Sanyo C3082 Technical & Service Manual Download Page 73

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INSTALLATION INSTRUCTIONS

APPENDIX B

C3082

C3682

(II-852-6-4190-499-00-0)

A-2

Summary of Contents for C3082

Page 1: ...E MANUAL KS3082 C3082 KS3682 C3682 DC INVERTER SPLIT SYSTEM AIR CONDITIONER Destination North America Outdoor Model No C3082 C3682 Product Code No 1 852 354 34 1 852 354 35 Indoor Unit Outdoor Unit KS3082 KS3682 C3082 C3682 Indoor Model No KS3082 KS3682 Product Code No 1 852 354 30 1 852 354 31 REFERENCE NO SM700859 FILE NO ...

Page 2: ...ection perform the repair work after sufficiently discharging it Insufficient capacitor discharge may cause an electric shock Do not perform repair work on the electric sections with wet hands Doing so may cause an electric shock Do not start or stop the air conditioner by means of connecting or disconnecting the power plug Doing so may cause an electric shock or fire When conducting repair work o...

Page 3: ...on Caution Do not wash the air conditioner with water as this may cause an electric shock or fire For the repair work in places with high humidity or moisture make sure to ground the unit Failure to do so may cause an electric shock Confirm that the component attachment position wiring condition soldering condition and connector connection are normal If not it may cause overheating or fire Confirm...

Page 4: ...Charts 5 2 Cooling Capacity 5 3 Air Throw Distance Charts 6 ELECTRICAL DATA 6 1 Electrical Characteristics 6 2 Electric Wiring Diagrams 7 FUNCTIONS 7 1 Operation Functions 7 2 Protective Functions 8 TROUBLESHOOTING 8 1 Precautions before Performing Inspection or Repair 8 2 Method of Self Diagnostics 8 3 Checking the Indoor and Outdoor Units 8 4 Trouble Diagnosis of Fan Motor 8 5 Noise Malfunction ...

Page 5: ...eristics of New Refrigerant R410A 10 2 Checklist before Servicing 10 3 Tools Specifically for R410A 10 4 Tubing Installation Procedures 10 5 In Case of Compressor Malfunction 10 6 In Case Refrigerant is Leaking 10 7 Charging Additional Refrigerant 10 8 Retro Fitting Existing Systems APPENDIX A INSTRUCTION MANUAL APPENDIX B INSTALLAION INSTRUCTIONS 46 47 48 49 50 50 51 53 54 54 A 1 A 2 Page 5 ...

Page 6: ...95 F D B 71 F W B 67 F D B 57 F W B 1 OPERATING RANGE Maximum Minimum 115 F D B 0 F D B Temperature Indoor Air Intake Temp Outdoor Air Intake Temp Cooling 6 ...

Page 7: ...t Tube Kit Accessories Narrow tube Wide tube Refrigerant inch mm Tube Diameter inch mm 32 0 39 7 4 59 14 5 18 0 0 13 183 0 205 0 15 88 83 0 93 0 0 45 42 3 8 40 16 3 8 1 076 1 016 416 300 1 065 230 910 940 340 12 7 32 44 7 8 14 31 32 310 1 140 380 Outdoor Unit Indoor Unit 11 13 16 41 15 16 9 1 16 35 13 16 37 1 32 13 3 8 3 8 9 52 5 8 15 88 ft m Max allowable tubing length at shipment Flare Type 164 ...

Page 8: ...t Timer Indoor Outdoor Fan Speeds Airflow Direction Indoor Horizontal Controls Temperature Control Control Unit Features Compressor Locked Rotor Amperes BTU h Performance Power Factor A Voltage Rating BTU h kW Total Capacity BTU h SEER BTU Wh Air Circulation High ft3 min m3 h Moisture Removal High Pints h EER BTU h W Fuse or Circuit Breaker Capacity A 18 0 3 290 5 0 to 18 0 1 000 to 3 290 30 600 9...

Page 9: ...Timer Indoor Outdoor Fan Speeds Airflow Direction Indoor Horizontal Controls Temperature Control Control Unit Features Compressor Locked Rotor Amperes BTU h Performance Power Factor A Voltage Rating BTU h kW Total Capacity BTU h SEER BTU Wh Air Circulation High ft3 min m3 h Moisture Removal High Pints h EER BTU h W Fuse or Circuit Breaker Capacity A 20 0 4 000 5 0 to 20 0 1 000 to 4 000 34 000 10 ...

Page 10: ...hipment Timer Indoor Outdoor Fan Speeds Airflow Direction Indoor Horizontal Controls Temperature Control Control Unit Features Compressor Locked Rotor Amperes BTU h Performance Power Factor A Voltage Rating BTU h kW Total Capacity BTU h SEER BTU Wh Air Circulation High ft3 min m3 h Moisture Removal High Pints h EER BTU h W Fuse or Circuit Breaker Capacity A 21 9 4 000 5 0 to 21 9 1 000 to 4 000 34...

Page 11: ...rol PCB Control Circuit Fuse Controls Part No Microprocessor 250V 3A CB KS3082 1 D3 15 16 L32 1 D100 L838 RCS 8VPULS4U Cross Flow DC Motor SIC 39CVL D847 10 1 8 47 1 370 Internal Controller Yes Fan Remote Control Unit Q ty Dia and Length Type inch mm Fan Motor Nominal Output Coil Resistance Rough Measure RPM Cool Type Model Q ty No of Poles Safety Device Type Over Current Protection Over Heat Prot...

