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2.   SPECIFICATIONS

Rated Power Consumption  . . . 1600W
Microwave Output  . . . . . . . . . . 1000W
Frequency  . . . . . . . . . . . . . . . . 2,450MHz±50MHz
Power Supply  . . . . . . . . . . . . . 120V, 60Hz
Rated Current  . . . . . . . . . . . . . 12.9Amp
Safety Devices . . . . . . . . . . . .  Thermal Fuse open

at 167

o

C for Cavity

Thermal Protector open
at 122

o

C for Magnetron

Fuse (Cartridge Type 15A)
Primary Interlock Switch
Door Sensing Switch and
Relay 2
Interlock Monitor Switch

Timer  . . . . . . . . . . . . . . . . . . . Electronic Digital, up to

99 min. 99 sec.

Overall Dimensions  . . . . . . . . . 525(W) x 420(D) x 283(H)

mm

Oven Cavity Size . . . . . . . . . . . 350(W) x 371(D) x 208(H)

mm

Turn Table Diameter  . . . . . . . . 340mm
Effective Capacity of 
Oven Cavity  . . . . . . . . . . . . . . 26 liters
Net Weight  . . . . . . . . . . . . . . . Approx. 16.5kg

3.   POWER OUTPUT MEASUREMENT

NOTE

4. PRECAUTIONS AND REPAIR SERVICE TIPS

PRELIMINARY

The power output specification, 1000 W on this model is
measured with IEC measurement.  The power output is
measured with two (2) liters water is equivalent
to 1000 W in measurement with IEC, when measured with
the following power output. 

(1)

(2)

(3)

(4)

(5)

(6)

(7)

Fill two beakers (glass or plastic) with each one liter of
tap water (about 20

o

C) and measure the water temper-

ature.  (Use a thermometer with a 1/10 degree gauge).

Place the beakers side by side in the centre of the glass
tray.

Close the door, set the “TIME” for two minutes.  (“2 00”
in the display window.)  Touch the “START” key and heat
the water exactly for two minutes.

Take the beakers out, immediately stir the water and
measure the water temperature respectively.

Calculate the temperature rise of water in each beaker.
Then calculate the average value of two temperature
rises.
Output power can be calculated by the equation;

Power Output (W) = 70 x Dt

Where Dt is an average temperature rise in degrees
Centigrade.

Output shall be in the following range :

AverageTemperature Rise    Power Output

Minimum

10.9

o

C

763W

Maximum

14.0

o

C

980W

Power Output is affected by the line voltage under load.
For correct Power Output measurement, the line voltage
under load must be 120± 2volts.

A.

B.

SINCE NEARLY 2,000 VOLTS EXISTS IN SOME 
CIRCUITS OF THIS MICROWAVE OVEN, REPAIRS
SHOULD BE CARRIED OUT WITH GREAT CARE.

TO AVOID POSSIBLE EXPOSURE TO MICROWAVE
ENERGY LEAKAGE, THE FOLLOWING PRE-
CAUTIONS MUST BE TAKEN BEFORE SERVICING

(1)

(a)

(b)

(2)

(a)

(b)

(3)

(a)

(b)

(c)

(d)

(e)

(f)

(4)

(a)

(b)

(c)

(d)  

(e)

Before the power is applied :

Open and close door several times to make sure
the primary interlock switch, the interlock monitor
switch and the door sensing switch operate proper-
ly.  (Listen for the clicking sound from the switches.)
Make sure the interlock monitor switch closes after
the primary interlock switch is opens when the door
is opened.
(See pages 1 and 6)

Make sure the perforated screen and the choke
dielectric of the door are correctly mounted.

After the power is applied :

Open and close the door to see if the interlock
mechanism operates properly.

Check microwave energy leakage with a leakage
detector and confirm the energy leakage is below  5
mW/cm

2

.

Do not operate the unit until it is completely
repaired, if any of the following conditions exists:

Door does not close firmly against the cavity front.

The hinge is broken.

The choke dielectric or the door seal is damaged.

The door is bent or warped, or there is any other
visible damage to the oven that may cause
microwave energy leakage.
NOTE : Always keep the seal clean.

Make sure that there are no defective parts in the
interlock mechanism.

Make sure there are no defective parts in the
microwave generating and transmission assembly.
(especially waveguide).

The following items should be checked after the
unit is repaired :

The interlock monitor switch is connected correctly
and firmly.

The magnetron gasket on the magnetron is proper-
ly positioned.

