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2 .

2 .

2 .

2 .

2 . SPECIFICA

SPECIFICA

SPECIFICA

SPECIFICA

SPECIFICATIONS

TIONS

TIONS

TIONS

TIONS

Rated Power Consumption .. 1480W.
Microwave Output ................ 1050W.
Frequency ............................. 2,450MHz±50MHz.
Power Supply ........................ 120V±12V, 60Hz.
Rated Current ....................... 12.9 Amp.
Safety Devices ..................... Thermal Fuse open at

332°F (167°C) for Cavity.
Thermal Protector open at
252°F (122°C) for Magnetron.
Fuse (Cartridge Type 20A)
Primary Interlock Switch,
Door Sensing Switch and
Relay 2.
Interlock Monitor Switch.

Timer ..................................... Electronic Digital, up to

99 min. 99 sec.

Overall Dimensions ................ 20

5

/

8

”(W) x 16

1

/

2

”(D) x 11

3

/

8

”(H)

Oven Cavity Size .................. 13

3

/

4

”(W) x 14

5

/

8

”(D) x 8

1

/

2

”(H)

Turn Table Diameter .............. 10

7

/

8

Effective Capacity of
Oven Cavity .......................... 1.1 Cubic Feet.
Net Weight ........................... Approx. 34.5 Lbs.

3 .

3 .

3 .

3 .

3 . POWER OUTPUT MEASUREMENT

POWER OUTPUT MEASUREMENT

POWER OUTPUT MEASUREMENT

POWER OUTPUT MEASUREMENT

POWER OUTPUT MEASUREMENT

NOTE

NOTE

NOTE

NOTE

NOTE

The power output specification, 1050W. on this model is
measured with IEC measurement.  The power output is
measured with two (2) liters water is equivalent to 1050W.
in measurement with IEC, when measured with the following
power output.

(1) Fill two beakers (glass or plastic) with each one liter of

tap water (about 20°C) and measure the water temperature.
(Use a thermometer with a 1/10 degree gauge).

(2) Place the beakers side by side in the centre of the glass tray.

(3) Close the door, set the “TIME” for two minutes. (“200” in

the display window).  Touch the “START” key and heat
the water exactly for two minutes.

(4) Take the beakers out, immediately stir the water and

measure the water temperature respectively.

(5) Calculate the temperature rise of water in each beaker.

Then calculate the average value of two temperature rises.
Output power can be calculated by the equation :
            Power Output (W) = 70 x

 ∆

t

Where 

t is an average temperature rise in degrees

Centigrade.

(6) Power Output shall be in the following range :

Average Temperature Rise

Power Output

Minimum

19.6°F (10.9°C)

763W

Maximum

20.0°F (14.0°C)

980W

(7) Power Output is affected by the line voltage under load.

For correct Power Output measurement, the line voltage
under load must be 120±1 volts.

4 .

4 .

4 .

4 .

4 . PRECAUTIONS AND REP

PRECAUTIONS AND REP

PRECAUTIONS AND REP

PRECAUTIONS AND REP

PRECAUTIONS AND REPAIR SER

AIR SER

AIR SER

AIR SER

AIR SERVICE TIPS

VICE TIPS

VICE TIPS

VICE TIPS

VICE TIPS

PRELIMINAR

PRELIMINAR

PRELIMINAR

PRELIMINAR

PRELIMINARY

Y

Y

Y

Y

A.

A.

A.

A.

A. SINCE NEARL

SINCE NEARL

SINCE NEARL

SINCE NEARL

SINCE NEARLY 2,000 VOL

Y 2,000 VOL

Y 2,000 VOL

Y 2,000 VOL

Y 2,000 VOLTS EXISTS IN SOME CIR-

TS EXISTS IN SOME CIR-

TS EXISTS IN SOME CIR-

TS EXISTS IN SOME CIR-

TS EXISTS IN SOME CIR-

CUITS OF THIS MICROW

CUITS OF THIS MICROW

CUITS OF THIS MICROW

CUITS OF THIS MICROW

CUITS OF THIS MICROWA

A

A

A

AVE OVEN, REP

VE OVEN, REP

VE OVEN, REP

VE OVEN, REP

VE OVEN, REPAIRS SHOULD

AIRS SHOULD

AIRS SHOULD

AIRS SHOULD

AIRS SHOULD

BE CARRIED OUT WITH GREA

BE CARRIED OUT WITH GREA

BE CARRIED OUT WITH GREA

BE CARRIED OUT WITH GREA

BE CARRIED OUT WITH GREAT CARE.

