Sanyo DS13204 Service Manual Download

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610 303 0241

CABINET FRONT ASSY

610 312 4490

CAB FRONT ASSY

610 285 5685

SANYO BADGE SMALL

610 312 4988

SANYO BADGE SMALL

695 051 8539

RC TRANSMITTER

645 065 6934

RC TRANSMITTER

610 309 7107

OWNER’S MANUAL (ENG)

610 312 7484

OWNER’S MANUAL (ENG)

610 309 7114

OWNER’S MANUAL (SPA)

610 312 7491

OWNER’S MANUAL (SPA)

610 309 7121

OWNER’S MANUAL (FRE)

610 312 7507

OWNER’S MANUAL (FRE)

DIFFERENCES

MODEL DS13204 (Chassis No. 13204-00)



SAME AS MODEL DS13330 (Chassis

No. 13330-01) EXCEPT:

1. IN THE CABINET / ACCESSORY PARTS LIST

MODEL DS13330 (Chassis No. 13330-01)

MODEL DS13204 (Chassis No. 13204-00)

Part No.

Description

KEY NO.

Part No.

Description

POWER

MENU

VOL

AUDIO

VIDEO

– 2 –

Summary of Contents for DS13204

Page 1: ...Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing the unit G8PEM PRODUCT CODE 111371984 REFERENCE No SS780045 THIS CHASSIS IS SIMILAR TO MODEL DS13330 CHASSIS NUMBER 13330 01 SERVICE INFORMATION GIVEN INTHIS MANUAL IS ONLYTHE DIFFERENCE INFORMATION FROM MODEL DS13330 CHASSIS NUMBER 13330 01 FOR ADDITIONAL SERVICE INFORMATION REFER TO THE SER...

Page 2: ...UAL ENG 610 309 7114 OWNER S MANUAL SPA 610 312 7491 OWNER S MANUAL SPA 610 309 7121 OWNER S MANUAL FRE 610 312 7507 OWNER S MANUAL FRE DIFFERENCES MODEL DS13204 Chassis No 13204 00 SAME AS MODEL DS13330 Chassis No 13330 01 EXCEPT 1 IN THE CABINET ACCESSORY PARTS LIST MODEL DS13330 Chassis No 13330 01 MODEL DS13204 Chassis No 13204 00 Part No Description KEY NO Part No Description 4 5 6 7 1 3 2 PO...

Page 3: ...02 MT FILM 2 7K FA 1 6W R497 401 061 0808 OXIDE MT 3 9 JA 1W 401 059 9608 OXIDE MT 2 2 JA 1W T402 645 056 7209 TRANS FLYBACK 652 001 1199 TRANS FLYBACK A101 645 059 7589 TUNER U V 645 064 2777 TUNER U V A100 610 302 5445 ASSY PWB MAIN 610 312 3660 ASSY PWB MAIN A700 610 302 5452 ASSY PWB CRT 610 312 3677 ASSY PWB CRT 2 IN THE CHASSIS ELECTRICAL PARTS LIST MODEL DS13330 Chassis No 13330 01 MODEL DS...

Page 4: ...March 2004 2000 SMC Printed in U S A For parts or service contact 21605 Plummer Street Chatsworth CA 91311 U S A 300 Applewood Crescent Concord Ontario L4K 5C7 CANADA SANYO FISHER SERVICE ...

Page 5: ... Instructions 2 Service Adjustments 3 8 Service Hints 9 Purity and Convergence 10 11 Mechanical Disassemblies 12 Chassis Electrical Parts List 13 18 Cabinet Parts List 19 Component and Test Point Locations 20 23 Schematic Insert 25 32 Schematic Notes 25 Pin Layouts 25 Capacitor and Resistor Codes 25 Block Diagram 26 27 Voltage Charts 26 27 Waveforms 28 Schematic Diagrams 29 32 SERVICE MANUAL Remot...

Page 6: ...inet screw heads metal overlays control shafts etc Measure the AC voltage across the 1500 ohm resistor The AC voltage should not exceed 750 mV A reading exceeding 750 mV indicates that a dangerous potential exists The fault must be located and corrected Repeat the above test with the receiver power plug reversed NEVER RETURN A RECEIVER TO THE CUSTOMER WITHOUT TAKING THE NECESSARY CORRECTIVE ACTION...

