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SAFE INSTALLATION AND OPERATION RULES:

Before installing any S&S engine part, it is your responsibility
to read and follow all instructions. The rules below are for
your personal safety, and must be kept in mind at all times.

Gasoline is extremely flammable and explosive under

certain conditions, and toxic when inhaled. Do not smoke
around gasoline. Perform the installation in a well-ventilated
area away from sparks or open flame. 

After installation, be sure all fuel lines are routed correctly

with clamps in place and tightened securely. Even with
protective cover, gas lines must not contact extremely hot
surfaces where they could melt or leak and catch fire.

Compressed air and particles dislodged by

compressed air are potentially harmful. Wear protective
goggles when using compressed air and always  direct
the air stream away from yourself and others nearby. 

Some solvents, degreasers and other chemicals are

harmful, especially to skin and eyes. Many chemical
compounds such as lacquer thinner are also flammable and
present a fire hazard. Read the manufacturer’s instruction
label for precautions and proper use. Use in a well ventilated
area and wear protective clothing to avoid personal injury.

If the motorcycle has been running, wait until the engine

and exhaust pipes have cooled before performing any
mechanical work. 

Before beginning the installation, disconnect and remove

the battery to eliminate potential sparks and possible
inadvertent engagement of the electric starter while working
on the motorcycle.

Read instructions thoroughly and carefully so all

procedures are completely understood before beginning
installation. Contact S&S if you have questions, if any steps
are unclear, or if any abnormalities occur during final
assembly, installation, or operation.

Consult an authorized H-D service manual for correct

disassembly, reassembly, and installation procedures for any
parts that need to be removed or disassembled to facilitate
the installation.

Use good judgment during assembly, installation, and

when operating the motorcycle.  Good judgment begins with
a clear head. Don’t let alcohol, drugs, or fatigue impair
judgment. Perform installation when fresh and alert.

For optimum performance and safety and to minimize

potential damage to the cylinder heads or other components,
use correct hardware and follow procedures outlined in S&S
instructions and authorized H-D service manual. 

Motorcycle exhaust fumes are toxic and must not be

inhaled. Run motorcycle only in a well ventilated area where
fumes can dissipate.

WARRANTY:
All S&S parts are guaranteed to the original purchaser to be
free of manufacturing defects in materials and workmanship
for a period of twelve (12) months from the date of purchase.
Merchandise that fails to conform to these conditions will be
repaired or replaced at S&S’s option if the parts are returned
to S&S by the purchaser within the 12 month warranty period
or within 10 days thereafter.

In the event warranty service is required, the original
purchaser must notify S&S of the problem immediately.
Some problems can be rectified by a telephone call and need
no further action. A part that is suspected of being defective
must not be replaced without prior authorization from S&S. If
it is deemed necessary for S&S to make an evaluation to
determine whether the part was defective, it must be
packaged properly to avoid further damage, and be returned
prepaid to S&S with a copy of the original invoice of purchase
and a detailed letter outlining the nature of the problem, how
the part was used, and the circumstances at the time of
failure. If after an evaluation was made by S&S and the part
was found to be defective, repair, replacement, or refund will
be granted.

ADDITIONAL WARRANTY PROVISIONS:

(1) No part shall be returned to S&S without first contacting
the company and obtaining a Return Authorization (RA)
number.

(2) S&S shall have no obligation in the event an S&S part is
modified by any other person or organization, or if another
manufacturer’s part is substituted for one provided by S&S.

(3) S&S shall have no obligation if an S&S part becomes
defective in whole or in part as a result of improper
installation, improper break-in or maintenance, improper use,
abnormal operation, or any other misuse or mistreatment.

(4) S&S shall not be liable for any consequential or incidental
damages resulting from the failure of an S&S part, the breech
of any warranties, the failure to deliver, delay in delivery,
delivery in non-conforming condition, or for any other breach
of contract or duty between S&S and a customer.

(5) S&S parts are designed exclusively for use on
motorcycles with Harley-Davidson style V-twin engines. S&S
shall have no warranty or liability obligation if  an S&S part is
used in any other application.

IMPORTANT NOTICE:
Statements in this instruction sheet preceded by the
following words are of special significance:

WARNING

Means there is the possibility of injury to yourself or
others.

CAUTION

Means there is the possibility of damage to the
motorcycle or a component.

NOTE

Other information of particular importance has been
placed in italic type.

S&S urges you to take special notice of these advisories.

Summary of Contents for Automobile Parts

Page 1: ...unty Highway G Box 215 Viola Wisconsin 54664 Phone 608 627 2080 Fax 608 627 1488 Technical Service Phone 608 627 TECH 8324 Technical Service Email sstech sscycle com Website www sscycle com For all S S Stock Bore 4 Bore and 41 8 Bore Twin Cam style engine cases with Twin Cam style or Evolution style engine mounting All S S Twin Cam style engine cases are for use in Type A style non counterbalanced...

Page 2: ... a well ventilated area where fumes can dissipate WARRANTY All S S parts are guaranteed to the original purchaser to be free of manufacturing defects in materials and workmanship for a period of twelve 12 months from the date of purchase Merchandise that fails to conform to these conditions will be repaired or replaced at S S s option if the parts are returned to S S by the purchaser within the 12...

Page 3: ...ainting Plating or Powder Coating S S Crankcases S S Cycle cautions against modifying these crankcases due to the possibility of damaging or weakening them Modifying S S crankcases in any fashion voids all manufacturer warranties Should the customer elect to modify the crankcases regardless it is imperative that they and the information tag attached to them be inspected beforehand to confirm that ...

Page 4: ...unting bolts are tightened Shimming may be required to compensate for variances between frames NOTE Crankcases damaged by improper installation are not covered under warranty CAUTION Improper alignment of engine and frame mounts may cause abnormal stresses resulting in damage to crankcases or other parts To check clearance perform following steps 1 Assemble case halves using case bolts Tighten to ...

Page 5: ...ck after the oil hoses have been attached to the transmission Use only the supplied oil line to connect the engine to the transmission oil tank The supplied oil line is higher quality and has a higher heat rating than common oil line The supplied piece is long enough for both inlet and outlet oil lines Cut as required a After engine installation position oil hoses as they will be routed and mark f...

Page 6: ...0 Bearing is not included with the crankcase This bearing is not available from S S at this time and needs to be obtained from Harley Davidson NOTES S S crankcases secure the pinion bearing in place with a snap ring 2003 up OEM cases do not 1999 2002 pinion shaft bearing is not compatible with S S crankcases It has a larger outside diameter than the 2003 up style used by the S S cases 9 Camshaft A...

Page 7: ... 14 Dowel camplate 2 required HD 16589 99 50 8148 15 Bearing inner cam HD 9198 31 4080 16 Bearing right main 2003 up all TC HD 24606 00C N A 17 Retaining ring internal spiraloc HD 35114 02 50 8160 18 Oring oil pump 11 16 I D x 15 16 O D x 1 8 CS HD 11293 50 8039 19 Switch oil pressure HD 26561 99 N A 20 Plug sump HD 765 50 8330 21 Plug magnetic drain 50 8335 22 Baffle Plate 31 0119 23 Screw 10 24 ...

Page 8: ...Because every industry has a leader ...

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