JP622 JP615 JP616 J647 J6...

Page 35: ...C631 C632 C633 C634 C637 C640 C664 C675 C6009 C693 C694 C6022 C6024 C6025 C6800 C6801 C6803 C1602 C1603 C1605 C1606 C1608 C1609 C1664 C1675 C1689 C1693 C618 D638 D1601 D1605 D610 D611 D612 D630 D631 D6801 D6802 D1602 D691 D604 D6805 D6806 JP610 JP611 JP612 JP620 JP621 R609 R612 R613 R615 R616 R623 R632 R634 R636 R637 R642 R643 R644 R645 R647 R648 R651 R656 R667 R691 R693 R694 R695 R696 R697 R698 R...

Page 36: ...K K A K A C B E C B E C B E 1 2 3 4 5 6 Index 1 2 N Index Index 1 2 N 2 1 3 IN OUT GND 2 1 4 2 1 3 Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N 2 1 3 1 2 3 2 1 3 RESET GND Vdd 5 3 D G S D G S A Anode E Emitter S Source Diode Transistor FET IC E1 C2 E2 C1 B2 B1 Index Diode Transistor FET IC FET Pin Description of Semiconductors ...

Page 37: ... Electrolytic P Electrolytic non polarized C Ceramic temperature compensation K Ceramic F Polyester N Polypropylene M Metalized polypropylene H Metalized polypromylar B Ceramic semiconductor G Metalized polyestel Y Composite film S Styrol T Tantalum oxide solid electrolytic U Organic semiconductive electrolyte D Electric double layer electrolytic Mark Tolerance A not specified B 0 1 C 0 25 D 0 5 F...

Page 38: ...1 X SC3902 1 2 SLR343BCT D3901 Z30B0220G SC3903 1 2 KK220GQ C3904 J10EG045G K19L 1 4 X SC3905 1 2 1 10GJ390C R3905 X D3902 5VCPU 25KZ 0 1GQF C3903 K19L_3 K19L_4 K19L_G 6 3KK10MB C3905 6 3KK10BA 6 3KM10GMB 6 3KK10MB C3906 6 3KK10BA 6 3KM10GMB D3901A 1KA2SAM012 U20C11701 A3901 5 1 4 2 3 RC LED LED BOARD ...

Page 39: ... J10EG085G K39J 1 2 3 4 5 6 7 8 K39J_1 K39L_4 J10EG045G K39L 1 4 K39L_2 K39L_3 K39L_G S10B6930G SW3955 1 2 3 4 S10B6930G SW3951 1 2 3 4 S10B6930G SW3953 1 2 3 4 S10B6930G SW3954 1 2 3 4 S10B6930G SW3952 1 2 3 4 1 10GJ18C R3957 1 10GJ150C R3956 1 10GZ0C R3955 1 10GJ470C R3954 1 10GJ820C R3953 1 10GJ2KC R3952 1 10GJ47C R3951 POWER_SW POS KEY_IN INPUT POWER_KEY MENU POS ...

Page 40: ...2010_2 X D2029 X J2097 X D2027 1 10GJ100C R2083 1 10GJ100C R2078 K2010_5 1 10GZ0C R2073 1 10GJ100C R2080 X J2096 X R2087 X R2088 TXD K2010_3 RXD 1 10GJ100C R2084 X J2075M 1 10GZ0C R2081 1 10GZ0C R2111 16KZ1FA C2018 1 10GZ0C R2086 5VSTB_SW 3V3STB RXD0 TC7SET08FUP IC2004 1 2 3 4 5 TC7SET08FUP IC2005 1 2 3 4 5 TC7SET08FUP IC2007 1 2 3 4 5 B4J10B0240N K2005 1 2 3 4 5 6 7 8 9 10 11 ASDA ASCL X R2093 X ...

Page 41: ...1GQF C807 25KZ0 1GQF C4022 25KZ0 1GQF C838 25KZ0 1GQF C812 25KZ0 1GQF C803 25KZ0 1GQF C861 25KZ0 1GQF C837 25KZ0 1GQF C852 25KZ0 1GQF C858 25KZ0 1GQF C813 25KZ0 1GQF C849 25KZ0 1GQF C848 25KZ0 1GQF C853 25KZ0 1GQF C817 25KZ0 1GQF C811 25KZ0 1GQF C4011 25KZ0 1GQF C842 25KZ0 1GQF C850 25KZ0 1GQF C834 25KZ0 1GQF C851 25KZ0 1GQF C816 25KZ0 1GQF C831 25KZ0 1GQF C841 25KZ0 1GQF C833 25KZ0 1GQF C864 25KZ...

Page 42: ...2 2FA C1110 PC_R 1 10 GJ330C R2010 1 10GZ0C R1564 1 10GJ10KC R1213 X C1114 AV2IN_B PB 1SS355 D6615 25KZ0 1GQF C015 16EM100RP C1201 P_FAIL1 UDZS10BG D1003 1 10GZ0C R031 UDZS10BG D1034 TMDSC 1 10GZ0C J2020 KK8200GQ C1208 KK8200LZB KK8200LBYAG K2010_3 CJ1000CGQ C2029 1 10GZ0C R1083 UDZS10BG D1002 GND KK8200GQ C1206 KK8200LBYAG KK8200LZB K1009_3 1 10 GJ10KC R1882 25KZ 0 1GQF C6654 1SS355 D6605 AV2_GND...

Page 43: ...610 1 10GJ1KC R1607 1 10GJ10KC R1606 1 10GJ5 6KC R1614 16KK0 22LZB C6024 16KK0 22GQ MYG314K385 VA601 1 2 DHXAVB019 R603 IC1601 1 LUVP 2 LATCH PLIMIT 3 CS FB 4 GND 5 OUT 6 VCC 7 NC 8 VSTR 1 10GJ1KC R623 X R630A 2SJ0 68 R654 X JP634 X JP636 X JP606 X JP633 X JP631 X JP632 X JP635 X JP637 2000KK470NH C655 1 10GF5 6KC R616 1 10GJ150KC R1611 1 10GJ15KC R1623 GJ56KB R1603 GJ56KB R1617 GJ750KB R626 GJ3 9...

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