Santerno SINUS PENTA 0007 Manual Download Page 104

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SINUS PENTA

GUIDE TO THE

REGENERATIVE APPLICATION

104/

150

Table 16: Default values of parameters depending on model (size) and voltage class - Class 5T/6T

SIZE

MODEL

P510

[kp with

err Min]

P511

[Ti with

err

Min]

P512

[kp with

err Max]

P513

[Ti with

err Max]

P510

[kp with

err Min]

P511

[Ti with

err

Min]

P512

[kp with

err Max]

P513

[Ti with

err Max]

S12/S14

0003

0.024

600.00

0.149

88.84

0.050

600.00

0.301

43.97

0004

0.024

600.00

0.149

88.84

0.050

600.00

0.301

43.97

0006

0.033

600.00

0.199

66.63

0.050

600.00

0.301

43.97

0012

0.033

600.00

0.199

66.63

0.050

600.00

0.301

43.97

0018

0.033

600.00

0.199

66.63

0.050

600.00

0.301

43.97

S14

0019

0.050

600.00

0.301

43.97

0.050

600.00

0.301

43.97

0021

0.050

600.00

0.301

43.97

0.050

600.00

0.301

43.97

0022

0.067

600.00

0.402

32.99

0.067

600.00

0.402

32.99

0024

0.067

600.00

0.402

32.99

0.067

600.00

0.402

32.99

0032

0.083

600.00

0.502

26.38

0.083

600.00

0.502

26.38

S22

0042

0.157

505.31

0.944

14.03

0.157

505.31

0.944

14.03

0051

0.157

505.31

0.944

14.03

0.157

505.31

0.944

14.03

0062

0.227

349.24

1.367

9.70

0.227

349.24

1.367

9.70

0069

0.227

349.24

1.367

9.70

0.227

349.24

1.367

9.70

S32

0076

0.227

349.24

1.367

9.70

0.227

349.24

1.367

9.70

0088

0.227

349.24

1.367

9.70

0.227

349.24

1.367

9.70

0131

0.341

232.81

2.050

6.46

0.341

232.81

2.050

6.46

0164

0.341

232.81

2.050

6.46

0.341

232.81

2.050

6.46

S42

0181

0.670

118.73

4.021

3.29

0.670

118.73

4.021

3.29

0201

0.670

118.73

4.021

3.29

0.670

118.73

4.021

3.29

0218

0.837

94.98

5.026

2.63

0.837

94.98

5.026

2.63

0259

0.837

94.98

5.026

2.63

0.837

94.98

5.026

2.63

S52

0290

1.005

79.15

6.031

2.19

1.005

79.15

6.031

2.19

0314

1.005

79.15

6.031

2.19

1.005

79.15

6.031

2.19

0368

1.005

79.15

6.031

2.19

1.005

79.15

6.031

2.19

0401

1.005

79.15

6.031

2.19

1.005

79.15

6.031

2.19

S64

0457

0.995

79.95

5.971

2.22

0.995

79.95

5.971

2.22

0524

0.995

79.95

5.971

2.22

0.995

79.95

5.971

2.22

0598

1.327

59.96

7.962

1.66

1.327

59.96

7.962

1.66

0748

1.327

59.96

7.962

1.66

1.327

59.96

7.962

1.66

0831

1.327

59.96

7.962

1.66

1.327

59.96

7.962

1.66

S74

0964

2.654

29.98

15.924

0.83

2.654

29.98

15.924

0.83

1130

2.654

29.98

15.924

0.83

2.654

29.98

15.924

0.83

1296

2.654

29.98

15.924

0.83

2.654

29.98

15.924

0.83

S84

1800

3.981

19.98

23.886

0.55

3.981

19.98

23.886

0.55

2076

3.981

19.98

23.886

0.55

3.981

19.98

23.886

0.55

Summary of Contents for SINUS PENTA 0007

Page 1: ...ssible damages caused by improper erroneous and irrational uses Elettronica Santerno is responsible for the device in its original setting Any changes to the structure or operating cycle of the device...

Page 2: ...A section has been added with a general description of the external components of the regenerative drive UL fuse models updated according to the Installation Guide Columns have been added for slots t...

Page 3: ...e Drive Ratings 4T Voltage Class 26 3 4 3 Regenerative Drive Ratings 5T 6T Voltage Class 27 3 5 SHORT CIRCUIT CURRENTS 28 3 6 DIMENSIONING THE REGENERATIVE DRIVE 29 3 7 APPLICATIONS OF THE REGENERATIV...

Page 4: ...E AND REGULATORS MENU 98 5 3 1 Overview 98 5 3 2 List of Programmable Parameters P500 to P523 99 5 4 ADE REGISTERS SETTINGS MENU 105 5 4 1 Overview 105 5 4 2 List of Programmable Parameters P530 to P5...

Page 5: ...entification Plate 11 Figure 4 Wiring diagram for the electromechanical components up to Size S64 included 33 Figure 5 Wiring diagram for the electromechanical components Size S74 34 Figure 6 Signal w...

Page 6: ...tputs 120 Table 21 List of parameters P580 and P581 121 Table 22 Functions implemented by digital outputs MDO1 and MDO2 122 Table 23 List of parameters P582 to P593 123 Table 24 List of parameters P32...