Page 12: ...ol Unit Q ty Dia and Length Type inch mm Fan Motor Nominal Output Coil Resistance Rough Measure RPM Cool Type Model Q ty No of Poles Safety Device Type Ambient Temp 68 F 20 C Run Capacitor Micro F VAC W Ohm Over Current Protection Over Heat Protection 24BYJ48 1256 Stepping Motor Each Pair of Terminal 200 7 DC 12V Aluminum Plate Fin Copper Tube 1 and 2 19 5 4 55 0 423 1 D3 15 16 L32 1 D100 L838 RCS...

Page 13: ... Ohm DC Motor Type Compressor Model Nominal Output Compressor Coil Resistance Ambient Temp 77 F 25 C Ohm DC Twin Rotary Hermetic C 9RVN273H0H 2 250W T R T S R S 0 169 0 169 0 169 CT Peak current cut off control Compressor Discharge Temp Control Operation cut off control in abnormal ambient Temp Safety Device Micro F VAC Run Capacitor Crankcase Heater Yes Yes Yes Overload Relay CS 7L110 Model Opera...

Page 14: ...tor Type Compressor Model Nominal Output Compressor Coil Resistance Ambient Temp 77 F 25 C Ohm DC Twin Rotary Hermetic C 9RVN273H0H 2 500W T R T S R S 0 169 0 169 0 169 CT Peak current cut off control Compressor Discharge Temp Control Operation cut off control in abnormal ambient Temp Safety Device Micro F VAC Run Capacitor Crankcase Heater Yes Yes Yes Overload Relay CS 7L110 Model Operation Temp ...

Page 15: ...25 30 35 40 Indoor air temp sensor Model KTEC 35 S121 1 Indoor heat exchanger sensor Model PTM D51H S6 1 Compressor temp sensor Model TKS335B Resistance k ohm Resistance k ohm Temperature F C Outdoor air temp sensor Model TKS295B Outdoor heat exchanger sensor Model TKS334B Heat sink temp sensor HIC Board Model TKS316B 40 35 30 25 20 15 10 5 0 4 5 14 23 32 41 50 59 68 20 15 10 5 0 5 10 15 20 Resist...

Page 16: ... 3 8 9 52 Drain hose dia 23 32 18 1 27 32 1 3 32 2 3 32 25 32 5 1 2 6 7 32 16 11 32 17 5 16 19 9 16 16 11 32 17 21 32 22 3 8 5 3 16 3 3 4 3 3 4 7 7 8 15 1 8 17 23 32 2 11 16 11 13 16 1 7 8 d i a 3 5 3 2 23 32 1 15 32 1 7 8 9 3 32 5 27 32 2 3 8 5 16 2 3 4 4 9 16 4 9 16 11 13 16 300 7 23 32 2 3 4 5 9 16 1 9 32 7 16 2 5 8 2 3 8 3 3 8 2 5 8 d i a 3 5 3 2 16 ...

Page 17: ...ia 3 8 9 52 Refrigerant tubing joint Gas tube Flare connection dia 5 8 15 88 2 3 8 3 4 1 15 16 1 27 32 1 3 16 4 11 32 13 9 32 14 11 32 4 11 32 2 25 32 1 15 16 6 23 32 19 32 31 32 4 3 4 1 3 16 7 16 2 5 32 21 32 1 27 32 1 3 16 2 3 8 Tubing outlet 3 4 3 3 8 2 17 32 Wiring outlet knock out holes dia 1 3 8 1 3 32 7 8 1 2 Wiring outlet knock out holes dia 1 3 8 1 3 32 7 8 1 2 Tubing outlet Tubing outlet...

Page 18: ...nger Cooling cycle Indoor unit Outdoor unit Electric expansion valve Strainer M O D 5 8 15 88 mm O D 3 8 9 52 mm 4 REFRIGERANT FLOW DIAGRAM 4 1 Refrigerant Flow Diagram Indoor Unit KS3082 KS3682 Outdoor Unit C3082 C3682 Compressor Main Accumulator Sub Accumulator Muffler H P High pressure switch 18 ...

Page 19: ...let air D B temp F C Operating current A Indoor discharge air temperature F C Low pressure at wide tube service valve psig MPaG 4 20 5 15 14 10 23 5 32 0 41 5 50 10 59 15 68 20 77 25 86 30 95 35 104 40 4 20 5 15 14 10 23 5 32 0 41 5 50 10 59 15 68 20 77 25 86 30 95 35 104 40 57 2 14 64 4 18 60 8 16 53 6 12 50 0 10 46 4 8 42 8 6 10 12 14 16 18 20 22 24 26 28 104 0 7 117 0 8 131 0 9 145 1 0 159 1 1 ...

Page 20: ...Operating current A Indoor discharge air temperature F C Low pressure at wide tube service valve psig MPaG 4 20 5 15 14 10 23 5 32 0 41 5 50 10 59 15 68 20 77 25 86 30 95 35 104 40 4 20 5 15 14 10 23 5 32 0 41 5 50 10 59 15 68 20 77 25 86 30 95 35 104 40 57 2 14 60 8 16 64 4 18 53 6 12 50 0 10 46 4 8 42 8 6 10 12 14 16 18 20 22 24 26 28 104 0 7 117 0 8 131 0 9 145 1 0 159 1 1 174 1 2 Hi Fan Lo fan...

