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s30mdl1sm-rev0316

sandpiperpump

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com

9

 • Model S30 Metallic 

Item 

Part Number 

Description                                    Qty

 

   

518-143-112 

Manifold, Suction 

1

   

518-143-112E 

Manifold, Suction 3' BSP Tapered 

1

   

518-171-010 

Manifold, ANSI Flange Suction 

1

   

518-171-010E 

Manifold, DIN Flange Suction 

   

518-171-110 

Manifold, ANSI Flange Suction 

1

   

518-171-110E 

Manifold, DIN Flange Suction 

   

518-171-156 

Manifold, ANSI Flange Suction 

1

   

518-171-156E 

Manifold, DIN Flange Suction 

1

  23 

518-144-010 

Manifold, Discharge 

1

   

518-144-010E 

Manifold, Discharge 3" BSP Tapered  1

   

518-144-110 

Manifold, Discharge 

1

   

518-144-110E 

Manifold, Discharge 3" BSP Tapered  1

   

518-144-112 

Manifold, Discharge 

1

   

518-144-112E 

Manifold, Discharge 3" BSP Tapered  1

   

518-144-156 

Manifold, Discharge 

1

   

518-144-156E  

Manifold, Discharge 3" BSP Tapered  1

   

518-172-010 

Manifold, ANSI Flange Discharge 

1

   

518-172-010E 

Manifold, DIN Flange Discharge 

   

518-172-110 

Manifold, ANSI Flange Discharge 

1

   

518-172-110E 

Manifold, DIN Flange Discharge 

   

518-172-156 

Manifold, ANSI Flange Discharge 

1

   

518-172-156E 

Manifold, DIN Flange Discharge 

  24 

545-007-115 

Nut, Hex 7/16-14 

16

   

545-007-330 

Nut, Hex 7/16-14 

16

  25 

545-008-115 

Nut, Hex 1/2-13 

16

   

545-008-330 

Nut, Hex 1/2-13 

16

  26 

560-001-360 

O-Ring                                                   2 

  27 

560-105-360 

Seal (O-Ring) (See item 34)                  8 

   

560-105-363 

Seal (O-Ring) (See item 34) 

8

   

560-105-364 

Seal (O-Ring) (See item 34) 

   

560-105-365 

Seal (O-Ring) (See item 34) 

8

   

720-055-608 

Seal (O-Ring) (See item 34) 

8

  28 

612-192-157 

Plate, Inner Diaphragm Assembly 

2

   

612-192-010 

Plate, Inner Diaphragm Assembly 

2

  29 

612-194-157 

Plate, Outer Diaphragm Assembly 

   

612-194-010 

Plate, Outer Diaphragm Assembly 

   

612-194-110 

Plate, Outer Diaphragm Assembly 

2

   

612-194-112 

Plate, Outer Diaphragm Assembly 

2

  30 

620-020-115 

Plunger, Actuator 

2

  31 

675-042-115 

Ring, Retaining 

2

  32 

685-040-120 

Rod, Diaphragm 

1

  33 

720-004-360 

Seal, Diaphragm Rod 

2

  34 

722-090-360 

Seat, Check Ball 

4

   

722-090-363 

Seat, Check Ball  

4

   

722-090-364 

Seat, Check Ball  

4

   

722-090-365 

Seat, Check Ball  

4

   

722-090-550 

Seat, Check Ball 

4

   

722-090-600 

Seat, Check Ball 

   

722-090-080 

Seat, Check Ball  

   

 

(seals required see item 27) 

   

722-090-110 

Seat, Check Ball  

   

 

(seals required see item 27) 

   

722-090-150 

Seat, Check Ball  

   

 

(seals required see item 27) 

4

  35 

901-038-115 

5/16 Flat Washer 

4

   

901-038-330 

5/16 Flat Washer 

4

  36 

901-048-115 

3/8 Flat Washer  

   

 

(Stroke Indicator Only)  

4

   

901-048-330 

3/8 Flat Washer  

   

 

(Stroke Indicator Only) 

4

  42 

530-033-000 

Metal Muffler  

1

Item 

Part Number 

Description                                              Qty

 

  1 

031.140.000 

Air Valve Assembly w/Integral muffler 

 

   

 