Page 7: ...Sinus Penta Programming Guide The FIRMWARE UPGRADE section explains how to download the files for the Sinus Penta applications to the standard drive this download procedure is to be performed only whe...

Page 8: ...with weak harmonic currents and unitary power factor Recovery of the kinetic energy of the connected motor s during the braking stage thus avoiding using braking resistors which also cause overheatin...

Page 9: ...PPLICATION SINUS PENTA 9 150 TYPE OF INSTALLATION Using a regenerative drive MAINS SIDE CURRENT Drive operating at rated current MAINS SIDE CURRENT SPECTRUM Figure 1 Mains side current produced when a...

Page 10: ...urrent is to be installed between the regenerative drive and the mains Using the drive as a regenerative feeder is particularly useful when the motor connected to the drive frequently operates as a ge...

Page 11: ...GUIDE TO THE REGENERATIVE APPLICATION SINUS PENTA 11 150 3 2 Identification Plate The product is described and identified by a plate applied onto the side of the drive Figure 3 Identification Plate...

Page 12: ...der and motor drive of the same model does not always meet the criterion above because the continuous current delivered by the regenerative drive is sometimes lower than the current delivered by the e...

Page 13: ...0015 0015 7 5 10 25 7 0016 0016 0016 9 2 12 5 30 0020 0020 0020 11 15 36 0023 0023 0023 15 20 50 0033 0033 0033 18 5 25 61 0037 0037 0037 22 30 71 0040 0049 0040 25 35 80 0049 0060 0060 28 38 88 0060...

Page 14: ...15 0015 5 5 7 5 19 5 0016 0016 0016 7 5 10 25 7 0020 0020 0020 9 2 12 5 30 0023 0023 0023 11 15 36 0033 0033 0033 15 20 50 0037 0037 0037 18 5 25 61 0040 0040 0040 22 30 71 0049 0049 0049 25 35 80 006...

Page 15: ...015 0015 4 5 6 15 7 0016 0016 0016 5 5 7 5 19 5 0020 0020 0020 7 5 10 25 7 0023 0023 0023 11 15 36 0033 0033 0033 15 20 50 0037 0037 0037 15 20 50 0040 0040 0040 18 5 25 61 0049 0049 0049 22 30 71 006...

Page 16: ...0015 0015 4 5 5 14 6 0016 0016 0016 4 5 6 15 7 0020 0020 0020 5 5 7 5 19 5 0023 0023 0023 7 5 10 25 7 0033 0033 0033 11 15 36 0037 0037 0037 12 5 17 41 0040 0040 0040 15 20 50 0049 0049 0049 18 5 25 6...

Page 17: ...75 100 103 0067 0074 65 90 114 0074 0074 0074 75 100 116 0074 0074 85 115 120 0074 0074 75 100 133 0086 0086 0086 90 125 135 0086 0113 90 125 127 0086 0086 100 135 180 0113 0113 0113 110 150 166 0113...

Page 18: ...067 0067 65 90 88 0067 0067 65 90 114 0074 0074 0074 70 95 107 0074 0074 75 100 103 0074 0074 75 100 133 0086 0086 0086 75 100 116 0086 0086 85 115 120 0086 0086 90 125 159 0113 0113 0113 90 125 135 0...

Page 19: ...060 50 70 70 0060 0060 45 60 80 0067 0067 0067 50 70 75 0067 0067 55 75 78 0067 0067 50 70 87 0074 0074 0074 55 75 85 0074 0074 65 90 88 0074 0074 55 75 98 0086 0086 0086 65 90 100 0086 0086 75 100 10...

Page 20: ...50 58 0060 0060 45 60 64 0060 0060 32 45 59 0067 0067 0067 40 55 63 0067 0067 50 70 70 0067 0067 37 50 67 0074 0074 0074 45 60 70 0074 0074 55 75 78 0074 0074 45 60 80 0086 0086 0086 55 75 85 0086 008...

Page 21: ...00 78 0062 0062 0062 65 90 83 0062 0062 90 125 94 0069 0069 0069 75 100 95 0069 0069 110 150 113 0076 0076 0076 90 125 115 0076 0076 132 180 133 0088 0088 0088 110 150 138 0088 0088 160 220 158 0131 0...

Page 22: ...0051 0051 75 100 77 0062 0062 0062 65 90 83 0062 0062 90 125 95 0069 0069 0069 75 100 95 0069 0069 110 150 113 0076 0076 0076 90 125 115 0076 0076 132 180 133 0088 0088 0088 110 150 135 0088 0088 160...

Page 23: ...60 55 0051 0051 55 75 56 0062 0062 0062 55 75 70 0062 0062 75 100 78 0069 0069 0069 55 75 70 0069 0069 90 125 94 0076 0076 0076 75 100 95 0076 0076 110 150 113 0088 0088 0088 110 150 135 0088 0088 160...

Page 24: ...0051 37 50 47 0051 0051 55 75 56 0062 0062 0062 45 60 55 0062 0062 55 75 56 0069 0069 0069 45 60 55 0069 0069 75 100 77 0076 0076 0076 55 75 70 0076 0076 90 125 95 0088 0088 0088 75 100 95 0088 0088 1...