Page 21: ...7 360 63 76 24 4 SHC 20 050 20 050 19 920 19 920 19 800 19 800 19 680 17 2 80 26 7 SHC 22 490 22 490 22 370 22 370 22 370 22 250 22 120 84 28 9 SHC 24 820 24 820 24 820 24 690 24 690 24 570 24 450 88 31 1 SHC 27 140 27 140 27 140 27 020 27 020 26 890 26 770 TC 30 490 30 480 30 450 30 400 30 330 30 160 30 020 72 22 2 SHC 14 180 14 180 14 180 14 180 14 180 14 050 14 050 67 76 24 4 SHC 16 500 16 500 ...

Page 22: ...0 72 22 2 SHC 18 330 17 970 17 600 17 360 15 150 11 730 63 76 24 4 SHC 20 660 20 290 19 920 19 680 17 480 14 050 17 2 80 26 7 SHC 23 100 22 740 22 370 22 120 20 050 16 500 84 28 9 SHC 25 430 25 060 24 690 24 450 22 370 17 560 88 31 1 SHC 27 750 27 510 27 020 26 770 24 690 17 560 TC 32 420 31 780 31 050 30 600 25 550 17 760 72 22 2 SHC 15 150 14 790 14 420 14 300 12 100 8 920 67 76 24 4 SHC 17 480 ...

Page 23: ... 24 4 SHC 20 410 20 410 20 290 20 290 20 290 20 170 20 170 17 2 80 26 7 SHC 22 860 22 860 22 740 22 740 22 740 22 610 22 610 84 28 9 SHC 25 180 25 180 25 180 25 060 25 060 25 060 24 940 88 31 1 SHC 27 510 27 510 27 510 27 510 27 380 27 380 27 260 TC 30 910 30 940 30 980 31 000 31 010 30 930 30 880 72 22 2 SHC 14 420 14 420 14 420 14 420 14 420 14 420 14 420 67 76 24 4 SHC 16 740 16 740 16 740 16 7...

Page 24: ... 010 34 360 33 600 33 100 24 850 16 910 72 22 2 SHC 20 170 19 800 19 310 19 070 15 030 11 480 63 76 24 4 SHC 22 490 22 120 21 760 21 390 17 360 13 810 17 2 80 26 7 SHC 24 940 24 570 24 200 23 840 19 800 16 250 84 28 9 SHC 27 260 26 890 26 530 26 280 22 120 16 910 88 31 1 SHC 29 580 29 220 28 850 28 610 24 450 16 910 TC 35 720 35 120 34 400 34 000 24 930 16 970 72 22 2 SHC 16 620 16 380 16 010 15 8...

Page 25: ...ft Room air temp 80 F 26 7 C Fan speed High Cooling Flap angle 0 Axis air velocity 0 Flap angle 30 Axis air velocity 30 5 3 Air Throw Distance Charts Indoor Unit KS3082 0 5 10 15 0 5 10 15 20 25 30 Flap angle 0 Axis air velocity 0 Flap angle 30 Axis air velocity 30 25 ...

Page 26: ...tical distance ft Room air temp 80 F 26 7 C Fan speed High Cooling Flap angle 0 Axis air velocity 0 Flap angle 30 Axis air velocity 30 Indoor Unit KS3682 0 5 10 15 0 5 10 15 20 25 30 Flap angle 0 Axis air velocity 0 Flap angle 30 Axis air velocity 30 26 ...

Page 27: ... Indoor air temperature 80 F 26 7 C D B 67 F 19 4 C W B Outdoor air temperature 95 F 35 C D B Cooling 16 5 3 290 Indoor Unit Outdoor Unit Fan Motor Fan Motor Compressor Performance at 208V Single phase 60Hz Rating conditions Running amp 0 4 Power input 39 17 6 3 251 Cooling 230V 208V 2 Voltage 208V 1 Voltage 230V 18 0 3 290 Rating conditions Indoor air temperature 80 F 26 7 C D B 67 F 19 4 C W B O...

Page 28: ...80 F 26 7 C D B 67 F 19 4 C W B Outdoor air temperature 95 F 35 C D B Cooling 20 0 4 000 Indoor Unit Outdoor Unit Fan Motor Fan Motor Compressor Performance at 208V Single phase 60Hz Rating conditions Running amp 0 4 Power input 39 21 5 3 961 Cooling 230V 208V 2 Voltage 208V 1 Voltage 230V 21 9 4 000 Rating conditions Indoor air temperature 80 F 26 7 C D B 67 F 19 4 C W B Outdoor air temperature 9...

Page 29: ...K BLK BLK 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 IND LAMP ASSY OPERATION SW COIL 4P WHT DCM 7P BLU S LINK RAC 4P BLU GND 2P WHT CONTROLLER M FAN MOTOR PL ELEC J B 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 1 BLK BLK 1 2 1 2 COIL THERMISTOR t ROOM UV 4P WHT 1 2 3 1 2 3 4 4 T10 6P BLU 1 2 4 3 6 5 WHT BLK RED RED 2 1 2 1 GRN YEL BLK YEL WHT BLU GRN YEL 1 2 3 U1 U2 BLK BLK ROOM...

Page 30: ...3 3 2 WHT WHT 1 3 1 3 1 3 1 3 BLK WHT 1 3 1 3 1 3 1 3 BLK WHT 1 2 1 2 1 2 1 2 3 1 2 BLK WHT BLK WHT BLK WHT HIC HIC HIC HIC TH1 AC1 BRIDGE DIODE HEAT SINK RADIATOR AC2 DC DC BLK WHT WHT WHT WHT WHT M M BRN WHT ORG RED BLU ORG RED YEL BLK GRY t YEL YEL COMPRESSOR THERMISTOR OUTDOOR THERMISTOR HIGH PRESSURE SW WHT COMP 1 1 2 2 t BLK BLK YEL OUTDOOR 1 1 2 2 BLK HP SW RED OLR COMPRESSOR MOTOR OVER LOA...