Page 7: ... now appear 3 Select No 3C SCO Sub Color with or key Adjust the data with or key for 1D hex 4 Select No 3D STI Sub Tint with or key Adjust the data with or key for 08 hex 5 Select No 3F SSH Sub Sharpness with or key Adjust the data with or key for 05 hex 6 Select No 41 HBS7HP H Blanking H Phase with or key Adjust the data with or key for 10 hex 7 Select No 42 VS V Size with or key Adjust the data ...

Page 8: ... Red Drive 4B BGS5RGD4GD 08 0B 00001011 Blue Gamma Red Green Gamma Green Drive Reduction 4C BD 40 40 01000000 Blue Drive 4D SBI 20 40 01000000 Sub Bias 4E Not Used 4F Not Used 50 OSD 01 01 00000001 On Screen Display Contrast 51 BSD7CR6 40 40 01000000 Black Stretch Coring 52 Not Used 53 Not Used 54 FLS 01 01 00000001 Y C Filter Mode 55 GYA3CKO 02 02 00000010 G Y Angle Color Killer Operation 56 FBP6...

Page 9: ...ternately with 1 3 7 and 9 keys on the remote control See Figure 1 The Drive Level adjustment data will be written in the Service Menu No 4A RD and 4C BD automatically 1 2 3 4 5 6 7 9 8 RB RB BB BB N A GB N A GB N A FOR RED BIAS ADJUSTMENT FOR BLUE BIAS ADJUSTMENT FOR GREEN BIAS ADJUSTMENT Figure 1 Figure 2 1 2 3 4 5 6 7 9 8 RD RD BD BD N A N A N A N A N A FOR RED DRIVE ADJUSTMENT FOR BLUE DRIVE A...

Page 10: ...h add resistor R512 470 ohm 1W GRAYSCALE ADJUSTMENT 1 Set the picture controls to the Auto levels use MENU key and or key or RESET key 2 Turn off the receiver and disconnect the AC power cord 120V AC line 3 While pressing the MENU key reconnect the AC power cord The Service Menu display will now appear 4 Select NO 47 RB Red Bias NO 48 GB Green Bias and NO 49 BB Blue Bias with or key and set each d...

Page 11: ...ey 8 Adjust the data with or key for 820 mVDC 9 Press the MENU key to turn off the Service Menu display 10 Check brightness level on every active channel readjust repeat steps 5 9 if necessary Note Do not set to excessive brightness level otherwise the contrast level will be suppressed HIGH VOLTAGE HOLD DOWNTEST Every time the receiver is serviced the HIGH VOLTAGE HOLD DOWN circuit must be tested ...

Page 12: ...he MENU key to turn off the Service Menu display and disconnect oscilloscope from chassis SOUND ADJUSTMENT 1 Connect a color bar generator to the antenna terminals with audio signal of 1KHz at 100 modulation 2 Set the picture controls to the Auto levels 3 Connect oscilloscope lead to TP21 pin 75 of IC101 or C132 and lead to ground 4 Turn off the receiver and disconnect the AC power cord AC 120V li...

Page 13: ...f these failures remains uncorrected the CPU will shut off the power within three seconds Check the following if the unit is turned off by the power failure detector 1 Disconnect the AC power cord 120V AC line for at least 10 seconds 2 Connect a DC Voltmeter to the following TEST POINTS 3 Press the Power key and check for the proper voltage supplies 4 If any of these voltages is low the power fail...

Page 14: ...st Service Menu NO 47 RB Red Bias NO 48 GB Green Bias and NO 49 BB Blue Bias data each to 00 8 Select Service Menu NO 90 no vertical sweep 9 Adjust the Screen Control counterclockwise until the horizontal scan line is no longer visible 10 Select Service Menu NO 48 GB Green Bias and increase the data to produce a green raster If retrace lines appear reduce screen control slightly 11 Pull yoke back ...

Page 15: ...D GREEN Adjust six pole tabs angle to superimpose red blue and green vertical line Adjust six pole tabs together to superimpose red blue and green horizontal line RED GREEN BLUE RED GREEN BLUE Line movement when adjusting top of yoke in and out Figure 7 Side of Yoke Movement OUTER AREA CONVERGENCE ADJUSTMENT The outer area convergence is performed by positioning of the yoke as follows 1 Move the t...

Page 16: ...Care must be taken to keep these assemblies intact unless picture tube is being replaced Discharge the picture tube to the coating before handling the tube 1 Remove chassis referring to Chassis Removal instructions 2 Place cabinet s front face down on a soft surface 3 Remove the screw on each corner of the picture tube and GENTLY lift the picture tube out of the cabinet 4 Install a replacement pic...