Page 25: ...S20 0060 88 112 29 3 30 7 37 5 39 3 0 83 0067 103 118 34 3 35 9 39 4 41 3 0 99 0074 120 144 40 1 41 9 48 3 50 5 1 05 0086 135 155 45 1 47 2 51 9 54 3 1 16 S30 0113 180 200 60 0 62 8 66 8 69 9 1 70 01...

Page 26: ...6 132 3 145 6 159 0 1 61 0150 200 270 116 7 122 9 135 4 147 8 158 1 166 5 183 3 200 1 1 65 0162 210 290 122 6 129 1 142 2 155 3 169 9 179 0 197 0 215 1 1 65 S41 0180 300 340 175 6 185 0 203 7 222 3 2...

Page 27: ...1 7 254 9 266 5 2 15 2 35 0164 200 300 177 0 203 3 212 6 266 4 306 1 320 2 2 29 2 50 S42 0181 240 380 270 6 310 7 324 9 337 4 387 7 405 5 2 47 2 76 0201 260 420 292 8 336 2 351 6 373 1 428 7 448 3 2 6...

Page 28: ...Short circuit current kA S05 2T all models 5 S12 2T all models 5 S05 4T all models 5 S12 4T 0016 0030 5 0034 0036 10 S15 all models 10 S20 all models 10 S30 all models 10 S41 0180 0202 18 0217 0260 3...

Page 29: ...power absorbed by the motor Loss values are given in the tables containing the drive specifications the motor drive losses are supposed to be the same as the regenerative drive losses The electric po...

Page 30: ...he regenerative drive is overloaded is the following Pmaxreg 1 73 Vacmin Imax These values are given in the specification tables above EXAMPLE Dimensioning the regenerative drive for a motor drive uni...

Page 31: ...olmot 1 73 Vmot Ilim power factor Polmot 20 7kW The drive losses are to be compared to the overload current Polrgn 20 7 0 35 Ilim Imot 0 35 Ilim Imot 21 54kW From the 4T Class Regenerative Drive table...

Page 32: ...the bus voltage divided by 1 41 can be used or operation at constant torque can occur even when exceeding the rated motor frequency For example if the regenerative drive is factory set to generate 70...

Page 33: ...filtering the current component at the drive commutation frequency The following is a list of the additional components and the matching tables between those components and the regenerative drive One...

Page 34: ...llowing matching the output terminal commutated voltage with the mains sinusoidal voltage and filtering the current component at the drive commutation frequency The following is a list of the addition...

Page 35: ...mponents the equipment automatically detects the mains phase sequence NOTE If fuses are used special microswitches capable of detecting when a fuse opens are required Connect the fuse signal to the in...

Page 36: ...SINUS PENTA GUIDE TO THE REGENERATIVE APPLICATION 36 150 3 8 3 Signal Wiring for the Regenerative Drive Figure 6 Signal wiring diagram...

Page 37: ...auxiliary contact in capacitor safety switch AUX FCCB 30 31 MDO3 NO relay output for bypass contactor coil command COIL 33 34 MDO4 NO relay output for regenerative drive ON to be series connected to t...

Page 38: ...f the contactor to be used 2 REGENERATIVE REACTOR LR Three phase reactor to be installed between the drive and the regenerative panel For the correct type refer to the following sections Regenerative...

Page 39: ...multiple conductors for the same phase is recommended For example 2x150 in the wire cross section column means that two parallel connected 150mm 2 conductors per phase are used Multiple conductors mu...

Page 40: ...32 30 0015 23 32 32 30 0016 27 10 6AWG 40 40 45 0020 30 40 40 45 S12 0023 28 0 5 25 12 4AWG 18 2 5 63 63 60 0033 51 16 5AWG 100 100 100 0037 60 25 4AWG 100 100 100 S15 0040 72 15 100 100 100 0049 75...

Page 41: ...ve Failure to do so will cause the non compliance to standard regulations of the system where the drive is installed NOTE Make sure that the pre charge contactor coil can be controlled by the relay in...

Page 42: ...007 1 60 033 05 16 16 48 600 1 170M1409 16 22 700 0008 0010 1 60 033 05 20 20 80 1 170M1410 20 35 0013 0015 1 50 142 06 25 25 140 700 1 170M1411 25 58 0016 1 50 142 06 32 32 315 1 FWP 35B 35 40 0020 1...

Page 43: ...25 25 25 0011 16 5 25 25 25 0014 16 5 32 32 30 S12 0016 27 0 5 10 20 6AWG 10 6AWG 40 40 45 0017 30 40 40 45 0020 30 40 40 45 0025 41 63 63 55 0030 41 63 63 60 0034 57 0 5 25 12 4AWG 18 2 5 16 5AWG 10...

Page 44: ...0 1296 2100 2x3x240 2x3x500kcmils 2x1400 2500 2x1200 S84 1800 2600 3x3x240 3x3x500kcmils 3x1250 4000 3x1000 2076 3000 3x1250 4000 3x1200 Alternative to MCC1 CAUTION Always use the correct cable cross...

Page 45: ...cherungen Bau GmbH 200 kARMS Symmetrical A I C Bussmann Div Cooper UK Ltd 100 200 kARMS Symmetrical A I C Q ty Mod N Ratings Q ty Mod N Ratings ARMS Current I 2 t 500V A 2 s Vac ARMS Current I 2 t 500...

