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Sankyo SANDEX-Alpha 11AR, Operation And Maintenance Manual, Page: 31 / 34

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Sankyo SANDEX-Alpha 11AR Operation And Maintenance Manual Download Page 31

Unit 11 

Repairs and maintenance 

30

30 

 

A.Cb 

Encoder Echoback Error 

A.CC 

Multiturn Limit Disagreement 

A.d0 

Position Error Pulse Overflow 

A.F1 

Power Line Open Phase 

CPF00 

Digital Operator Transmission Error 

CPF01 

Digital Operator Transmission Error 

A.91 

Overload Warning 

A.92 

Regenerative Overload Warning 

A.E? 

Option Board Error 

If any of these errors occur 

please contact: 

Sankyo America Inc. 

(937) 498-4901 

 

Summary of Contents for SANDEX-Alpha 11AR

Page 1: ...SERVO DRIVE TYPE OPERATION AND MAINTENANCE MANUAL 11AR ALPHA SERVO DRIVE INDEX Optimum Reliability in Motion Control...

Page 2: ...ering specifications a Size Shaft to shaft distance Availability 7 70mm 9 90mm 11 110mm and 15 150mm b Model AR Alpha series Roller drive type c Roller Drive Type of roller drives Availability S01 Rol...

Page 3: ...lity 0 3 meters length w o conduit 1 5 meters length w o conduit 2 10 meters length w o conduit 3 15 meters length w o conduit 4 3 meters length w conduit 5 5 meters length w conduit 6 10 meters lengt...

Page 4: ...s situation which may result in death or serious injury Caution Indicates a potentially hazardous situation which may result in minor or moderate personal injury or damage to the equipment Meaning of...

Page 5: ...GE CONDITIONS 10 4 2 2 INSTALLATION SITE 11 4 2 3 4 2 3 ORIENTATION ORIENTATION 11 4 2 4 4 2 4 WIRING THREE PHASE 2 WIRING THREE PHASE 200VAC 00VAC 12 4 2 5 4 2 5 WIRING THREE PHASE 4 WIRING THREE PHA...

Page 6: ...CATING OIL NG OIL 25 25 8 FILLING AND REPL 8 FILLING AND REPLACING LUBRICATING OI ACING LUBRICATING OIL L 26 26 8 1 8 1 R REFILLING LUBRICATING EFILLING LUBRICATING OILS OILS 26 26 8 2 8 2 O OIL REPLA...

Page 7: ...always kept pressed against the tapered ribs to ensure an accurate transmission of rotation Any backlash or movement between the tapered rib surfaces and cam followers can cause vibrations noise and...

Page 8: ...ling your Alpha Servo 1 Torsion and deflection within the rotation transmission system 2 Frictional torque within the rotation transmission system 3 Frequent load charge 4 Usage under rust stimulant c...

Page 9: ...use between 40 to 70 degrees Celsius 104 to 158 F use lubricating oil with a higher viscosity than the recommended oil This is because the dynamic viscosity of the lubricating oil lowers in higher te...

Page 10: ...as well as on the rolling surfaces and members of the bearings Electrolytic corrosion is where electrical sparks actually melt away the surfaces of the rolling members Electrolytic corrosion is a curr...

Page 11: ...ase or mineral oil to prevent rust and scratches You may now mount your SANDEX unit Never install the unit in a position not specified for your particular product 4 Align your peripheral equipment wit...

Page 12: ...ture around the servo amplifier does not exceed 55 C 131 F Installation Near a Heating Unit Minimize heat radiated from the heating unit as well as any temperature rise caused by natural convection so...

Page 13: ...Unit 4 Installation 12 12 4 2 4 Wiring Three Phase 200VAC...

Page 14: ...Unit 4 Installation 13 13 4 2 5 Wiring Three Phase 400VAC...

Page 15: ...40 into the mounting holes on the top right side of the SGDH 3 Insert the MP940 module fixing spring into the hole on the top of the SGDH 4 While pulling on the fixing spring pull the spring mounting...

