To mount
Refer to “
Using the COUPLER to join
multiple 3/4" support rods” on the bottom of page 3.
Coupler tube
: In the event that the AHU side panels (that support the fixture) are wider than the included support rod or the
installation requires multiple CoilClean ILs, the coupler tube can be inserted between two or more support rods or 3/4 EMT
conduit allowing the support rods to be extended to desired lengths. Refer to “
using the COUPLER to join multiple 3/4"
support rods” on the bottom of page 3.
To mount the aluminum reflector to the support rod
6. Attach the clamps to the back of the aluminum reflector using the supplied Phillips screws and lock washer.
The holes in the parabolic reflector are pre-drilled and pre threaded.
7. a) Attach the parabolic reflector to the support rod tightening the clamp securing the assembly in place.
b) While wearing the included cotton gloves, carefully “clip” the UV lamp using the metal spring clips into the parabolic reflector.
NOTE: For ease of operation, the lamp end with the four pins should be pointing in the direction of the ballast box.
Limit switch installation
8. To protect users from direct exposure to the ultraviolet rays, use a limit switch. The limit switch will shut down operation to the UV
system should the access door be opened. A limit switch is available from Sanuvox (part# MSCSWC14).
3/4" support rod to the mounting flanges
4. Measure and cut the rod to desired lenght. Insert the 3/4" support rod into the two mounting flanges and tighten the two Phillips
screws on either mounting flange.If using more than one CoilClean IL fixture, multiple support rods
may be joined together by using the included coupler.
5. The CoilClean IL fixture is to be installed with the UV lamp facing the coil. The mounting flanges attach
directly to the unit’s side panel, or to the coil frame. NOTE: If it is not possible to attach the flanges directly to the unit’s panels or
to the coil frame, a bracket (field-supplied) is required or vertical installation.
-
INSTALLATION
Perform the following procedure to assemble the CoilClean IL
1. Turn OFF all power to HVAC equipment.
2. Remove the CoilClean IL from its packaging. Use care in handling the aluminum reflector/shield, as the lamp is fragile.
3. Unpack the ballast box.
NOTE: Post can be installed horizontally or vertically. For that later option, more posts are needed and flanges. Description
afterward is for horizontal install.
The UV lamp end with the four
pins should be pointing in the
direction of the ballast box.
Ballast box installation
9. Remove the 4 x Phillips head screws from the ballast box cover. Mount the ballast box on a wall
or other hard surface, attached using the 2 holes in the center of the ballast box.
Be careful not to damage the wiring.
Wiring ballast box to the UV lamp(s)
10. Depending on configuration, there may be one or two ballasts incorporated into the
ballast box (depending on how many units were ordered). The wire harness comes
with 20 feet of Teflon wire set per ballast.
11. In order to facilitate running the wire set from the ballast to the UV lamp, the Gaynor plug
and lamp boot are made to be installed after the wires have been run. To install: first slide the
four (4) lamp wires through the UV lamp boot and then push each of the four (4) wires into the
yellow Gaynor plug. As per the underneath example. Blue wire always in the dark side.
12. Carefully secure the white Gaynor plug to the end of the UV lamp. NOTE: The Gaynor plug fits on two of four ways. If the
plug does not fit, just rotate the plug 1/4 turn left or right. The UV lamp boot is designed to seal the connection between the
plug and the UV lamp as to reduce the possibility of moisture penetrating to the connection. NOTE: The UV lamp boot does
not cover the entire end- cap (approx. 3/4").
Wiring to POWER
13. The CoilClean IL is powered by a multi voltage ballast 120/240v.
With cover removed, pull the white (neutral) and black (hot) from the
round knock-out at the bottom of the ballast box. CONNECT TO
POWER using the included yellow quick connect.
Using the COUPLER to join multiple 3/4" support rods
The coupler tube can be inserted between two or more support rods or 3/4" EMT conduit allowing the support rods to be extended
to desired lengths.
1. Insert inner tube halfway inside one support rod.
2. Using a 1/4" hexagon drill, screw one self taping
screw. The hole in the support rod is pre-drilled.
3. Insert the other half of the inner tube into the
other support rod and follow the instructions in step 2.
4. The completed assembly with the inner tube coupler joining two support rods.
INSTALLATION - continued
UV LAMP 2
UV LAMP 1
Cover
Removed
Figure A.
Ballast
Mounted
to the wall
Figure B.
UV lamp 4 pin end
CONNECTIONS TO GAYNOR PLUG
Orientation of Gaynor plug is critical
UV lamp boot
Wire set
from ballast