Page 46: ...1 FWP 600A 600 185k 0260 1 20 622 32 630 630 210k S51 0313 1 FWP 700A 700 129k 0367 1 20 622 32 700 700 287k 0402 1 20 622 32 900 900 665k 1 FWP 900A 900 228k S60 0457 1 20 622 32 1000 1000 602k 1 FW...

Page 47: ...9 16 16 25 0006 11 16 16 25 0012 13 16 16 25 0018 17 4 10AWG 20 20 25 S14 0019 21 0 5 25 20 4 AWG 18 2 5 4 5 32 32 27 0021 25 6 8AWG 32 32 30 0022 33 10 8AWG 50 50 45 0024 40 50 50 55 0032 52 16 5AWG...

Page 48: ...84 1800 2600 3x3x240 3x3x500kcmils 3x1250 4000 3x1000 2076 2800 3x1250 4000 3x1200 Alternative to MCC1 CAUTION Always use the correct cable cross sections and enable the protecting devices provided fo...

Page 49: ...1 50 142 06 16 16 48 40 575V 90 80 575V 700 1 170M1409 16 42 9 700 0004 0006 0012 50 142 06 20 1 170M1410 20 75 1 0018 1 50 142 06 25 25 120 115 575V 1 170M1411 25 117 110 575V S14 0019 1 50 142 06 2...

Page 50: ...457 1 20 622 32 900 900 780k 700 1 FWP 900A 900 339k 700 0524 1 20 622 32 1000 1000 1008k 1 FWP 1000A 1000 384k 0598 1 20 622 32 1250 1250 1777k 1 FWP 1200A 1200 704k 0748 1 20 632 32 1400 1400 1827k...

Page 51: ...0148004 5 2 12 5 0008 0010 IM0128044 IM0148044 3 9 16 5 0013 0015 0016 IM0128084 IM0148084 2 2 30 0020 S12 0023 IM0128124 IM0148124 1 8 41 0033 IM0128144 IM0148144 1 2 60 0037 S15 0040 IM0128164 IM014...

Page 52: ...020 0025 IM0128124 IM0148124 1 8 41 0030 0034 IM0128144 IM0148144 1 2 60 0036 S15 0040 IM0128164 IM0148164 0 90 80 0049 S20 0060 IM0128204 IM0148204 0 70 103 0067 0074 IM0128244 IM0148244 0 50 135 008...

Page 53: ...M0129214 IM0149214 8 2 18 S14 0019 IM0129224 IM0149224 6 0 26 0021 0022 IM0129234 IM0149234 3 8 42 0024 0032 IM0129244 IM0149244 2 5 63 S22 0042 0051 IM0129254 IM0149254 1 7 90 0062 0069 IM0129264 IM0...

Page 54: ...IM0128724 IM0148724 0 90 41 0033 IM0128744 IM0148744 0 60 60 0037 S15 0040 IM0128764 IM0148764 0 45 80 0049 S20 0060 IM0128804 IM0148804 0 35 103 0067 0074 IM0128844 IM0148844 0 25 135 0086 S30 0113 I...

Page 55: ...64 0 45 80 0049 S20 0060 IM0128804 IM0148804 0 35 103 0067 0074 IM0128844 IM0148844 0 25 135 0086 S30 0113 IM0128884 IM0148884 0 175 200 0129 0150 0162 S41 0180 IM0128924 IM0148924 0 135 320 0202 IM01...

Page 56: ...IM0129544 IM0149544 1 25 63 S22 0042 0051 IM0129554 IM0149554 0 85 90 0062 0069 IM0129564 IM0149564 0 70 110 S32 0076 IM0129574 IM0149574 0 50 155 0088 0131 IM0129584 IM0149584 0 30 240 0164 S42 0181...

Page 57: ...IM0128204 0 70 103 515 B 360 200 345 120 325 136 9x24 53 Cable Lug hole 8mm 50 IM0128244 0 50 135 580 C 360 240 350 120 325 147 9x24 64 Cable Lug hole 8mm 50 IM0128284 0 35 200 810 C 360 270 410 120...

Page 58: ...0440140 300250 12x24 136 Cable Lug hole 8mm 95 IM0129284 0 60 240 1660 A 510330490170395120350250 12x24 206 Bar 30mm hole 11mm 150 IM0129294 0 39 385 2560 A 595370580195465145400250 15x30 333 Bar 40mm...

Page 59: ...GUIDE TO THE REGENERATIVE APPLICATION SINUS PENTA 59 150 H P E G M M H P G E M M L M M P L H E G S000769 X Y 50 mm BAR Figure 8 Regenerative reactor...

Page 60: ...24 Cable Lug 50 IM0128844 0 25 135 160 B 240 190 245 200 122 7x14 26 Cable Lug 50 IM0128884 0 175 200 220 A 300 210 300 250 118 9x24 43 Bar 30mm hole 9mm 120 IM0128924 0 135 320 310 A 360 220 320 325...

Page 61: ...20 250 125 9x24 52 Cable Lug 95 IM0129584 0 30 240 570 A 360 250 360 325 160 9x24 75 Bar 30mm hole 9mm 150 IM0129594 0 20 385 1050 A 420 290 400 300 200 12x24 121 Bar 40mm hole 11mm 2x120 IM0129604 0...