Page 31: ...nt SENSOR DRY operation DRY operation is as shown in the figure below The compressor operation frequency varies The indoor fan operates with 1 f fluctuation The compressor operates at a low operating frequency The indoor fan operates with 1 f fluctuation When room temperature rises above the set temperature the compressor turns ON When room temperature falls below the set temperature the compresso...

Page 32: ...e of ON timer operation Frequency MAX 0 Start End Time 30 min 5 min Setting temperature Press the NIGHT SETBACK button When NIGHT SETBACK operation is set the temperature and fan speed settings will be adjusted automatically to allow comfortable sleep When NIGHT SETBACK operation is set mark appears on the remote controller The main unit display lamp also becomes dimmer COOL and DRY modes When the...

Page 33: ... In the test operation high power operation defrost operation or low ambient cooling operation to be cancelled at the outside temperature of 14 C or less or 17 C or more the noise reducing control is not available 2 In the noise reducing operation the fan s maximum motor speed is limited to 500rpm Also the maximum frequency Hz is controlled in the cooling 30Hz or heating operation 30Hz In Cooling ...

Page 34: ...ch No 2 ON OFF Max Current Value C3082 C3682 14 0A 17 0A 22 0A 24 0A 1 When the high load is given Outside temperature is high in the cooling operation the capacity is reduced When the maximum current value change function is to be enabled make sure to receive the approval of the client 2 The maximum capacity for cooling operation is about as much as the rated capacity NOTE Description of function...

Page 35: ...event the compressor discharge temperature from rising more than a specified temperature a Area Automatic capacity control b When the temperature rises above Point A the operation frequency is reduced at a specified rate c Area Further frequency increase is prohibited d When the temperature falls below Point B prevention of a rise in frequency is released and the air conditioner operates as in a a...

Page 36: ... remote controller QUIET button and 1 HR TIMER button Then press and hold the ACL reset button with a pointed object such as the tip of a pen After 5 seconds release ACL button first then release QUIET and 1 HR TIMER buttons oP 1 test run appears blinking in the remote controller clock display area Step 2 Next press the 1 HR TIMER button twice to change the display from oP 1 to oP 2 and oP 3 self ...

Page 37: ...oor fan does not rotate 6 Outdoor PCboard failure 1 Fan motor failure 2 Contact failure at connector 3 Indoor PCboard failure 1 4 way valve failure heat pump model only 2 Outdoor PCboard failure 1 Service valve not opened 2 Shortage of refrigerant 1 Open phase 2 Outdoor PCboard failure 1 Fan motor failure 2 Contact failure at connector 3 Outdoor PCboard failure 1 Mis wiring 2 Blown fuse 3 Power Re...

Page 38: ... function fails to operate Check the indoor unit Is the fuse blown Replace the controller Replace the circuit board or the fuse No indicators illuminate and the indoor fan does not rotate Check the power voltage Normal Blown 38 ...

Page 39: ...ent between inter unit wirings 1 and 2 Connect a 5 k ohm resistor between inter unit wirings 2 and 3 When the voltage at both ends is measured approximately 12 to 15V DC must be output and the multimeter pointer must bounce once every 8 seconds Or instead of measuring the voltage you can insert an LED jig and check that the LED flickers once every 8 seconds Control No Check items unit operation Ap...

Page 40: ...rt circuit work or inter unit wiring removal turn off the power to avoid an electric shock Release the terminal strip short circuit after the completion of self diagnostics Do not perform the short circuit work between any other terminals except for specified ones on the specified terminal strip If such work is performed between the incorrect terminals the unit might be broken Fig 1 Outdoor Unit P...

Page 41: ...te controller or the operation button on the indoor unit 2 Perform the self diagnosis five seconds after the operation start 1 Turn off the power and wait until the power lamp LED of the outdoor unit controller is turned OFF 2 Remove the short circuit between the terminals 2 and 3 on the outdoor unit terminal strip 3 Disconnect the cable from the terminal 3 on the indoor unit terminal strip Fig 4 ...

Page 42: ...peration start 1 Turn off the power and wait until the power lamp LED of the outdoor unit controller is turned OFF 2 Disconnect the cable from the terminal 3 on the Outdoor unit terminal strip Fig 6 Defect in the inter unit cable 1 Turn ON the power and operate the system using the remote controller or the operation button on the indoor unit 2 Perform the self diagnosis five seconds after the oper...

Page 43: ...ouble symptom 1 The fan does not stop when the unit stops Indoor unit controller trouble Trouble symptom 2 The fan motor does not rotate when the unit is operating Diagnostic procedure Disconnect the motor connectors and measure the voltage at the DC motor connectors on the indoor unit controller 3 locations Diagnostic results All of the above measured values are normal Fan motor trouble Replace t...

Page 44: ...vides feedback of motor rotation speed from the motor to the outdoor unit controller Trouble symptom 4 Fan motor rotation speed does not change during outdoor unit operation Trouble symptom 5 Fan motor rotation speed varies excessively during outdoor unit operation Remedy for symptom 3 to 5 It is not possible to identify whether the trouble is outdoor unit controller trouble or motor trouble There...