T CARE.

T CARE.

T CARE.

T CARE.

B.

B.

B.

B.

B. TO A

TO A

TO A

TO A

TO AVOID POSSIBLE EXPOSURE TO MICROW

VOID POSSIBLE EXPOSURE TO MICROW

VOID POSSIBLE EXPOSURE TO MICROW

VOID POSSIBLE EXPOSURE TO MICROW

VOID POSSIBLE EXPOSURE TO MICROWA

A

A

A

AVE

VE

VE

VE

VE

ENERGY LEAKAGE, THE FOLLOWING PRECAUTIONS

ENERGY LEAKAGE, THE FOLLOWING PRECAUTIONS

ENERGY LEAKAGE, THE FOLLOWING PRECAUTIONS

ENERGY LEAKAGE, THE FOLLOWING PRECAUTIONS

ENERGY LEAKAGE, THE FOLLOWING PRECAUTIONS
MUST BE T

MUST BE T

MUST BE T

MUST BE T

MUST BE TAKEN BEFORE SER

AKEN BEFORE SER

AKEN BEFORE SER

AKEN BEFORE SER

AKEN BEFORE SERVICING.

VICING.

VICING.

VICING.

VICING.

(1) Before the power is applied :

(a) Open and close door several times to make sure the

primary interlock switch, the interlock monitor switch
and the door sensing switch operate properly.
(Listen for the clicking sound from the switches).
Make sure the interlock monitor switch closes after
the primary interlock switch is opens when the door
is opened.  (See pages 1 and 6).

(b) Make sure the perforated screen and the choke die-

lectric of the door are correctly mounted.

(2) After the power is applied :

(a) Open and close the door to see if the interlock mech-

anism operates properly.

(b) Check microwave energy leakage with a leakage

detector and confirm the energy leakage should be
no greater than 4mW/cm

2

 to allow for measurement

uncertainty.

(3) Do not operate the unit until it is completely repaired,

if any of the following conditions exists  :

(a) Door does not close firmly against the cavity front.
(b) The hinge is broken.
(c) The choke dielectric or the door seal is damaged.
(d) The door is bent or warped, or there is any other

visible damage to the oven that may cause microwave
energy leakage.

NOTE  :  

Always keep the seal clean.

Always keep the seal clean.

Always keep the seal clean.

Always keep the seal clean.

Always keep the seal clean.

(e) Make sure that there are no defective parts in the

interlock mechanism.

(f) Make sure there are no defective parts in the

microwave generating and transmission assembly.
(especially waveguide).

(4) The following items should be checked after the unit

is repaired :

(a) The interlock monitor switch is connected correctly

and firmly.

(b) The magnetron gasket on the magnetron is properly

positioned.

(c) Waveguide and oven cavity are intact (no leakage of

microwave energy).

(d) The door can be properly closed and the safety

switches work properly.

(e) The oven must be stopped when the door is opened

or the time is up.

The oven must not be operated with any of the above

The oven must not be operated with any of the above

The oven must not be operated with any of the above

The oven must not be operated with any of the above

The oven must not be operated with any of the above
components r

components r

components r

components r

components removed or bypassed.

emoved or bypassed.

emoved or bypassed.

emoved or bypassed.

emoved or bypassed.

- 2 -

Summary of Contents for EM-N107AS

Page 1: ...e or transmission line and cavity for proper alignment integrity andconnections d Any defective or misadjusted components in the interlock monitor door seal and microwave generation and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e AmicrowaveleakagechecktoverifycompliancewiththeFederalperformancestandar...

Page 2: ...ener owave ener owave ener owave energy emission gy emission gy emission gy emission gy emission On every service calls check for microwave energy emission must be made according to the following manner Measur Measur Measur Measur Measurement of ener ement of ener ement of ener ement of ener ement of energy emission gy emission gy emission gy emission gy emission Measurement must be made with the ...