Page 62: ...SINUS PENTA GUIDE TO THE REGENERATIVE APPLICATION 62 150 L H P E G M M H L M M P E G H P G E M M L S000768 50 mm BAR 60 mm BAR Figure 9 Filter reactor...

Page 63: ...charge capacitors installed on the DC bus inside the drive capacitors of the component filter at the commutation frequency and the relevant safety switch measure circuits of the mains voltage Figure...

Page 64: ...25 10 P030 0260 2T 4T ZZ0120042 234 997 428 178 970 11 37 20 0399 2T 4T ZZ0120045 40 30 0598 2T 4T ZZ0120050 43 40 0831 2T 4T ZZ0120055 46 50 3 9 16 2 Dimensions Weights and Dissipated Power 5T 6T Siz...

Page 65: ...ing holes of the interface panel NOTE Install the interface panel vertically as shown in the figure make sure to allow a min clearance of 50 mm on both sides and 10 mm on top and bottom for air circul...

Page 66: ...R2 Pre charge resistor connection Connect to R2 phase in the regenerative reactor 2 S2 Connect to S2 phase in the regenerative reactor M3 1 1 Connection of NO auxiliary contact of the filter capacito...

Page 67: ...Cross section Cable Cross section fitting the Terminal Cable Stripping Tightening Torque Recommended Cross section Cable Cross section fitting the Terminal Cable Stripping Tightening Torque Recommende...

Page 68: ...ction Current Recommended Cross section Cable Cross section fitting the Terminal Cable Stripping Tightening Torque Recommended cross section Cable Cross section fitting the Terminal Cable Stripping Ti...

Page 69: ...Recommended Cross section Cable Cross section fitting the Terminal Cable Stripping Tightening Torque Recommended Cross section Cable Cross section fitting the Terminal Cable Stripping Tightening Torqu...

Page 70: ...ion Cable Cross section fitting the Terminal Cable Stripping Tightening Torque Recommended Cross section Cable Cross section fitting the Terminal Cable Stripping Tightening Torque Recommended Cross se...

Page 71: ...ble Cross section fitting the Terminal Cable Stripping Tightening Torque Recommended Cross section mm 2 AWG mm Nm A mm 2 AWG mm 2 AWG mm Nm mm 2 AWG mm 2 AWG mm Nm mm 2 AWG S12 5T S14 6T 0003 P010 6T...

Page 72: ...d in the Motor Drives Accessories Guide In addition to ES847 option board three AC CTs one per phase shall be connected along with ES917 board for the measurement of the voltage values in each phase s...

Page 73: ...150 0 1A XXTA00038 1500 S20 0060 0067 0074 0086 250 0 1A TA1310010 2500 S30 0113 0129 0150 400 0 1A TA1310011 4000 0162 S41 0180 0202 600 0 1A TA1310012 6000 0217 0260 S51 0313 0367 1000 0 1A TA14100...

Page 74: ...800 S22 0042 0051 150 0 1A XXTA00038 1500 0062 0069 S32 0076 250 0 1A TA1310010 2500 0088 0131 0164 400 0 1A TA1310011 4000 S42 0181 0201 600 0 1A TA1310012 6000 0218 0259 S52 0290 0314 1000 0 1A TA1...

Page 75: ...auxiliary analog input 10V f s number 3 Vfs 10V Rin 10k Resolution 12 bits n u 11 12 XAIN4 XAIN4 Fast differential auxiliary analog input 10V f s number 4 Vfs 10V Rin 10k Resolution 12 bits n u 13 XAI...

Page 76: ...31 XAIN10 T3 Slow configurable auxiliary analog input number 10 Vfs 10V Rin 30k SW2 3 ON SW2 1 2 4 OFF Vfs 100mV Rin 1M SW2 4 ON SW2 1 2 3 OFF Ifs 20mA Rin 124 5 SW2 2 ON SW2 1 3 4 OFF Thermistor tem...

Page 77: ...ll 24V encoder input phase B 48 XMDI8 Auxiliary multifunction digital input 8 Frequency input B 49 24V Auxiliary supply output for optoisolated multifunction digital inputs 24V 15 Imax 200mA Protected...

Page 78: ...e cross sections 0 2 2 5mm 2 AWG 24 14 NOTE The signals dedicated to the Energy Counter application are marked as NOTE The terminals that are not mentioned are intended as n c not connected N Name Des...

Page 79: ...3 define immunity and emission levels required for devices designed to operate in different environments The drives manufactured by ELETTRONICA SANTERNO are designed to operate under the most differen...

Page 80: ...any harmonic currents in the mains EMI EMI filters integrated into the drive permit not to exceed the limits set in EN61800 3 issue 2 and its following amendment EN61800 3 A11 for the second environme...

Page 81: ...8 for the Sinus Penta to xT Regen where x is the voltage class of the drive being used 1 Wiring Follow the instructions given in the sections of this manual covering the drive wiring diagrams CAUTION...

Page 82: ...Mains Voltage Default value V 230 400 575 690 Value to be set V Rated voltage of the mains powering the drive C501 Rated Mains Frequency Default value Hz 50 Value to be set Hz Rated frequency of the...

Page 83: ...3 input terminal 16 for some time or press the RESET key in the display keypad 10 Motor drive starting Start up the motor drive as described in the Installation Instructions manual When the motor driv...