Page 45: ...distance from the noise source 1 Use shielded wires 2 Move unit away from the noise source Trouble Either of the following trouble may occur 1 The unit may stop suddenly during operation 2 Indicator lamps may flicker 2 Electromagnetic interference This refers to noise generated by high speed switching of the microcomputer and compressor This noise radiates through space and returns to the electric...

Page 46: ...g 1 9 1 2 Indoor Unit Clamp an aluminum plate fin or copper tube with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on each terminal screw on the terminal plate Fig 2 Note that the ground line terminal should be skipped for the check 9 1 3 Outdoor Unit Clamp a metallic part of the unit with the lead clip of the insulation resistance tester and meas...

Page 47: ...5 Fig 6 Fuse 9 2 Checking Continuity of Fuse on PCB Ass y Remove the PCB Ass y from the electrical component box Then pull out the fuse from the PCB Ass y Fig 5 Check for continuity using a multimeter as shown in Fig 6 47 ...

Page 48: ...use of a change in composition of the remaining refrigerant Therefore do not add new refrigerant Instead recover the remaining refrigerant with the refrigerant recovery unit Then after evacuation totally recharge the specified amount of refrigerant with the new refrigerant at its normal mixed composition state in liquid phase When refrigerant R410A is used the composition will differ depending on ...

Page 49: ...n R410A refrigerant is exposed to fire Therefore be sure to provide ample ventilation during installation work Caution in case of R410A leak Check for possible leak points with the special leak detector for R410A If a leak occurs inside the room immediately provide thorough ventilation A D Flare tool for R410A A D Conventional flare tool R22 Spacer 10 2 Checklist before Servicing Use a clutch type...

Page 50: ...s which can be com monly used for R22 R407C and R410A CAUTION The above tools specifically for R410A must not be used for R22 and R407C Doing so will cause malfunction of the unit For the above vacuum pump 1 2 and vacuum pump adapter 3 those for R22 type units can be used for R410A type However they must be used exclusively for R410A and never alternately with R22 and R407C For details on tubing i...

Page 51: ...it quickly 3 Checking for sealing Use nitrogen gas for the pressurized gas and never use a refrigerant other than R410A Also do not use oxygen or any flammable gas 4 Evacuation Use a solenoid valve installed vacuum pump so that even if power is cut off in the middle of evacuation of air due to a power interruption the valve will prevent the pump oil from flowing back The equipment may be damaged i...

Page 52: ...use an electronic scale for charging refrigerant In this case if the volume of refrigerant in the cylinder becomes less than 20 of the fully charged amount the composition of the refrigerant starts to change Thus do not use the refrigerant if the amount in the charging cylinder is less than 20 Also charge the minimum necessary amount to the charging cylinder before using it to charge the air condi...

Page 53: ...lux and wax for R410A Prevent oxide film from forming inside the tubes utilizing substitution with nitrogen N2 in the refrigerant circuit of the unit Leave ends of tubes open during welding 4 Checking for sealing Use nitrogen gas for the pressurized gas and never use a refrigerant other than R410A Also do not use oxygen or any flammable gas 5 Evacuation Use a solenoid valve installed vacuum pump s...

Page 54: ... R410A for existing units which use R22 This will cause the air conditioner to operate improperly and may result in a hazardous condition 10 8 2 Use of Existing Tubing If replacing an older unit that used refrigerant R22 with a R410A unit do not use its existing tubing Instead completely new tubing must be used CAUTION Never charge additional refrigerant if refrigerant is leaking from the unit Fol...

Page 55: ...INSTRUCTION MANUAL KS3082 C3082 KS3682 C3682 OI 852 6 4181 150 00 0 APPENDIX A A 1 ...

Page 56: ...85264181150000 INSTRUCTION MANUAL Inverter Controlled Split System Air Conditioner MODE D EMPLOI Climatiseur de type séparé contrôlé par inverseur This air conditioner uses the new refrigerant R410A Save These Instructions Conserver ce mode d emploi ...

Page 57: ...reactivated once power resumes High Power Operation The unit operates at maximum output for 30 minutes regardless of the desired temperature The fan speed is 1 step above High Quiet Operation The fan rotates slower than the fan speed setting to provide a quieter operating sound LED Clean Operation During operation the UV anti bacteria unit is activated for 30 minutes and cleans the air blown from ...

Page 58: ...ified electrician SAFETY INSTRUCTIONS Read this Instruction Manual carefully before using this air conditioner If you still have any difficulties or problems consult your dealer for help This air conditioner is designed to give you comfortable room conditions Use this only for its intended purpose as described in this Instruction Manual This symbol refers to a hazard or unsafe practice which can r...

Page 59: ...re fan speed timer setting and air sweeping Refrigerant Tubes The indoor and outdoor units are connected by copper tubes through which refrigerant gas flows Drain Hose Moisture in the room condenses and drains off through this hose Outdoor Condensing Unit The outdoor unit contains the compressor fan motor heat exchanger coil and other electrical components INDOOR UNIT Air intakes Remote control un...

Page 60: ... Timer ON Timer OFF Timer 1 hour OFF Timer 5 NIGHT SETBACK 6 Confirmation of transmission 7 Auto flap indication Flap angle indication Sweep indication 8 High power operation 9 UNOCCUPIED 10 Quiet operation 11 LED CLEAN operation Displayed when setting timer Displayed when transmitting data Displayed when indoor unit sensor is in use Displayed when setting temperature Displayed when temperature is...

