SANTA CRUZ MY18 Blur Cable Routing Procedures Download Page 1 | Manualshive

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SANTA

CRUZ

BICYCLES

Cable Routing Procedure

MY18 Blur

Copyright Santa Cruz Bicycles 2018

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Summary of Contents for MY18 Blur

Page 1: ...SANTA CRUZ BICYCLES Cable Routing Procedure MY18 Blur Copyright Santa Cruz Bicycles 2018 ...

Page 2: ...UTING 12 DROPPER POST ROUTING HYDRAULIC ACTUATED REMOTE 13 DROPPER POST ROUTING CABLE ACTUATED REMOTE 16 REAR SHOCK LOCKOUT REMOTE CABLE ROUTING 20 FORK LOCKOUT REMOTE CABLE ROUTING 22 MAINTENANCE SCHEDULE 23 CLEANING 23 WARRANTY 24 LIFETIME FRAME AND FORK WARRANTY 24 LIFETIME BEARING WARRANTY 24 FILE A WARRANTY CLAIM 24 LIMITATIONS EXCLUSIONS AND DISCLAIMERS 24 ...

Page 3: ...t prior notice The appearance of your product appearance may differ from the images contained in this publication Adhere to all torque and sizing specifications for press fits and thread fits Over tightening can damage threads or cause parts to fail Using the wrong size part can cause parts to fail and may cause a crash which can result in serious injury and or death You must register your bicycle...

Page 4: ...tay until it exits the access port at the front end of the seat stay Tip Remove the grommet from the access port at the front of the seat stay if it is already installed Use a pick to help guide the cable housing out of the front access port 3 Install the grommet see image for correct shape onto the cable housing and into the access port of the seat stay Tip use a flathead screwdriver to help inst...

Page 5: ...move the shock bolt and rotate the rear triangle for better access to this cable guide Notice there are two cable guides this will be on the inside of the drive side rear triangle 5 Install a second grommet onto the cable housing Install the grommet and cable housing into the access port of the down tube ...

Page 6: ...the housing by hand 7 Install the foam tube Spray the inner and outer surfaces of the foam tube with silicon spray Insert the foam tube into the non drive side access port at the head tube so it wraps around the cable housing in the down tube not pictured 8 Install a third grommet onto the cable housing and into the access port at the head tube 9 Make sure the housing is long enough to allow the h...

Page 7: ...the cut as oval shaped housing can apply unwanted friction on the cable You may also use a pick inserted inside the housing to round the hole 11 Install a ferrule onto the both ends of the housing 12 Slide the cable into the housing until it exits at the rear derailleur Make sure the housing and ferrule are seated in the shift lever ...

Page 8: ...ENGLISH 8 13 Seat the ferrule and housing into the cable stop of the rear derailleur 14 Install the cable into the rear derailleur according to your manufacturer s instructions not pictured ...

Page 9: ... s instructions 2 In order to route the rear brake lever between the rear triangle and the frame you must first remove the seat stay pivot axle to pass the brake lever between the rear triangle and the frame Use a 4 mm hex wrench to remove the cone washer and bolt Then use a 5 mm hex wrench to remove the pivot axle REAR BRAKE ROUTING ...

Page 10: ...on drive side cable guide while you have access to it 4 Realign the rear triangle with the upper link and insert the pivot axle Use a 5 mm hex wrench to turn the pivot axle clockwise and tighten it to 12 4 N m 110 in lb Reinstall the cone washer by hand Use a 4 mm hex wrench to reinstall the bolt and tighten it to 6 8 N m 60 in lb CABLE GUIDE ROUTE BRAKE LEVER THROUGH FRAME ...

Page 11: ...ide down tube and seat stay Create a gentle bend from the anchor of the downtube to the anchor of the seat stay 7 Make sure the line is long enough to allow the handlebar to rotate 180 degrees to each side Conversely make sure the line is not so long that there is unwanted slack If the line needs to be shortened consult your brake manufacturer s instructions for more information ...

Page 12: ...er s instructions not pictured 3 Attach the brake line to the fork according to your brake manufacturer s instructions not pictured 4 Make sure the line is long enough to allow the handlebars to rotate 180 degrees to each side Conversely make sure the line is not so long that there is unwanted slack If the line needs to be shortened consult your brake manufacturer s instructions for more informati...