Page 84: ...CONTROL User Manual for more details The software of the Sinus Penta drives consists of two files one containing the firmware and one containing the MMI table for the keypad interface Both files use h...

Page 85: ...arameters window select the Local mode In the Serial Configuration Parameters window set the interface device the COM being used and the baud rate 38400bps click Connect then click the Next button In...

Page 86: ...Flash clearing will appear Click Yes to start downloading Once download is over go to step 6 6 Click Browse to select the PxxxxF1 mot file Click SendTab Once this file is downloaded the application do...

Page 87: ...ERS IDP PRODUCT MEA M537 M579 ADE MEASURES PAR P264 P269 DISPLAY KEYPAD CFG C140 C142 CONTROL METHOD MEA M582 M584 DC MEASURES PAR P500 P522 REFERENCE AND DC BUS REGULATOR PARAMETERS CFG C164 C166 DIG...

Page 88: ...with the Standard Sinus Penta but Having a Different Meaning Menu n 4 Digital Inputs This menu includes the measures of the drive digital inputs as well as the functions allocated to the drive digita...

Page 89: ...ure of the DC bus voltage M502 Mains Voltage M502 Range 0 10000 0 1000 0 V Address 1652 Function RMS of the measured line voltage M503 Drive Current M503 Range 0 65000 0 6500 0 A Address 1653 Function...

Page 90: ...Apparent Power M507 Range 32000 3200 0 kVA Address 1657 Function Apparent power exchanged with the mains M508 Power Factor M508 Range 100 1 00 Address 1658 Function Current power factor exchanged with...

Page 91: ...rrent M515 PLL Status for Synchronization with the Mains M515 Range 0 4 See Table 8 Address 1665 Function This parameter displays the status of the PLL Phase Locked Loop for the synchronisation with t...

Page 92: ...e S min voltage 5 Phase T min voltage 6 Max frequency 7 Min frequency 8 PLL Fault Table 9 Bits of measure M516 M517 Mains Status 1 M517 Range 0 007Fh Bit controlled measure See Table 10 Address 1667 F...

Page 93: ...between the system and the AC mains M539 M540 Exchanged Reactive Energy M539 M540 Range 999999999 99999999 9 kVARh Address 1689 1690 Function Reactive Energy exchanged with the AC mains M541 Exchange...

Page 94: ...2000 3200 0V Address 1699 Function Root mean square of the line voltage phase R M550 RMS Current Phase R M550 Range 32000 3200 0A Address 1700 Function Root mean square of the line current phase R M55...

Page 95: ...M575 Reactive Power Phase T M575 Range 32000 320 00 kVAR Address 1725 Function Reactive Power in phase T M576 Apparent Power Phase T M576 Range 32000 3200 0kVA Address 1726 Function Apparent Power in...

Page 96: ...ge 32000 3200 0kW Address 1733 Function Calculation of the power delivered based on Idc M582 and Vdc M501 Positive sign for the Regenerative Penta output power M584 Performance M584 Range 1000 100 0 A...

Page 97: ...ta Each possible operating condition for the Regenerative Sinus Penta M089 measure is given in the table below Value Coding Description 0 Pre charge Pre charge stage the drive is waiting for the DC bu...

Page 98: ...eterization available for the regulator and set two error thresholds percent and two proportional integral gain sets The PI regulator will then have the following features 1 For wrong values equal to...

Page 99: ...624 2 000 P515 Max Error Threshold ENGINEERING 625 14 000 P516 Regenerative Inductance ENGINEERING 626 Depending on size and voltage class P520 DC Bus Current Limit ENGINEERING 630 100 00 P521 Proport...

Page 100: ...er sets the integral term of the DC bus voltage regulator If the minimum and maximum error threshold match P514 P515 the integral term used in the regulator is always P511 independently of the error v...

Page 101: ...be displayed In that case if the regulation error is higher than or equal to P515 the DC bus voltage regulator only uses proportional and integral terms P512 and P513 For the regulator functioning wit...

Page 102: ...0162 S30 included 106 Class 2T 4T from model 0180 S41 included 132 Class 5T 6T 132 Class 2T 4T up to model 0162 S30 included 1 06 ms Class 2T 4T from model 0180 S41 included 1 32 ms Class 5T 6T 1 32...

Page 103: ...1 244 8 52 0049 0 207 307 03 1 244 8 52 0 207 307 03 1 244 8 52 S20 0060 0 295 215 57 1 771 5 98 0 295 215 57 1 771 5 98 0067 0 295 215 57 1 771 5 98 0 295 215 57 1 771 5 98 0074 0 427 149 00 2 563 4...

Page 104: ...227 349 24 1 367 9 70 0069 0 227 349 24 1 367 9 70 0 227 349 24 1 367 9 70 S32 0076 0 227 349 24 1 367 9 70 0 227 349 24 1 367 9 70 0088 0 227 349 24 1 367 9 70 0 227 349 24 1 367 9 70 0131 0 341 232...

Page 105: ...set parameter R023 5 XMDO ADE PT100 or 6 XMDO ADE PT100 Pout see the Expansion Board Configuration Menu ADE is part of the name of the integrated circuit ADE7758 installed in ES847 board This integra...

Page 106: ...GINEERING 953 0 Disable P542 CT Coil Ratio for ADE ENGINEERING 992 See Table 5 and Table 6 I003 Energy Counter Reset ENGINEERING 1390 Inactive Table 17 List of parameters P530 to P542 and I003 P530 Nu...