Page 3: ...tput 600W Frequency 2 450MHz 50MHz Power Supply 120V 12V 60Hz RatedCurrent 8 0 Amp Safety Devices Thermal Fuse open at 291o F 144o C for Cavity Thermal Protector open at 252o F 122o C for Magnetron Fuse Cartridge Type 15A Primary Interlock Switch Door Sensing Switch and Relay 2 Interlock Monitor Switch Timer Electronic Digital up to 99min 99 sec Overall Dimensions 183 16 W x 1313 16 D x 913 16 H O...

Page 4: ... 2 3 CIRCUIT DIAGRAM 3 CIRCUIT DIAGRAM 3 CIRCUIT DIAGRAM 3 CIRCUIT DIAGRAM 3 CIRCUIT DIAGRAM WIRING COLOR O ORANGE R RED W WHITE BK BLACK BL BLUE Y YELLOW Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 ...

Page 5: ...he holes on the connector are properly sure the holes on the connector are properly sure the holes on the connector are properly sure the holes on the connector are properly Ohm Meter as illustration below Ohm Meter as illustration below Ohm Meter as illustration below Ohm Meter as illustration below Ohm Meter as illustration below inserted in hooks of the plastic fastener in S101 inserted in hook...

Page 6: ... 411 082 5201 SCR TPG TRS 4 x 10 Z1 6 3 411 160 6007 SCR TPG TRS SRT 4 x 10 Z1 3 4 617 216 8906 PowerCord 1 5 411 160 6106 SCR S T TRS SRT 4 x 10 Z1 1 6 617 228 8925 Oven Cavity Not Service Part 1 7 617 124 1068 GearMotor 1 8 411 010 5808 SCR EVR PAN 4 x 10 Z1 2 9 617 177 8656 Bottom Plate Not Service Part 1 1 0 617 167 5573 Plastic Foot with Canoe Clip 4 1 1 411 011 0802 Bolt Hex SW W5 x 14 Z1 2 ...

Page 7: ... 8700 Duct Mag Exhaust 1 15 617 005 5147 Lamp 120V 20W 1 ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING APPROVED TESTING EQUIPMENT CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK Key Part No Description Q ty No 16 617 230 2713 Lamp Socket 1 17 617 178 5487 Blower Motor 1 18 412 010 8301 SCR TPG TRS 4 x 10 E 2 19 617 177 9974 Blower ...

Page 8: ... Description Q ty No 5 617 177 9318 Door Sheet 1 6 411 054 1903 Nut Hex Flg W SRT 5 2 7 617 180 6151 Hinge Upper 1 8 411 011 0802 Bolt Hex SW W 5 x 14 2 9 617 158 0617 Spring 1 1 0 617 179 2478 Door Latch 1 Key Part No Description Q ty No 1 617 234 7240 Door Cover 1 2 617 178 5340 Door Panel 1 3 617 202 8354 Door Main Frame Also 1 order Door Sheet when replacing Door Main Frame 4 617 178 0062 Chok...

Page 9: ...PLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK Key Part No Description Q ty No 4 617 178 5432 Control Base 1 5 411 160 6205 SCR TPG TRS SRT 4 x 10 Z1 1 6 617 222 1847 Power Control Circuit Board 1 7 411 129 5805 SCR TPG BIN 3 x 10 Z1 2 8 617 080 9559 Spring Door Release Lever 1 9 617 234 7271 Door Release Lever 1 Key Part No Description Q ty No 1 617 234 7288 Control Sheet Also order 1 Touch Key Boar...

Page 10: ...T BOARD CONTROL CIRCUIT BOARD CONTROL CIRCUIT BOARD CONTROL CIRCUIT BOARD CONTROL CIRCUIT BOARD Part No 617 222 1847 617 222 1847 617 222 1847 617 222 1847 617 222 1847 3 4 8 0 0 3 4 8 0 0 3 4 8 0 0 3 4 8 0 0 3 4 8 0 0 ...