Waveguide and oven cavity are intact (no leakage
of microwave energy).

The door can be properly closed and the safety
switches work properly.

The oven must be stopped when the door is
opened or the time is up.

The oven must not be operated with any of the
above components removed or bypassed.

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2  

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Summary of Contents for EM-S100

Page 1: ...ENT OF SERVICE MANUAL Microwave Oven EM C160US REFERENCE NO SM 640180 See the Service Manual of EM C180US SM 640179 except the items described in this Service Manual PRODUCT CODE NO 437 453 00 REFERENCE NO SM 860235 CAUTION WARNING TO SERVICE TECHNICIANS PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY a Do not operate or allow the ove...

Page 2: ... i ...

Page 3: ... 1 ...

Page 4: ...the line voltage under load must be 120 2volts A B SINCE NEARLY 2 000 VOLTS EXISTS IN SOME CIRCUITS OF THIS MICROWAVE OVEN REPAIRS SHOULD BE CARRIED OUT WITH GREAT CARE TO AVOID POSSIBLE EXPOSURE TO MICROWAVE ENERGY LEAKAGE THE FOLLOWING PRE CAUTIONS MUST BE TAKEN BEFORE SERVICING 1 a b 2 a b 3 a b c d e f 4 a b c d e Before the power is applied Open and close door several times to make sure the p...

Page 5: ...aracteristics for safety and must be replaced using parts listed in this manual All service on M W ovens should be performed by a qualified technician using approved testing equipment Customers should not attempt replace component marked with a symbol 3 ...

Page 6: ... 4 6 TEST PROCEDURES AND TROUBLESHOOTING ...

Page 7: ... 5 ...

Page 8: ... 6 ...

Page 9: ... 7 ...

Page 10: ... 8 ...

Page 11: ... 9 ...

Page 12: ... 10 ...

Page 13: ...7 DISASSEMBLY INSTRUCTIONS 11 ...

Page 14: ... 12 ...

Page 15: ... 13 ...

Page 16: ... 14 ...

Page 17: ... x 10 x 0 8 1 Key Part No Description Q ty No 14 617 120 8481 Washer 1 15 617 220 5052 Receptacle 1 16 617 199 1048 Rest 1 17 617 215 2714 Turn Table 1 18 617 181 4248 Antenna Complete 1 19 617 162 1938 Protective Cover 1 20 411 069 1707 SCR TPG TRS 4 x 6 DA 1 21 411 006 6604 SCR TPG PAN 3 x 6 Z1 1 22 617 200 0381 Thermal Fuse 167 C 1 23 617 080 5315 Special Washer 1 24 617 224 1081 Protective Cov...

Page 18: ...197 7417 Blower Motor 1 Key Part No Description Q ty No 18 411 082 5201 SCR TPG TRS 4 x 10 Z1 2 19 617 196 8507 Blower Fan 1 20 617 124 1181 Latch Lever 1 21 617 152 4741 Micro Switch Primary Interlock 1 V 5930D 22 617 004 5575 Micro Switch Interlock Monitor 1 V 5220DZ 23 617 152 4741 Micro Switch Door Sensing 1 V 5930D 24 617 124 1198 Latch Lever 1 25 617 124 1174 Lever Stopper 1 26 411 102 5907 ...

Page 19: ...on Q ty No 6 617 180 6151 Hinge Upper 1 7 411 011 0802 Bolt Hex SW W 5 x 14 2 8 617 124 0948 Choke Dielectric 1 9 617 124 0931 Door Sheet 1 10 617 101 1494 Spring 1 11 617 179 2478 Door Latch 1 17 NOTE All component have special characteristics for safety and must be replaced using parts listed in this manual All service on M W ovens should be performed by a qualified technician using approved tes...

Page 20: ...6 7964 Power Control Circuit Board 1 8 411 129 5805 SCR TPG BIN 3 x 10 Z1 2 9 617 080 9559 Spring Door Release Lever 2 10 617 124 1143 Door Release Lever 1 Key Part No Description Q ty No 617 208 7757 Operating Instructions 1 617 208 7702 Carton Box Complete 1 617 208 7597 Name Plate 1 PRINTED MATTER Items Not Illustrated 18 NOTE All component have special characteristics for safety and must be re...

Page 21: ...CONTROL CIRCUIT BOARD Part No 617 206 7964 19 ...

Page 22: ...9 OVERALL CIRCUIT DIAGRAM 20 ...

Page 23: ......

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