Page 107: ...unction This gain affects both the current RMS value and the apparent power RMS value I I 1 P532 2 12 The overall calibration range is then 1 50 P533a b c Phase R S T Active Power Gain P533a b c Range...

Page 108: ...47 0 3 Default 0 0 Level ENGINEERING Address 973 974 975 Function Register for the correction of the current offset error P537a b c Phase R S T Active Power Offset P537a b c Range 2048 2047 0 015 Defa...

Page 109: ...c Range 64 63 2 72 1 36 50Hz 3 28 1 63 60Hz Default 0 0 Level ENGINEERING Address 982 983 984 Function This register adjusts the phase variation between voltage and current 1 LSB is equivalent to a d...

Page 110: ...accumulated if P 0 005 P542 CT Coil Ratio for ADE P542 Range 1 65535 1 65535 Default See Table 5 and Table 6 Level ENGINEERING Address 992 Function This parameter indicates the coil ratio between the...

Page 111: ...Table 18 List of parameters P545 to P547 P545 DC Current Offset P545 Range 2000 2000 20 00 mA 20 00 mA Default 0 0 00 mA Level ENGINEERING Address 998 Function This parameter selects the offset corre...

Page 112: ...ENGINEERING 281 0 No Default I500 Default Lock Command ENGINEERING 283 0 No Command P550 Max Voltage Trip Threshold ENGINEERING 670 120 Vn P551 Max Voltage Release Ratio ENGINEERING 671 0 920 P552 Ma...

Page 113: ...s selected P576 Default Mains Settings P576 Range 0 3 0 No Default 1 UL 1741 2 IEEE 1547 3 CSA C22 2 Default 0 0 No Default Level ENGINEERING Address 281 Function If this parameter is set to a value 0...

Page 114: ...p Time P552 Range 20 1000 0 020 1 000 s Default 150 0 150 s Level ENGINEERING Address 672 Function This is the time when the max voltage trip condition is maintained for the mains Max Voltage fault If...

Page 115: ...7 Range 20 1000 0 020 1 000 s Default 100 0 100 s Level ENGINEERING Address 677 Function This is the time when the min voltage reset condition is maintained to deactivate the mains Min Voltage fault P...

Page 116: ...0 of Vn Default 60 60 of Vn Level ENGINEERING Address 678 Function This parameter is expressed as a percentage of the rated mains voltage and sets the trip threshold for the mains Instantaneous Underv...

Page 117: ...ulations selected and can no longer be changed P563 Max Frequency Release Ratio P563 Range 995 1000 0 995 1 000 Default 998 0 998 Level ENGINEERING Address 683 Function This parameter sets the ratio b...

Page 118: ...40 1000 0 040 1 000 s Default 80 0 080 s Level ENGINEERING Address 688 Function This is the time when the min frequency trip condition is maintained for the mains Min Frequency fault If P576 0 the val...

Page 119: ...ge 0 0007h 0 0007 Default 0007h Bit 0 1 Enable R phase alarm Bit 1 1 Enable S phase alarm Bit 2 1 Enable T phase alarm Level ENGINEERING Address 693 Function Bit controlled parameter bits 0 to 2 allow...

Page 120: ...n coefficient Kri required for scaling the maximum and minimum values in case of programming via serial link Example Max value to be represented P179 100 A the value to be programmed via serial link i...

Page 121: ...eter FUNCTION User Level MODBUS Address DEFAULT VALUES P580 MDO1 Digital Output Function BASIC 700 1 Run OK P581 MDO2 Digital Output Function BASIC 701 2 Mains Fault Table 21 List of parameters P580 a...

Page 122: ...ompared to the values set in the Mains Monitor menu 3 DRIVE OK No alarm tripped 4 DRIVE in ALARM Active alarm s 5 W40 Fan Fault The control board has detected a fan fault signal 6 Pre charge OK Succes...

Page 123: ...GINEERING 710 D0 Disable P591 XMDO5 Output Logic Level ENGINEERING 711 1 True P592 XMDO6 Signal Selection ENGINEERING 712 D0 Disable P593 XMDO6 Output Logic Level ENGINEERING 713 1 True Table 23 List...

Page 124: ...GINEERING 922 0 no input P322a Ch2 Alarm Level ENGINEERING 919 260 C P323 Ch2 Offset ENGINEERING 923 0 00 C P324 Ch3 Measure Mode ENGINEERING 924 0 no input P324a Ch3 Alarm Level ENGINEERING 928 260 C...

Page 125: ...Level ENGINEERING Address 921 923 925 927 Function Value of the measure offset an offset can be applied to the measure to correct possible errors P320a P322a P324a P326a Alarm Level for Channels 1 2...

Page 126: ...11 2 List of Programmable Parameters P330 and P331 Parameter FUNCTION User Level MODBUS Address DEFAULT VALUES P330 Measure 3 from the Fieldbus ENGINEERING 930 5 M505 Active Power P331 Measure 4 from...

Page 127: ...M506 Reactive Power 59 M058 AO1 8 M507 Apparent Power 60 M059 AO2 9 M508 Power Factor 61 M060 AO3 10 M509 V RS 62 M061 AuxDig OUT 11 M510 V ST 63 M062 Amb Temp 12 M511 V TR 65 M064 Hts Temp 13 M512 Cu...