Page 11: ...S 1 617 169 4109 Connector 1 S101 617 126 8959 Connector 11P 1 S102 617 111 1392 Connector 2 3P Male 1 PT1 617 178 3933 Step down Transformer 1 P6TK N101 2 617 178 4268 Part Base 1 JB1 2 617 132 5744 Noise Filter 2 J1 3 6 8 617 079 4299 Jumper 10 9 12 16 J101 102 617 079 4237 Jumper 2 Key No Order Part No Description Q ty INTEGRATED CIRCUIT IC11 409 458 4705 IC LM8847A 2466 1 TRANSISTORS Q101 105 ...

Page 12: ...r Parts or Service Contact SANYO FISHER SER SANYO FISHER SER SANYO FISHER SER SANYO FISHER SER SANYO FISHER SERVICE COMP VICE COMP VICE COMP VICE COMP VICE COMPANY ANY ANY ANY ANY 21605 Plummer Street Chatsworth CA91311 U S A 6 6 6 6 6 OVERALL CIRCUIT DIAGRAM OVERALL CIRCUIT DIAGRAM OVERALL CIRCUIT DIAGRAM OVERALL CIRCUIT DIAGRAM OVERALL CIRCUIT DIAGRAM 10 ...

Page 13: ...ction within the microwave generating compartments check the magnetron wave guide or transmission line and cavity for proper alignment integrity andconnections d Any defective or misadjusted components in the interlock monitor door seal and microwave generation and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the ...

Page 14: ...ener owave ener owave ener owave energy emission gy emission gy emission gy emission gy emission On every service calls check for microwave energy emission must be made according to the following manner Measur Measur Measur Measur Measurement of ener ement of ener ement of ener ement of ener ement of energy emission gy emission gy emission gy emission gy emission Measurement must be made with the ...

Page 15: ... leakage after the repair or adjustment NOTE Detector to be used at the service center is NARDA 8100 8200 or the equivalent PRIMAR PRIMAR PRIMAR PRIMAR PRIMARY INTERLOCK SWITCH INTERLOCK Y INTERLOCK SWITCH INTERLOCK Y INTERLOCK SWITCH INTERLOCK Y INTERLOCK SWITCH INTERLOCK Y INTERLOCK SWITCH INTERLOCK MONITOR SWITCH AND DOOR SENSING SWITCH MONITOR SWITCH AND DOOR SENSING SWITCH MONITOR SWITCH AND ...

Page 16: ...D AIRS SHOULD BE CARRIED OUT WITH GREA BE CARRIED OUT WITH GREA BE CARRIED OUT WITH GREA BE CARRIED OUT WITH GREA BE CARRIED OUT WITH GREAT CARE T CARE T CARE T CARE T CARE B B B B B TO A TO A TO A TO A TO AVOID POSSIBLE EXPOSURE TO MICROW VOID POSSIBLE EXPOSURE TO MICROW VOID POSSIBLE EXPOSURE TO MICROW VOID POSSIBLE EXPOSURE TO MICROW VOID POSSIBLE EXPOSURE TO MICROWA A A A AVE VE VE VE VE ENERG...

Page 17: ... 3 5 CIRCUIT DIAGRAM Figure 2 Figure 2 Figure 2 Figure 2 Figure 2 WIRING COLOR O ORANGE BK BLACK R RED BL BLUE W WHITE Y YELLOW ...

Page 18: ...an 1 ohm on R x 1 scale on R x 1 scale on R x 1 scale on R x 1 scale on R x 1 scale MAGNETRON MAGNETRON MAGNETRON MAGNETRON MAGNETRON 2 2 2 2 2 Check for r Check for r Check for r Check for r Check for resistance Between each filament esistance Between each filament esistance Between each filament esistance Between each filament esistance Between each filament Normal reading Normal reading Normal ...

Page 19: ...battery 9 volt battery 9 volt battery 9 volt battery HIGH VOL HIGH VOL HIGH VOL HIGH VOL HIGH VOLT T T T TAGE AGE AGE AGE AGE DIODE DIODE DIODE DIODE DIODE NOTE NOTE NOTE NOTE NOTE Some digital meter may show over Some digital meter may show over Some digital meter may show over Some digital meter may show over Some digital meter may show over even in a forwar even in a forwar even in a forwar eve...