Page 61: ...ppear at the display And the room temperature is detected by the sensor which is built into the indoor unit and the air conditioner is controlled accordingly If the remote control unit is located near a heat source such as a space heater or in direct sunlight press the SENSOR button to switch to the sensor on the indoor unit NOTE LED CLEAN button If this button is pressed during DRY COOL or FAN op...

Page 62: ...et temperature to save energy HIGH POWER button If this button is pressed during DRY COOL or FAN operation the unit operates at maximum output for 30 minutes regardless of the desired temperature The fan speed is 1step above HIGH UNOCCUPIED button For details see 8 UNOCCUPIED Mode When you press this button the mark appears in the display And the remote control unit will automatically prevent the ...

Page 63: ...e control unit in the following places DO NOT In direct sunlight Behind a curtain or other places where it is covered More than 26 ft 8 m away from the air conditioner In the path of the air conditioner s airstream Where it may become extremely hot or cold Where it may be subject to electrical or magnetic noise Where there is an obstacle between the remote control unit and air conditioner since a ...

Page 64: ...elector button to the setting you want STEP 5 Press the FLAP button and set the airflow direction as desired Refer to ADJUSTING THE AIRFLOW DIRECTION on page 14 To stop the air conditioner press the ON OFF operation button again Choose the best position in the room for the remote control unit which also acts as the sensor for room comfort and transmits the operating instructions Once you ve found ...

Page 65: ... Press the HIGH POWER button while operation The mark appears in the display To cancel press HIGH POWER button again When the HIGH POWER button is pressed the unit operates at maximum output for 30 minutes regardless of the desired temperature The fan speed is 1 step above High QUIET Mode and HIGH POWER Mode cannot be used at the same time Pressing the MODE selector button cancels HIGH POWER mode ...

Page 66: ...and the remote control unit is used to turn the air conditioner OFF including OFF TIMER the air conditioner will turn off but depending on the room temperature Cooling Operation will automatically begin When the Unoccupied Function is in operation and the ON OFF operation button is pressed operation will restart based on the settings input before the air conditioner was turned off In Cooling Mode ...

Page 67: ...d from the air conditioner In cooling operation any plastic parts may shrink due to a sudden temperature change In this event a clicking sound may occur This is normal and the sound will soon disappear The remote control unit sends the setting condition to the air conditioner regularly at five minute intervals SETTING THE TIMER In the descriptions below the following settings are used for the temp...

Page 68: ...that the program is not canceled When the ON timer and OFF timer are set to the same time the timer operates as if it is turned off Operation Indication 1 Press the OFF TIME setting button once The timer indication is displayed and the present OFF time is shown 2 Press the Advance Return button until AM 11 00 is displayed The timer indication blinks The time can be set in 10 minute increments Hold...

Page 69: ...t work well and may be damaged Let direct sunlight into the room Use sunshades blinds or curtains If the walls and ceiling of the room are warmed by the sun it will take longer to cool the room Do Always try to keep the air filter clean Refer to CARE AND CLEANING A clogged filter will impair the performance of the unit To prevent conditioned air from escaping keep windows doors and any other openi...

Page 70: ...ends of the front panel and pull forward and up to open the front panel 2 Lift the anti mold filter up slightly to disengage it from the protrusions on the unit 3 Pull downward to remove the filter from the unit Cleaning Use a vacuum cleaner to remove light dust If there is sticky dust on the filter wash the filter in lukewarm soapy water rinse it in clean water and dry it How to replace the anti ...

Page 71: ...rasp the sections near the front panel arms on both sides and then remove the panel by pushing the arms towards the outside while pulling the panel towards you If the front panel is difficult to remove grasp both ends of it and lift it up slightly Move it to the left and disengage the left arm then move it to the right and disengage the right arm Remounting Grasp the sections near the front panel ...

Page 72: ...erate Trouble in system Contact service center Compressor runs but soon stops Obstruction in front of condenser coil Remove obstruction Poor cooling performance 1 Dirty or clogged air filter 1 Clean air filter to improve airflow 2 Heat source or many people in room 2 Eliminate heat source if possible 3 Doors and or windows are open 3 Shut them to keep the heat out 4 Obstacle near air intake or air...

Page 73: ...INSTALLATION INSTRUCTIONS APPENDIX B KS3082 C3082 KS3682 C3682 II 852 6 4190 499 00 0 A 2 ...

Page 74: ...oor Units 5 5 Insulation of Refrigerant Tubing 5 6 Taping the Tubes 5 7 Finishing the Installation 6 AIR PURGING 25 Air Purging with a Vacuum Pump for Test Run Basic Functions of the Service Valves Pump Down Service Valve Connections This air conditioner uses the new refrigerant R410A Refrigerant service valve size 5 16 NOTE 85264190499000 SANYO 2010 INSTALLATION INSTRUCTIONS Model Combinations Co...

Page 75: ...en Transporting Be careful when picking up and moving the indoor and out door units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin alu minum fins on the air conditioner can cut your fingers When Installing In a Ceiling or Wall Make sure the ceiling wall is strong enough to hold the unit s weight It may be necessary to construct a strong woo...

Page 76: ...rately from a local source you will need 1 Deoxidized annealed copper tube for refrigerant tub ing as detailed in Table 2 Cut each tube to the appropriate lengths 1 to 1 4 30 cm to 40 cm to dampen vibration between units Table 2 2 Foamed polyethylene insulation for the specified copper tubes as required to precise length of tubing Wall thickness of the insulation should be not less than 5 16 8 mm ...