Page 13: ...ur manufacturer s instructions not pictured 3 Make sure the grommet on the drive side access port of the head tube is installed 4 Use a 2 mm and a 4 mm hex wrench to remove the two hatch cover bolts at the bottom of the downtube Remove the hatch 5 Push the end of the line into the drive side access port until it exits the lower access port of the downtube DROPPER POST ROUTING HYDRAULIC ACTUATED RE...

Page 14: ...e and foam insert back up toward the head tube access port then push the line into the seat tube Hold the foam insert in place inside the downtube so it doesn t travel up the seat tube 7 Continue to push the end of the line through the lower downtube access port until it exits the top of the seat tube 8 Reconnect the line to the seatpost according to your dropper post manufacturer s instructions n...

Page 15: ... the line is long enough to allow the handlebar to rotate 180 degrees to each side Conversely make sure the housi is not so long that there is unwanted slack If the line needs to be shortened consult your brake manufacturer s instructions for more information ...

Page 16: ...he head tube is installed 2 Use a 2 mm and a 4 mm hex wrench to remove the two hatch cover bolts Remove the hatch 3 Push the end of the housing into the drive side access port until it exits the lower access port of the downtube DROPPER POST ROUTING CABLE ACTUATED REMOTE ...

Page 17: ...ine and foam insert back up toward the head tube access port then push the housing into the seat tube Hold the foam insert in place inside the downtube so it doesn t travel up the seat tube 5 Continue to push the end of the housing through the lower downtube access port until it exits the top of the seat tube 6 Install the remote and seatpost according to your seatpost manufacturer s instructions ...

Page 18: ...o cut the housing to the correct length not pictured Tip use pliers to round out the housing after the cut as oval shaped housing can apply unwanted friction on the cable You may also use a pick inserted inside the housing to round the hole 10 Install ferrules onto each end of the housing if applicable for your dropper post Consult your manufacturer s instructions ...

Page 19: ...the housing until it exits at the seatpost 12 Make sure the housing and ferrule if applicable are seated in the remote 13 Install the cable and housing onto the seatpost according to your seatpost manufacturer s instructions not pictured ...

Page 20: ...r s instructions 2 Make sure the grommet on the drive side access port of the head tube is installed 3 Remove the grommet on the top tube 4 Push the end of the housing into the drive side access port until it exits the access port of the toptube REAR SHOCK LOCKOUT REMOTE CABLE ROUTING ...

Page 21: ...e housing to the rear shock according to your rear shock manufacturer s instructions Make sure the housing is long enough to allow the handlebar to rotate 180 degrees to each side 8 Use a cable cutter to cut the housing to the correct length not pictured Slide the cable into the housing until it exits at the rear shock Install the cable to the rear shock lockout according to your rear shock manufa...

Page 22: ...eds to be shortened consult your fork manufacturer s instructions for more information 3 Install ferrules onto each end of the housing if applicable for your rear shock remote lockout Consult your shock manufacturer s instructions 4 Use a cable cutter to cut the housing to the correct length not pictured Slide the cable into the housing until it exits at the fork Install the cable to the fork lock...

Page 23: ...r links if applicable Check for service instructions and intervals for your frame at www santacruzbicycles com Check the brakes including brake pads and brake lines Check the tires for damage and wear Check that the chain is tensioned correctly Check tire sealant levels Check that both wheels are secure Clean dust seals on suspension Inspect suspension parts for wear Check that the handlebar and s...

Page 24: ...alue as determined by Santa Cruz Bicycles in its sole discretion The warranty does not cover labor costs custom finishes normal wear and tear or damage from commercial use The warranty is void if the part is modified from its original condition in any manner or used outside normal intended use as determined by Santa Cruz Bicycles in its sole discretion The warranty for damage arising from accident...

Page 25: ...This page is intentionally left blank ...

Page 26: ...Santa Cruz Bicycles 2841 Mission Street Santa Cruz CA 95060 santacruzbicycles com Copyright Santa Cruz Bicycles 2018 ...

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