Page 128: ...ieldbus and the hardware represented value as displayed NOTE Each parameter is exchanged as a 16 bit integer with a sign from 32768 to 32767 The byte exchanging sequence follows the big endian rule i...

Page 129: ...e M031 measure along with other command sources if at least one of the C140 C142 parameters is set to 6 FieldBus NOTE The auxiliary digitali put XMDI8 associated to bit 15 of Word 5 can only be manage...

Page 130: ...ple In order to control MDO1 digital output via fieldbus through command 4 set P580 in the DIGITAL OUTPUTS MENU as follows P580 10 Fbus CMD 4 Word 7 8 9 Analog outputs controlled from FIELD BUS In ord...

Page 131: ...IELDBUS MENU As per the unit of measure and the scaling range please refer to the Range line in the table relating to the selected measure Measures section Example Word 1 Status Alarms The Status and...

Page 132: ...ows bit 15 8 bit 7 0 Mxxx represented with P330 and P331 Word 6 Digital inputs The status of the drive digital inputs in the word is as follows bit 15 8 bit 7 0 XMDI8XMDI7 XMDI6 XMDI5 XMDI4 XMDI3 XMDI...

Page 133: ...enabled The regenerative drive is enabled the pre charge of the internal capacitors is complete OPEN motor drive disabled The regenerative drive is disabled or the pre charge contactor is not closed...

Page 134: ...1000 6900 Class 2T 100 0 240 0 V Class 4T 100 0 480 0 V Class 5T 100 0 575 0 V Class 6T 100 0 690 0 V Default Class 2T 2300 Class 4T 4000 Class 5T 5750 Class 6T 6900 Class 2T 230 0 V Class 4T 400 0 V...

Page 135: ...the mains is out of range if compared to the thresholds set in the Mains Monitor menu the drive is disabled for some time but is not locked in an emergency otherwise if C502 1 Yes the drive locks C503...

Page 136: ...ABLE command and the digital inputs programmed as external trips if any depend on the control terminals resulting from the AND of all the active control sources NOTE For the activation of the ENABLE c...

Page 137: ...contact of the pre charge contactor MDI4 Indicates the pre charge contactor closure if no closure signal is sent the drive run is disabled Alarm A058 Status of the NC auxiliary contact of the thermal...

Page 138: ...attains the rectified mains voltage value CAUTION The drive is disabled as soon as the input signal for MDI2 ENABLE A or S ENABLE B is disabled NOTE When the ENABLE is active C configuration paramete...

Page 139: ...e 3 functions is programmed for one of the available terminals the drive locks when the command contact ingoing to the terminal selected by par C164 C165 or C166 opens Parameters C164a C165a C166a all...

Page 140: ...External Alarm Trip Delay C164a C165a C166a Range 0 32000 0 32000 msec Default 0 Instantaneous Level BASIC Address 1305 1306 1307 Function Trip delay of the external alarm This is a delay time allowin...

Page 141: ...C211 C212 C211 sec 5 15 2 List of Programmable Parameters C211 and C212 Parameter FUNCTION User Level MODBUS Address DEFAULT VALUES C211 Max Continuous Operation Time ENGINEERING 1211 2000 sec C212 B...

Page 142: ...btained when the drive is next turned on C257 Yes 5 16 2 List of Programmable Parameters C255 to C261 Parameter FUNCTION User Level MODBUS Address DEFAULT VALUES C255 Autoreset Attempt Number ENGINEER...

Page 143: ...C255 C259 Enable CFilt Fault Autoreset C259 Range 0 1 0 Disabled 1 Yes Default 1 1 Yes Level ENGINEERING Address 1259 Functio n This parameter enables the Autoreset function for the Cfilt fault the a...

Page 144: ...1 1 Disable Level ENGINEERING Address 551 Function This parameter enables or disables Data Logger initialization if the ES851 Data Logger board is fitted R023 I O Board Setting R023 Range 0 6 0 None 1...

Page 145: ...A100 ALR Fmains KO Min mains frequency fault Yes NO NO with active Autoreset YES A101 ALR V MIN KO Min mains voltage fault Yes NO NO with active Autoreset YES A102 ALR V MAX KO Max mains voltage fault...

Page 146: ...able of regulating DC bus voltage due to a great load demand Alarm A047 may trip even when the mains voltage drops below the preset threshold for some time for example due to direct load connection Ma...

Page 147: ...d Failure in DC bus voltage measure circuit Solutions 1 Check if voltage is supplied to the 3 mains phases terminals R S T Check mains voltage measured in M502 and check DC bus voltage measured M501 A...

Page 148: ...breaker protecting the capacitors of the input filter has tripped Event The control board has not detected any filter capacitor protection OK signal auxiliary contact of the thermal magnetic circuit b...

Page 149: ...has disconnected The mains supply is too low A voltage dip has occurred Solutions 1 Check the correct voltage value in the 3 phases terminals R S T 2 Check the value of the mains voltage measured in...

Page 150: ...069 M072 exceeding the thresholds set in P320a P322a P324a P326a see the PT100 Measures Menu Hardware inputs out of the temperature measure range of the drive 50 C 260 C Possible causes Wrong settings...

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