Page 77: ... from any antenna or power lines or connecting wires used for television radio telephone security system or intercom Electrical noise from any of these sources may affect operation Drain hose Indoor unit Outside drainage Fig 1 2 5 cm min 3 7 5 cm min Front View 2 5 cm min Fig 2 INDOOR UNIT Tubing length L OUTDOOR UNIT Elevation difference H Fig 3a WARNING To prevent abnormal heat genera tion and t...

Page 78: ...f air at the intake port or exhaust port is not blocked and so that sufficient space is ensured for maintenance to be carried out without trouble In general the top also must be unob structed Fig 5a provide a solid base level concrete pad concrete block 6 x 1 4 15 x 40 cm beams or equal a minimum of 6 15 cm above ground level to reduce humidity and pro tect the unit against possible water damage a...

Page 79: ... burst d The condenser pressure may drop because of strong wind and the indoor unit may freeze 2 2 2 Precautions for Installation in a Snowy Area 1 The platform should be higher than the maximum snow depth Fig 5g 2 The 2 anchoring feet of the outdoor unit should be used for the platform and the platform should be installed beneath the air intake side of outdoor unit 3 The platform foundation must ...

Page 80: ... 25 32 14 31 32 13 32 25 32 Air Intake Air discharge Unit inch Air Air Intake 1 4 11 32 discharge Air discharge 2 2 3 Dimensions of Wind proof Duct Reference diagram for C3082 3682 9 16 21 9 16 1 4 22 1 4 23 7 16 4 31 32 4 31 32 21 25 32 11 13 16 11 13 16 1 5 16 15 16 18 15 16 1 31 32 1 31 32 1 31 32 8 21 32 1 3 16 22 7 8 Equivalent to the reverse side Unit inch 4 1 4 hole Reference diagram for wi...

Page 81: ... the front or rear must be no taller than the height of the outdoor unit 2 Multiple unit installation Installation in lateral rows CAUTION The front and top must remain open The obstacles must be no taller than the height of the outdoor unit CAUTION The front and both sides must remain open Installation in front rear rows Installation with intakes facing outlets Installation with intakes facing in...

Page 82: ...ow proof duct Unit left reinforcement bracket for snow proof duct Fastened by screws at 14 locations Fastened by screws at 3 locations Fixing with front panel 2 9 32 hole 2 9 32 hole 2 9 32 hole 2 9 32 hole 9 32 X13 32 hole 15 11 32 Fastened by screws Same on the reverse side Fastened by screws at 2 locations 28 13 16 16 15 16 9 1 8 31 32 2 7 32 24 3 16 28 3 16 23 Fixing with rear panel 5 8 6 1 32...

Page 83: ... more units Note In cases 2 and 3 the height of the obstacle must be no taller than the height of the outdoor unit 2 Obstacles on both sides Top is open Top is open Top is blocked by an obstacle Top is blocked by an obstacle Min 11 13 16 or more Min 11 13 16 or more Min 6 or more Min 11 13 16 or more Min 11 13 16 or more Min 11 13 16 or more Min 11 13 16 or more Min 11 13 16 or more Min 11 13 16 o...

Page 84: ...p and both sides must remain open Either the obstacle to the front or the obstacle to the rear must be no taller than the height of the outdoor unit The top and both sides must remain open Either the obstacle to the front or the obstacle to the rear must be no taller than the height of the outdoor unit Unit inch 39 3 8 n i M e r o m r o 6 1 1 1 9 1 n i M e r o m r o 8 n i M e r o m r o Min 11 13 1...

Page 85: ...rain hose and drain cap For details refer to Switching drain hose and drain cap on page 20 3 2 Make a Hole 1 Place the rear panel from the indoor unit on the wall at the location selected Make sure the panel is horizontal using a carpenter s level or tape measure to measure down from the ceiling Wait until after cutting the hole before attaching the rear panel to the wall 2 Determine which side of...

Page 86: ...n the rear panel Using the 8 screw holes with mark is recommended to attach the rear panel securely to the wall See either Item a or b below depending on the wall type a If Wooden Wall 1 Attach the rear panel to the wall with the 8 screws provided Fig 13 If you are not able to line up the holes in the rear panel with the beam locations marked on the wall use rawl plugs or toggle bolts to go throug...

Page 87: ...ove it Fig 17d How to replace the grille 1 While aligning the top edge of the grille with the frame move the grille horizontally and insert the top and bottom into the frame 2 Press the grille firmly with your hand to ensure no gap exists between the frame and grille 3 Tighten the 6 screws And fix the removed covers in place 4 Grasp the sections near the front panel arms on both sides and hold the...

Page 88: ...agram 2 Provide a power outlet to be used exclusively for each unit with a power supply disconnect and cir cuit breaker for overcurrent protection provided in the exclusive line 3 To prevent possible hazards due to insulation failure the unit must be grounded 4 Each wiring connection must be done tightly and in accordance with the wiring system diagram Wrong wiring may cause the unit to misoperate...

Page 89: ...from the power cable and wires between the indoor and outdoor units Electrical noise may affect the operation To avoid the risk of electric shock each air conditioner unit must be grounded For the installation of a grounding device please observe local electrical codes Grounding is necessary especially for units using inverter circuits in order to release charged electricity and electrical noise c...