(Cast Iron Centers Only) 

1

   

031.141.000 

Air Valve Assembly (Cast Iron Centers Only)    1

   

031.146.000 

Air Valve Assembly w/Integral muffler 

 

   

 

(Stroke Indicator Only) 

1

  

031.147.000 

Air Valve Assembly (Stroke Indicator Only)(No Muffler)

 1

   

031.173.000 

Air Valve Assembly w/Integral muffler 

1

  

031.173.001 

Air Valve Assembly (with Stainless Steel Hardware) 1

   

031.183.000 

Air Valve Assembly 

1

   

031.179.000 

Air Valve Assembly  

  

 

(Cast Iron or Stainless Steel Centers Only) 

1

  2 

050-014-354 

Ball, Check 

   

050-014-360 

Ball, Check 

4

   

050-014-364W 

Ball, Check 

4

   

050-014-365 

Ball, Check 

4

   

050-015-600 

Ball, Check 

4

 3 

070-006-170 

Bushing 

2

  4 

095-110-000 

Pilot Valve Assembly 

1

   

095-110-558 

Pilot Valve Assembly  

   

 

(Cast Iron Centers Only)  

1

   

095-110-110 

Pilot Valve Assembly  

   

 

(Cast Iron Centers Only) 

1

  5 

114-024-157 

Intermediate Bracket 

   

114-024-010 

Intermediate Bracket 

   

114-024-110 

Intermediate Bracket 

1

  6 

132-035-360 

Bumper, Diaphragm 

2

  7 

135-034-506 

Bushing, Plunger 

2

  8 

165-113-157 

Cap, Air Inlet Assembly 

   

165-113-010 

Cap, Air Inlet Assembly 

   

165-113-110 

Cap, Air Inlet Assembly 

1

  9 

170-055-115 

Capscrew, Hex Hd 1/2-13 X 2.50 

16

   

170-055-330 

Capscrew, Hex Hd 1/2-13 X 2.50 

16

  10 

170-060-115 

Capscrew, Hex Hd 7/16-14 X 2.00 

16

   

170-060-330 

Capscrew, Hex Hd 7/16-14 X 2.00 

16

  11 

170-069-115 

Capscrew, Hex Hd 5/16-18 X 1.75 

4

   

170-069-330 

Capscrew, Hex Hd 5/16-18 X 1.75 

4

  12 

171-053-115 

Capscrew, Soc Hd 3/8-16 X 2.50  

   

 

(Stroke Indicator Only) 

4

   

171-053-330 

Capscrew, Soc Hd 3/8-16 X 2.50  

   

 

(Stroke Indicator Only) 

4

   

170-006-115 

Capscrew, Hex HD 3/8-16 X 1.00 

4

   

170-006-330 

Capscrew, Hex HD 3/8-16 X 1.00 

4

  13 

171-059-115 

Capscrew, Soc Hd 7/16-14 X 1.25 

8

   

171-059-330 

Capscrew, Soc Hd 7/16-14 X 1.25 

8

   

171-011-115 

Capscrew, Soc Hd 1/2-13 x 1.00  

   

 

(Stainless Center) 

8

  14 

196-164-156 

Chamber, Outer 

2

   

196-164-015 

Chamber, Outer 

2

   

196-164-110 

Chamber, Outer 

2

   

196-164-112 

Chamber, Outer 

2

  15 

196-165-156 

Chamber, Inner 

2

   

196-165-157 

Chamber, Inner 

   

196-165-010 

Chamber, Inner 

   

196-165-110 

Chamber, Inner 

2

  16 

286-098-604 

Diaphragm, Overlay 

 17 

286-098-360 

Diaphragm 

2

  

286-098-363 

Diaphragm 

2

  

286-098-354 

Diaphragm 

2

  

286-098-365 

Diaphragm 

2

  18 

360-093-360 

Gasket, Air Valve 

1

  19 

360-114-360 

Gasket, Pilot Valve 

1

  20 

360-104-379 

Gasket, Air Inlet 

1

  21 

360-105-360 

Gasket, Inner Chamber 

  22 

518-143-156 

Manifold, Suction 

1

   

518-143-156E 

Manifold, Suction 3" BSP Tapered 

1

   

518-143-010 

Manifold, Suction 

1

   

518-143-010E 

Manifold, Suction 3" BSP Tapered 

1

   

518-143-110 

Manifold, Suction 

1

   

518-143-110E 

Manifold, Suction 3" BSP Tapered 

1

Composite Repair Parts List

ATEX Compliant 

LEGEND:

    = Items contained within Air End Kits

    = Items contianed within Wet End Kits

Note:

 Kits contain components specific to the material codes.