Page 17: ... 40 20 Y 150 10 Z 80 20 Rated Value P Pico Farad U Micro Farad Material CERAMIC Ceramic MT PAPER Metalized Paper POLYESTER Polyester MT POLYEST Metalized Polyester POLYPRO Polypropylene MT POLYPRO Metalized Polypropylene COMPO FILM Composite Film MT COMPO Metalized Composite STYRENE Styrene TA SOLID Tantalum Solid AL SOLID Aluminum Solid ELECT Electrolytic NP ELECT Non Polarized Electrolytic OS SO...

Page 18: ... 6108 CERAMIC 0 01U K 50V C802 404 084 3207 ELECT 47U M 16V C805 404 084 2200 ELECT 100U M 6 3V C807 403 234 9809 CERAMIC 18P J 50V C808 403 234 9809 CERAMIC 18P J 50V C822 404 084 2705 ELECT 10U M 16V C831 404 084 3801 ELECT 1U M 50V C834 403 224 6108 CERAMIC 0 01U K 50V C891 404 084 6901 NP ELECT 1U M 50V C892 403 224 5705 CERAMIC 1000P K 50V C894 403 323 3602 CERAMIC 0 047U K 50V C896 404 084 4...

Page 19: ...406 017 1809 TR TT2138LS YB11 Q486 405 023 5009 TR 2SD400 E MP 405 023 5306 TR 2SD400 F MP Q490 405 023 5009 TR 2SD400 E MP 405 023 5306 TR 2SD400 F MP Q601 405 166 7601 TR 2SK2872 406 017 5500 TR 2SK2618LS CE11 Q613 405 016 9502 TR 2SC3069 Q627 405 009 6907 TR 2SB985 S 405 009 7003 TR 2SB985 T 405 089 0000 TR 2SA1707 S 405 089 0109 TR 2SA1707 T Q681 405 011 8401 TR 2SC1740S Q 405 011 8500 TR 2SC1...

Page 20: ... 18K JA 1 10W R486 401 061 8903 OXIDE MT 4 7 JA 1W R487 401 026 6609 CARBON 390 JA 1 6W R488 401 063 4606 OXIDE MT 8 2 JA 1W R489 401 010 2501 CARBON 47 JA 1 2W R490 401 026 6609 CARBON 390 JA 1 6W R491 401 024 7004 CARBON 1K JA 1 6W R492 401 156 8504 MT FILM 33K FA 1 6W R493 401 020 3901 CARBON 470K JA 1 4W R497 401 061 0808 OXIDE MT 3 9 JA 1W R499A 401 064 6302 OXIDE MT 10 JA 2W R503 401 026 700...

Page 21: ...A 1 10W R856 401 024 6700 CARBON 100 JA 1 6W R857 401 024 6700 CARBON 100 JA 1 6W R862 401 255 6500 MT GLAZE 100 JA 1 10W R863 401 150 6001 MT GLAZE 0 000 ZA 1 10W R864 401 256 0200 MT GLAZE 120K JA 1 10W R865 401 024 7004 CARBON 1K JA 1 6W R886 401 150 5905 MT GLAZE 10K JA 1 10W R892 401 162 2909 MT GLAZE 220 JA 1 10W R893 401 255 6500 MT GLAZE 100 JA 1 10W R894 401 255 6005 MT GLAZE 1M JA 1 10W ...

Page 22: ...DER FUSE 645 016 0479 HOLDER FUSE K1001 645 040 5952 JACK RCA 2 K701A 652 001 1106 SOCKET CRT 8P PS601A 408 000 3203 TH PTH631D01BF7R0M140 Q901 413 006 4703 CRT A34JRY24X 414 007 4808 CRT A34KPU02XX 414 009 5001 CRT A34KPU02XX 414 010 3805 CRT A34KPU03XX 414 010 3904 CRT A34JRY24X DT Q901A1 610 117 0154 DY SPACER D4AK 610 117 7924 DY SPACER Q901A2 610 117 0154 DY SPACER D4AK 610 117 7924 DY SPACER...

Page 23: ...SCREW 4X14 4 USED 6 610 303 0227 BUTTON UNIT 7 610 267 0851 CAP RC 8 610 285 5685 SANYO BADGE SMALL 610 304 6815 OWNER S MANUAL 645 051 9390 ANTENNA ROD 645 051 8485 RC TRANSMITTER OR 645 051 8539 RC TRANSMITTER 610 290 1221 RC BATTERY COVER OR 610 290 1283 RC BATTERT COVER CABINET PARTS LIST KEY NO PARTS NO DESCRIPTION ACCESSORY PARTS LIST KEY NO PARTS NO DESCRIPTION 6 AS VIDEO IN L AUDIO R 1 2 3...

