manualshive.com logo in svg

Sandpiper U1F series, Service & Operating Manual

Share
Download
Sandpiper U1F series Service & Operating Manual Download Page 12

u1fmdl1sm-rev0814  

Model U1F UL79 Listed Metallic Design Level 1   Page 10

MATERIAL CODES

 

THE LAST 3 DIGITS OF PART NUMBER

000 

Assembly, sub-assembly; 

 

and some purchased items

010 

Cast Iron

012 

Powered Metal

015 

Ductile Iron

020 

Ferritic Malleable Iron

025 

Music Wire

080 

Carbon Steel, AISI B-1112

100 

Alloy 20

110 

Alloy Type 316 Stainless Steel

111 

Alloy Type 316 Stainless Steel 

 

(Electro Polished)

112 

Alloy C

113 

Alloy Type 316 Stainless Steel 

 

(Hand Polished)

114 

303 Stainless Steel

115 

302/304 Stainless Steel

117 

440-C Stainless Steel (Martensitic)

120 

416 Stainless Steel 

 

(Wrought Martensitic)

123 

410 Stainless Steel 

 

(Wrought Martensitic)

148 

Hardcoat Anodized Aluminum

149 

2024-T4 Aluminum

150 

6061-T6 Aluminum

151 

6063-T6 Aluminum

152 

2024-T4 Aluminum (2023-T351)

154 

Almag 35 Aluminum

155 

356-T6 Aluminum

156 

356-T6 Aluminum

157 

Die Cast Aluminum Alloy #380

158 

Aluminum Alloy SR-319

159 

Anodized Aluminum

162 

Brass, Yellow, Screw Machine Stock

165 

Cast Bronze, 85-5-5-5

166 

Bronze, SAE 660

170 

Bronze, Bearing Type, 

 

Oil Impregnated

175 

Die Cast Zinc

180 

Copper Alloy

305 

Carbon Steel, Black Epoxy Coated

306 

Carbon Steel, Black PTFE Coated

307 

Aluminum, Black Epoxy Coated

308 

Stainless Steel, Black PTFE Coated

309 

Aluminum, Black PTFE Coated

310 

PVDF Coated

313 

Aluminum, White Epoxy Coated

330 

Zinc Plated Steel

331 

Chrome Plated Steel

332 

Aluminum, Electroless Nickel Plated

333 

Carbon Steel, Electroless 

 

Nickel Plated

335 

Galvanized Steel

336 

Zinc Plated Yellow Brass

337 

Silver Plated Steel

340 

Nickel Plated

342 

Filled Nylon

351 

Food Grade Santoprene

353 

Geolast; Color: Black

354 

Injection Molded #203-40 

 

Santoprene- Duro 40D +/-5; 

 

Color: RED

355 

Thermal Plastic

356 

Hytrel

357 

Injection Molded Polyurethane

358 

Urethane Rubber 

 

(Some Applications) 

 

(Compression Mold)

359 

Urethane Rubber

360 

Nitrile Rubber Color coded: RED

361 

Nitrile

363 

FKM (Fluorocarbon). 

 

Color coded: YELLOW

364 

E.P.D.M. Rubber. 

 

Color coded: BLUE

365 

Neoprene Rubber. 

 

Color coded: GREEN

366 

Food Grade Nitrile

368 

Food Grade EPDM

370 

Butyl Rubber 

 

Color coded: BROWN

371 

Philthane (Tuftane)

374 

Carboxylated Nitrile

375 

Fluorinated Nitrile

378 

High Density Polypropylene

379 

Conductive Nitrile

405 

Cellulose Fibre

408 

Cork and Neoprene

425 

Compressed Fibre

426 

Blue Gard

440 

Vegetable Fibre

465 

Fibre

500 

Delrin 500

501 

Delrin 570

502 

Conductive Acetal, ESD-800

503 

Conductive Acetal, Glass-Filled

505 

Acrylic Resin Plastic

506 

Delrin 150

520 

Injection Molded PVDF 

 

Natural color

540 

Nylon

541 

Nylon

542 

Nylon

544 

Nylon Injection Molded

550 

Polyethylene

551 

Glass Filled Polypropylene

552 

Unfilled Polypropylene

553 

Unfilled Polypropylene

555 

Polyvinyl Chloride

556 

Black Vinyl

558 

Conductive HDPE

570 

Rulon II

580 

Ryton

590 

Valox

591 

Nylatron G-S

592 

Nylatron NSB

600 

PTFE (virgin material) 

 

Tetrafluorocarbon (TFE)

601 

PTFE (Bronze and moly filled)

602 

Filled PTFE 

603 

Blue Gylon

604 

PTFE 

606 

PTFE 

607 

Envelon

608 

Conductive PTFE

610 

PTFE Encapsulated Silicon

611 

PTFE Encapsulated FKM

632 

Neoprene/Hytrel

633 

FKM/PTFE 

634 

EPDM/PTFE 

635 

Neoprene/PTFE 

637 

PTFE, FKM/PTFE 

638 

PTFE, Hytrel/PTFE 

639 

Nitrile/TFE

643 

Santoprene

®

/EPDM

644 

Santoprene

®

/PTFE 

656 

Santoprene Diaphragm and 

 