MODEL SPECIFIC

3: EXP

 VIEW

Summary of Contents for S30

Page 1: ...ansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2016 Warren Rupp Inc All rights reserved Quality System ISO 9001 Certified Environmental Management System ISO 14001 Certified SERVICE OPERATING MANUAL Original Instructions 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 AIR END 5 WET END 6 OPTIONAL 7 WARRANTY ...

Page 2: ... rupture pumped material may enter the air end of the pump and be discharged into the atmosphere If pumping a product that is hazardous or toxic the air exhaust must be piped to an appropriate area for safe containment This pump is pressurized internally with air pressure during operation Make certain that all fasteners are in good condition and are reinstalled properly during reassembly Take acti...

Page 3: ...posite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediate Assembly SECTION 5 WET END 17 Diaphragm Drawings Diaphragm Servicing SECTION 6 OPTIONAL CONFIGURATIONS 19 Solenoid Shifted Air Valve SECTION 7 WARRANTY CERTIFICATES 20 Warranty CE Declaration of Confor...

Page 4: ...C Coil E7 Solenoid Kit with 220VAC Explosion Proof Coil E8 Solenoid Kit with 110VAC 50 Hz Explosion Proof Coil E9 Solenoid Kit with 230VAC 50 Hz Explosion Proof Coil SP Stroke Indicator Pins A1 Solenoid Kit with 12 VDC ATEX Compliant Coil A2 Solenoid Kit with 24 VDC ATEX Compliant Coil A3 Solenoid Kit with 110 120 VAC 50 60 Hz ATEX Compliant Coil A4 Solenoid Kit with 220 240 VAC 50 60 Hz ATEX Comp...

Page 5: ...ighly polar solvents like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F 23 C Nylon 6 6 High strength and toughness over a wide temperature range Moderate to good resistance to fuels oils and chemicals 180 F 82 C 32 F 0 C Polypropylene A thermoplastic polymer Moderate tensile and flex strength Resists stong acids and alkali Attacked by chlorine fuming nitric ...

Page 6: ...ANSI STYLE 150 FLANGE 3 4 4 HOLES EQUALLY SPACED ON A 6 BOLT CIRCLE DIN FLANGE CONFIGURATION 80 DIN 10 BAR FLANGE 19MM 8 HOLES EQUALLY SPACED ON A 160MM BOLT CIRCLE 1 NPT EXHAUST PORT FOR OPTIONAL PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS AIR INLET 3 4 NPT DIMENSION STANDARD PUMP PULSE OUTPUT METAL MUFFLER MESH MUFFLER SOUND DAMPENING MUFFLER A 15 3 4 400MM 16 1 32 407MM 16 3 4 429MM 17 3 16 44...

Page 7: ... 9 16 17 23 64 32 9 32 Mesh Muffler 17 3 16 17 3 16 16 3 4 A E D C B A STANDARD INTEGRAL MUFFLER 3 NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS SUCTION PORT 3 NPT TAP DISCHARGE PORT 3 NPT TAP AIR INLET 3 4 NPT BOTH SUCTION AND DISCHARGE PORTS ARE AVAILABLE WITH 3 BSP TAPERED THREADS BOTTOM VIEW FRONT VIEW SIDE VIEW Pulse Output Kit Aluminum Sound Dam...

Page 8: ...de check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to the opp...

Page 9: ... causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The ...

Page 10: ...oint of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line ...

Page 11: ...phragms PTFE Overlay PTFE Balls and PTFE Seats Torque 90 in lbs Torque 90 in lbs Torque Plate to Rod 360 in lbs Torque Plate to Plate 480 in lbs 600 in lbs Santoprene Torque 360 in lbs Aluminum and Stainless Steel 500 in lbs Cast Iron Electronic Leak Detector Kits 032 040 000 110VAC 032 037 000 220VAC Note Pumps equipped with these components are not ATEX compliant 476 171 644 Wet End Kit Santopre...