Page 20: ...er 6 TERMINALS OF FPC CONNECTOR TERMINALS OF FPC CONNECTOR TERMINALS OF FPC CONNECTOR TERMINALS OF FPC CONNECTOR TERMINALS OF FPC CONNECTOR CHECKOUT PROCEDURE FOR SWITCHES CHECKOUT PROCEDURE FOR SWITCHES CHECKOUT PROCEDURE FOR SWITCHES CHECKOUT PROCEDURE FOR SWITCHES CHECKOUT PROCEDURE FOR SWITCHES Disconnect the lead wir Disconnect the lead wir Disconnect the lead wir Disconnect the lead wir Disc...

Page 21: ...Board d d d d Replace Control Replace Control Replace Control Replace Control Replace Control Cir Cir Cir Cir Circuit Boar cuit Boar cuit Boar cuit Boar cuit Board d d d d V V V V V oltage oltage oltage oltage oltage incorr incorr incorr incorr incorrect ect ect ect ect Check power supply Check power supply Check power supply Check power supply Check power supply voltage on Contr voltage on Contr ...

Page 22: ...ins O and BL with the door closed after with the door closed after with the door closed after with the door closed after with the door closed after r r r r r emoving Connector S102 fr emoving Connector S102 fr emoving Connector S102 fr emoving Connector S102 fr emoving Connector S102 from om om om om Contr Contr Contr Contr Control Cir ol Cir ol Cir ol Cir ol Circuit Boar cuit Boar cuit Boar cuit ...

Page 23: ...citor or Capacitor or Capacitor or Capacitor or H V H V H V H V H V Diode Diode Diode Diode Diode Nor Nor Nor Nor Normal H V mal H V mal H V mal H V mal H V Capacitor or Capacitor or Capacitor or Capacitor or Capacitor or H V H V H V H V H V Diode Diode Diode Diode Diode Replace Thermal Protector Replace Thermal Protector Replace Thermal Protector Replace Thermal Protector Replace Thermal Protecto...

Page 24: ...H V minals of H V minals of H V minals of H V T T T T Transfor ransfor ransfor ransfor ransformer mer mer mer mer Runs Runs Runs Runs Runs 6 PROBLEM 6 PROBLEM 6 PROBLEM 6 PROBLEM 6 PROBLEM No buzzing by touching keys No buzzing by touching keys No buzzing by touching keys No buzzing by touching keys No buzzing by touching keys and at the end of cooking and at the end of cooking and at the end of c...

Page 25: ...AFTER AIR WORK AFTER AIR WORK AFTER AIR WORK AFTER DISCONNECTING W DISCONNECTING W DISCONNECTING W DISCONNECTING W DISCONNECTING WAIT A AIT A AIT A AIT A AIT AT LEAST 1 MINUTE UNTIL T LEAST 1 MINUTE UNTIL T LEAST 1 MINUTE UNTIL T LEAST 1 MINUTE UNTIL T LEAST 1 MINUTE UNTIL THE CAP THE CAP THE CAP THE CAP THE CAPACITOR IN THE HIGH VOL ACITOR IN THE HIGH VOL ACITOR IN THE HIGH VOL ACITOR IN THE HIGH...

Page 26: ...om the cavity or wave guide use a proper care so that the dome of the magnetron does not hit any adjacent parts of microwave oven 2 Make sure that the contact face of the magnetron gasket is free from any damage or deformation 3 Adjust the position of the magnetron properly so that it correctly sits in place and the magnetron gasket is in contact with the mounting rim evenly 4 While holding the ma...

Page 27: ...agnetron F F F F F REMOVING CONTROL CIRCUIT BOARD REMOVING CONTROL CIRCUIT BOARD REMOVING CONTROL CIRCUIT BOARD REMOVING CONTROL CIRCUIT BOARD REMOVING CONTROL CIRCUIT BOARD See exploded view on page 18 and Figure 13 1 Remove the connector S1 S102 and the connector for the relay 2 from the control circuit board 2 Remove 1 screw securing the control panel complete to theovencavity 3 Remove the FPC ...