Page 90: ...he screw on the right side cover plate and open the cover Fig 25 4 Route the inter unit wiring from the back of the indoor unit and pull it toward the front for connec tion Fig 26a 26b 5 Connect the inter unit wiring to the corresponding terminals on the terminal plate Fig 26a 26b while referring to the wiring diagram 6 Be sure to secure the wiring with the provided clamp When closing the front pa...

Page 91: ...the terminal screw 4 Shape the loop wire properly place it on the termi nal plate and fix it securely with the removed termi nal screw using a screwdriver For stranded wiring 1 Cut the wire end with a cutting pliers then strip the insulation to expose the stranded wiring about 3 8 10 mm and tightly twist the wire ends Figs 30 and 31 2 Using a screwdriver remove the terminal screw s on the terminal...

Page 92: ...t the indoor unit so it is securely seated on the rear panel Fig 36 3 Carefully bend the tubing if necessary to run along the wall in the direction of the outdoor unit and then tape as far as the fittings See Caution on page 24 The drain hose should come straight down the wall to a point where water runoff won t stain the wall 4 Connect the refrigerant tubing to the outdoor unit After performing a...

Page 93: ...in hose Slide the drain hose fully onto the drain pan outlet It will be easy to slide when water is added Check that the screw holes in the drain bracket and the drain pan outlet are aligned and securely in contact then fasten them with the screw After attaching the drain hose check that it is attached securely Fig 40b Drain cap Use a Phillips screwdriver to push the drain cap in firmly If it is d...

Page 94: ...nfirm that the gap is appropriate less than 2 mm 3 11 Drain Hose a The drain hose should be slanted downward to the outdoors Fig 44 b Never form a trap in the course of the hose c If the drain hose will run in the room insulate the hose with insulation so that chilled condensation will not damage furniture or floors Fig 45 Foamed polyethylene or its equivalent is recom mended NOTE WARNING Risk of ...

Page 95: ... all connections are correct as shown in the wiring sys tem diagram 4 Be sure to ground the unit according to your local codes 4 2 Routing the Tubing and Wiring The tubing and wiring can be extended out in 3 direc tions front rear and right Use a nipper or similar tool to cut out the knockout holes for the inter unit control wiring outlet power wiring outlet and tubing outlet from the appropriate ...

Page 96: ...e tool Figs 49a and 49b Use RIDGID or equivalent A good flare should have the following characteristics inside surface is glossy and smooth edge is smooth tapered sides are of uniform length 5 3 Caution before Connecting Tubes Tightly a Be sure to apply a sealing cap or water proof tape to prevent dust or water from getting into the tubes before they are used b Be sure to apply refrigerant lubrica...

Page 97: ...rn Fig 55 3 Clamp the tubing bundle to wall using 1 clamp approx every 47 120 cm Do not wind the armoring tape too tightly since this will decrease the heat insulation effect Also be sure the con densation drain hose splits away from the bundle and drips clear of the unit and the tubing 5 7 Finishing the Installation After finishing insulating and taping over the tubing use sealing putty to seal o...

Page 98: ...for evacuation Table 7 Hi Lo Indoor unit Outdoor unit Manifold valve Exclusively for R410A Pressure gauge Vacuum pump Charging hose Exclusively for R410A Vacuum pump adapter Exclusively for R410A with reverse flow prevention Fig 57 CAUTION Be sure to use a manifold valve for air purging If it is not avail able use a stop valve field sup ply for this purpose The Hi knob of the manifold valve must a...

Page 99: ...lightly to release the pressure Then remove the hose 11 Fasten the valve cap on the wide tube service port securely with an adjustable wrench or box wrench Next mount the valve cap on the service valve and tighten it to 170 lbs in 200 kgf cm with a torque wrench This process is very important to prevent gas from leaking from the system 12 Test run the air conditioner See next page 13 While the air...

Page 100: ...king Fig 59c After 3 minutes the system shifts into cooling opera tion and cool air will start to be felt Cooling mode test run is unaffected by the room temperature 3 Press the ON OFF operation button of the remote con troller again to stop the test run Fig 59a 4 Finally press the ACL Reset button of the remote con troller to release it from Test Run mode to return to nor mal mode Fig 59a and oP ...

Page 101: ...ide tube valve stem Then quickly stop the unit 5 Disconnect all gauges and hoses and replace the valve caps as they were before Basic Functions of the Service Valves The basic functions of the service valves are given in Table 8 below Action Narrow Tube Service Valve 2 Way Wide Tube Service Valve 3 Way CLOSED Fully OPEN Fully OPEN Shipping Operating and test running the air conditioner Measuring p...

Page 102: ...d a curtain or other place where it is covered More than 26 8 m away from the air conditioner In the path of the air conditioner s airstream Where it may become extremely hot or cold Where it may be subject to electrical or magnetic interference Where there is an obstacle between the remote con trol unit and the air conditioner since a check signal is sent from the remote control unit every 5 minu...

Page 103: ... of a pen After 5 seconds release the ACL button first then release the QUIET and 1HR TIMER buttons oP 1 Test Run appears blinking in the remote controller clock display area 4 Each time the 1HR TIMER button is pressed the display changes as shown below Press this button 3 times to change the display to oP 7 Address setting Fig 64 5 oP 7 has now been selected for address setting 6 Press the ON OFF...

Page 104: ... Sanyo HVAC Contractor or Distributor United States SCS HVAC Solutions Web www SanyoHVAC com Parts hvac parts sna sanyo com Service hvac service sna sanyo com Canada Sanyo Canada Inc Web www SanyoHVAC com Parts Service hvac sci sanyo com 3 10 Printed in Japan ...

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