Page 16: ...of Peripheral Devices Motor power and encoder are standard cables that are supplied by Sankyo America Inc The I O connections are made by one of two options see 4 4 2 The source power cables will be...

Page 17: ...module The connectors use a screw mount terminal block BL3 5 3F AU Weidmuller Inc Pin Signal Name Name 3 24V 24VDC input 2 GND 0V 1 FG Frame ground 2 Input Cable Preparing Procedure Use a twisted pair...

Page 18: ...Unit 4 Installation 17 17 4 4 1 I O Circuits 24V 100mA output load signals 17 4 28 8VDC 5 3mA rated current...

Page 19: ...tallation 18 18 4 4 2 Controller I O connections The pigtail cable and the cable with terminal block are available options for your connection Note N A connections are not needed for the Alpha Servo a...

Page 20: ...mber c Press the DATA ENTER key for the following display to appear d Using the cursor key change this value to e When the display reads PGCL5 press the DISPL SET key then the display will flash done...

Page 21: ...ill start the rotation of the motor s output shaft When this signal is not present the motor will stop rotating 4 CW CCW This signal will cause the servomotor to jog in a counterclockwise CCW directio...

Page 22: ...ausing the controller to begin auto mode and await a start signal 3 Start While in auto mode this signal will start the preprogrammed motion that was written by Sankyo America Each of these units will...

Page 23: ...4 90 0 868 4 On 5 72 0 714 5 On On 6 60 0 612 6 On On 7 51 42857 0 539 7 On On On 8 45 0 484 8 On 9 40 0 441 9 On On 10 36 0 407 10 On On 11 32 72727 0 379 11 On On On 12 30 0 356 12 On On 13 27 69230...

Page 24: ...type output sections have a broader mounting surface than flange type output Tables can be mounted easily and accurately 2 To accurately position work stations on the table enlarge the hole in the cen...

Page 25: ...ping members b To prevent abrasion by forming an oil film between two surfaces thereby inhibiting direct contact between both surfaces c To extend the fatigue life of the material by introducing bound...

Page 26: ...PUT SHAFT ROTATING SPEED rpm 0 20 20 100 100 200 200 300 300 400 400 600 600 VISCOSITY cSt 40 680 460 320 220 220 150 150 Note If your operating speed falls between two viscosity grades use the higher...

Page 27: ...resh oil 8 1 Refilling lubricating oils 1 To add lubricating oil remove the oil fill plug On standard drives this plug is a hexagonal PT plug and has a small air bleeding hole in it Allow sufficient t...

Page 28: ...0 to 4000 hours of operation 9 1 Supplying lubricating grease 1 If the mounting position of the Alpha index output flange is horizontal parallel to the ground grease needs to be applied to the bearing...

Page 29: ...hten any locations where red rust appears 2 Running your SANDEX unit without oil will cause internal damages Note overfilling can be the cause of abnormal temperature rises and oil leaks 3 Replace lub...

Page 30: ...72 Overload Low Load A 73 Dynamic Break Overload A 74 Overload of Surge Current Limit Resistor A 7A Heat Sink Overheated A 81 Absolute Encoder Backup Error A 82 Encoder Checksum Error A 83 Absolute E...

Page 31: ...d0 Position Error Pulse Overflow A F1 Power Line Open Phase CPF00 Digital Operator Transmission Error CPF01 Digital Operator Transmission Error A 91 Overload Warning A 92 Regenerative Overload Warnin...

Page 32: ...st and radial directions Creep wear on shaft Enlarge tightening length review ambient temperatures PLAY IN INPUT SHAFT Play in thrust direction only Insufficient preload on bearings Tighten flange on...

Page 33: ...ystem Increase rigidity of output system Residual vibration Momentum in output system is too intense Select a larger indexing drive model Overall Frame deformity Increase rigidity of mounting base TEM...

Page 34: ...10655 State Route 47 P O Box 4338 Sidney Ohio 45365 4338 Telephone 937 498 4901 Fax 937 498 9403 E mail sales sankyoamerica com Web Site http www sankyoamerica com...

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