Page 24: ...J408 J405 J502 J106 J802 L812 L811 J816 J813 J421 J801 J1902 J424 J281 J444 J282 J809 R142 A1901 L401 R408A R511A K1001 KSP R001 C001 C008 IC001 J101 C011 J132 R401 R499 C497 C1001 R487 Q486 R486 C805 D680 R628 Q681 Q627 C693 Q693 R694 D693 Q695 R631 D624 C626 L623 D625A L625 Q635 D627 D629 C683 IC681 C629 C 6 3 1 C6 31 A C634 C628 R683 D486 IC601 J623 J621 J803 R402 J482 D802 R882 R881 R884 R883 ...

Page 25: ...RECHANGE DE MEME TYPE 4A 125V 4A 125V CAUTION Part Loc D429 A1 D612 B4 D802 E2 IC001 E2 IC101 D4 IC501 D2 IC601 C5 IC681 B6 IC801 E5 IC802 E6 Q401 B2 Q402 C2 Q486 D4 Q490 D3 Q601 A3 Q611 A4 Q613 A4 Q627 C5 Part Loc Q635 B5 Q681 B6 Q693 C5 Q695 C4 Q831 E6 R512 E2 R513 E2 TE7 A1 TP7 A1 TJ1 B3 TJ6 D3 TP16 E3 TP21 D3 TP50 A2 TP51 A2 T151 E3 MAIN BOARD COMPONENTS AND TEST POINTS GRID LOCATIONS ...

Page 26: ...01H3 R601 R601H1 C606A D603 D601 D602 C606 R602 A1 A2 F601B F601A LF601 LF601A J608 C632A C632 T601H14 T601H7 D612 C633 C633A T601H2 T601H10 H C609H2 C609H1 L602 R617 R618 J601 R604 R612 C608A Q613 D613 C613 C614 C612 R611 R613 D614 C609 J102 J103 J814 J832 J831 J002 J108 T601A RL601 T601 J481 J112 J111 C602 C604 J1903 J105 J114 J1904 J252 D408 C601 J116 D501 P S 6 0 1 A C256 J251 J001 J256 R400 J...

Page 27: ...1 Q701A R706 K7B R717 R727 R707 R726 R707A R727A R717A K7U K7U1 C742 R716 K7S K701 R701 C702 Q721A Q721 Q711 Q711A R721 R711 R722 R723 K7Y1 K701A L701 PICTURETUBE SOCKET BOARD PIC TUBE SOCKET BOARD COMPONENTS Part Loc Q701 N A Q711 N A Q721 N A ...

Page 28: ... 24 May 2003 2000 SMC Printed in U S A For parts or service contact 21605 Plummer Street Chatsworth CA 91311 U S A 300 Applewood Crescent Concord Ontario L4K 5C7 CANADA SANYO Fisher Service Corporation ...

Page 29: ... IC801 21 0 IC801 22 0 4 IC801 23 4 9 IC801 24 4 9 IC801 25 4 9 IC801 26 GND IC801 27 GND IC801 28 4 9 IC801 29 GND IC801 30 GND IC801 31 GND IC801 32 GND POWER ON POWER OFF IC801 33 4 9 0 IC801 34 N C IC801 35 4 9 IC801 36 5 0 IC802 1 GND IC802 2 GND IC802 3 GND IC802 4 GND IC802 5 4 9 IC802 6 4 9 IC802 7 GND IC802 8 5 0 Device Pin Volts Mode POWER ON POWER OFF D612 1 26 1 9 7 POWER ON POWER OFF ...

Page 30: ...601 Q693 Q695 C630 R695 R693 R694 R692 C629 R683 Q681 Q627 R627 R628 D680 IC681 C683 R401 R402 R487 R486 Q486 D486 R489 R604 C608 Q601 R613 R611 L602 R612 Q613 C614 R617 R618 D613 R616 C613 D614 R607 R603 C612 C609 C1002 C805 PS601A R1003 T601 TP814 TJ2 TJ1 TP113 TP132 TP11 TP12 TP21 TP20 TP16 TJ5 TP7 TE7 TP51 TP50 TP36 TP35 D408 R809 C693 C417 D626 L626 C627 J411 R488 R1901 R831 C831 Q831 R832 R8...

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