Page 28: ...heck for microwave energy leakagewithaleakagedetector Microwaveenergy leakage must be below the limit of 4mW cm2 to allow for measurement uncertainty I I I I I DISASSEMBLING DOOR DISASSEMBLING DOOR DISASSEMBLING DOOR DISASSEMBLING DOOR DISASSEMBLING DOOR Figure 15 1 Insert a thin flat blade screwdriver between the choke dielectric and the door main frame and lift up the choke dielectric to release...

Page 29: ...08 SCR EVR PAN 4 x 10 Z1 2 9 617 138 5601 Bottom Plate Not Service Part 1 1 0 617 221 6089 Plastic Foot with Canoe Clip 4 1 1 411 011 0802 Bolt Hex SW W5 x 14 Z1 2 1 2 617 180 6137 Hinge Lower 1 1 3 411 089 2500 Washer F 5 x 10 x 0 8 1 Key Part No Description Q ty No 1 4 617 120 8481 Insulation Sheet 1 1 5 617 144 4476 Turn Table Shaft 1 1 6 617 204 9489 Roller Base Assy 1 1 7 617 073 5889 Rotatin...

Page 30: ...2 617 200 9278 H V Transformer YS P360 1 3 617 199 8283 Stay Cavity Magnetron 1 4 411 006 6604 SCR TPG PAN 3 x 6 Z1 1 5 617 124 1235 Thermostat Magnetron 122o C 1 6 415 002 6101 Magnetron 2M219H B A 1 7 423 021 3704 Fuse 250V 20A 1 8 617 137 8269 Fuse Holder 1 9 617 201 6382 Lead Wire Ass y including Diode 1 10 617 162 1990 Space Partition Blower 1 11 617 197 6670 H V Capacitor including Resistor ...

Page 31: ...ch 1 Key Part No Description Q ty No 1 617 212 8368 Door Cover 1 2 617 181 4170 Door Panel 1 3 617 199 2434 Door Main Frame Also 1 order Door Sheet when replacing Door Main Frame 4 617 124 0948 Choke Dielectric 1 17 DOOR PARTS ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING APPROVED TESTING EQUIPMENT CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A T...

Page 32: ...PLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK Key Part No Description Q ty No 4 617 151 4377 Control Base 1 5 411 160 6205 SCR TPG TRS SRT 4 x 10 Z1 1 6 617 220 2990 Power Control Circuit Board 1 7 411 129 5805 SCR TPG BIN 3 x 10 Z1 2 8 617 080 9559 Spring Door Release Lever 1 9 617 179 5929 Door Release Lever 1 Key Part No Description Q ty No 1 617 220 9500 Control Sheet Also order 1 Touch Key Boar...

Page 33: ...IT BOARD CONTROL CIRCUIT BOARD CONTROL CIRCUIT BOARD CONTROL CIRCUIT BOARD CONTROL CIRCUIT BOARD Part No 617 220 2990 617 220 2990 617 220 2990 617 220 2990 617 220 2990 3 3 0 0 0 3 3 0 0 0 3 3 0 0 0 3 3 0 0 0 3 3 0 0 0 ...

Page 34: ...lator 1 S 1 617 169 4109 Connector 1 S101 617 126 8959 Connector 11P 1 S102 617 111 1392 Connector 2 3P Male 1 PT1 617 178 3933 Step down Transformer 1 P6TK N101 2 617 178 4268 Part Base 1 JB1 2 617 132 5744 Noise Filter 2 J1 3 8 617 079 4299 Jumper 10 9 12 16 J101 102 617 079 4237 Jumper 2 Key No Order Part No Description Q ty INTEGRATED CIRCUIT IC11 409 448 2209 IC LM8847 1 TRANSISTORS Q101 105 ...

Page 35: ... 21 9 9 9 9 9 OVERALL CIRCUIT DIAGRAM OVERALL CIRCUIT DIAGRAM OVERALL CIRCUIT DIAGRAM OVERALL CIRCUIT DIAGRAM OVERALL CIRCUIT DIAGRAM ...

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