Page 12: ...st Iron Centers Only 1 031 141 000 Air Valve Assembly Cast Iron Centers Only 1 031 146 000 Air Valve Assembly w Integral muffler Stroke Indicator Only 1 031 147 000 Air Valve Assembly Stroke Indicator Only No Muffler 1 031 173 000 Air Valve Assembly w Integral muffler 1 031 173 001 Air Valve Assembly with Stainless Steel Hardware 1 031 183 000 Air Valve Assembly 1 031 179 000 Air Valve Assembly Ca...

Page 13: ...d GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Natural color 540 Nylon 54...

Page 14: ...2 115 Hex Head Capscrew 1 4 20 x 75 8 1 J 706 026 115 Machine Screw 4 IMPORTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty Air Distribution Valve Servicing See repair parts drawing remo...

Page 15: ... C 132 029 357 Bumper 2 1 D 560 020 360 O Ring 10 1 E 165 127 110 Cap End 2 1 F 170 032 115 Hex Head Capscrew 1 4 20 x 75 8 1 A Note Cannot be used with Integral Muffler option 0 IMPORTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual ...

Page 16: ...ed Hardware 1 031 146 002 Air Valve Assembly 1 1 J 710 015 308 Screw Self Tapping 4 includes all other items on 031 146 000 above For Pumps with Piped Exhaust 1 031 147 000 Air Valve Assembly 1 includes all items on 031 146 000 minus 1 D 1 F 1 J ATEX Compliant Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove staple retainer 1 H Step 2 Remove end cap 1 E bumper ...

Page 17: ...umber Description Qty 4 095 110 558 Pilot Valve Assembly 1 4 A 095 095 558 Valve Body 1 includes all other items used on 095 110 000 For Pumps with Stainless Steel Center Section Item Part Number Description Qty 4 095 110 110 Pilot Valve Assembly 1 4 A 095 095 110 Valve Body 1 includes all other items used on 095 110 000 Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap r...

Page 18: ...30 from center of intermediate pilot valve cavity Step 2 Remove Ring Retaining 31 discard Step 3 Remove bushing plunger 7 inspect for wear and replace if necessary with genuine parts Step 4 Remove O Ring 22 inspect for wear and replace if necessary with genuine parts Step 5 Lightly lubricate O Ring 22 and insert into intermediate Step 6 Reassemble in reverse order Step 7 Remove Seal Diaphragm Rod ...

Page 19: ...pump com Model S30 Metallic 16 Diaphragm Service Drawing Non Overlay Diaphragm Service Drawing with Overlay 17 16 29 9 14 24 24 32 25 15 13 6 28 17 29 9 14 24 24 32 25 15 13 6 28 17 16 29 9 14 24 24 32 25 28 17 29 9 14 5 WET END ...

Page 20: ...ended No lubrication is required Step 4 Push the threaded outer diaphragm plate through the center hole of the diaphragm Note Most diaphragms are installed with the natural bulge out towards the fluid side S05 S07 and S10 non metallic units are installed with the natural bulge in towards the air side Step 5 Thread or place outer plate stud into the inner plate For threaded inner plates use a torqu...

Page 21: ...120VAC 60 Hz 1 219 009 002 Solenoid Coil 240VAC 60 Hz 1 219 009 003 Solenoid Coil 12VDC 1 219 009 004 Solenoid Coil 24VDC 1 219 009 005 Solenoid Coil 110VAC 50 Hz 1 219 009 006 Solenoid Coil 230VAC 50 Hz 1 Note Item 43 Conduit Connector is not required II 2G EEx m c T5 II 2D c IP65 T100 C For ATEX Compliant Solenoid Coils used in the European Union 219 011 001 Solenoid Coil Single mounting 12 VDC ...

Page 22: ...Directive 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use a...

Page 23: ...al knowledge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X DEKRA Certification B V 0344 Meander 1051 6825 MJ Arnhem The Netherlands Applicable Standard EN13463 1 2001 EN13463 5 2003 EN60079 25 2004 Harmonised Standard EN13463 1 2009 EN13463 5 201...

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