Check Balls/EPDM Seats

661 

EPDM/Santoprene

666 

FDA Nitrile Diaphragm, 

 

PTFE Overlay, Balls, and Seals

668 

PTFE, FDA Santoprene/PTFE

D

elrin and Hytrel are registered 

 

tradenames of E.I. DuPont.
Gylon is a registered tradename 

 

of Garlock, Inc.
Nylatron is a registered tradename 

 

of Polymer Corp.
Santoprene is a registered tradename 

 

of Exxon Mobil Corp.
Rulon II is a registered tradename 

 

of Dixion Industries Corp.
Ryton is a registered tradename 

 

of Phillips Chemical Co.
Valox is a registered tradename 

 

of General Electric Co.
PortaPump, Tranquilizer and 

 

SludgeMaster are registered tradenames 

 

of Warren Rupp, Inc.

Summary of Contents for U1F series

Page 1: ...ce and Conversion Kits 12 Composite Repair Parts List 13 Air Distribution Valve Assembly Drawing and Parts List 14 Air Distribution Valve Servicing 15 Pilot Valve Servicing Assembly Drawing Parts List 16 Diaphragm Service Drawing with Overlay 17 Diaphragm Service Drawing Non Overlay 17 Diaphragm Servicing 18 Overlay Diaphragm Servicing 18 Actuator Plunger Servicing 19 Check Valve Servicing 20 Chec...

Page 2: ......

Page 3: ...nd other strong oxidizing agents UHMW PE A thermoplastic polymer that is highly resistant to a broad range of chemicals Exhibits outstanding abrasion and impact resistance along with environmental stress cracking resistance Materials Maximum Minimum Operating Temperatures For specific applications always consult Warren Rupp s Chemical Resistance Chart SANDPIPER pumps are designed to be powered onl...

Page 4: ...X G T X S S 6 00 53 24 Explanation of Pump Nomenclature Porting Options N NPT Threads B BSPT Tapered Threads S NPT Suction Port Facing Air Inlet NPT Discharge Port Facing Air Exhaust Pump Style S Standard Pump Options 6 Metal Muffler Check Valve Seat A Aluminum T PTFE Non Wetted Material Options X Unpainted Aluminum C Conductive Painted Aluminum Model U1FB1XBTXNS600 is UL79 listed for pumping Gaso...

Page 5: ... 08 Bar 40 PSI 2 72 Bar 80 PSI 5 44 Bar 10 17 30 51 35 59 5 40 68 CAPACITY Liters per minute HEAD U S Gallons per minute NPSHR METERS FEET 20 PSI 1 36 Bar Air Inlet Pressure MODEL U1F Metallic Performance Curve Performance based on the following elastomer fitted pump flooded suction water at ambient conditions The use of other materials and varying hydraulic conditions may result in deviations in ...

Page 6: ...T 1 2 NPT WITH 530 033 000 MUFFLER BOTH SUCTION AND DISCHARGE PORTS ARE AVAILABLE WITH 1 BSPT TAPERED THREADS BOTTOM VIEW FRONT VIEW SIDE VIEW 1 NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS Dimensions U1F UL79 LISTED Metallic Dimensions in Inches Dimensional Tolerance 1 8 ...

Page 7: ...ORT 1 NPT SUCTION PORT 1 NPT AIR INLET 1 2 NPT WITH 530 033 000 MUFFLER BOTH SUCTION AND DISCHARGE PORTS ARE AVAILABLE WITH 1 BSPT TAPERED THREADS BOTTOM VIEW FRONT VIEW SIDE VIEW 1 NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS Dimensions in Millimeters Dimensional Tolerance 3mm ...

Page 8: ...ble conductive hose reduces vibration and strain to the pumping system A surge suppressor is recommended to further reduce pulsation in flow AIR SUPPLY Air supply pressure cannot exceed 100 psi 7 bar Connect the pump air inlet to an air supply of sufficient capacity and pressure required for desired performance When the air supply line is solid piping use a short length of flexible conductive hose...

Page 9: ...Filter Regulator Air Dryer 2 CAUTION Use a gasoline resistant pipe compound to make pipe joints tight Pump shall be installed in accordance to Flammable and Combustible Liquids Code NFPA 30 or the Automotive and Marine Service Station Code NFPA 30A as appropriate to the intended use of the pump The pump must be rigidly mounted with fasteners to a conductive base or natural ground To maintain condu...

Page 10: ...ffler Corrective Action Remove muffler screen clean or de ice and reinstall Refer to the Air Exhaust section of your pump SERVICE MANUAL What to Check Pumped fluid in air exhaust muffler Corrective Action Disassemble pump chambers Inspect for diaphragm rupture or loose diaphragm plate assembly Refer to the Diaphragm Replacement section of your pump SERVICE MANUAL What to Check Suction side air lea...

Page 11: ... installation and start up of the pump It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty WARNING Airborne particles and loud noise hazards Wear ear and eye protection B e f o r e d o i n g a n y maintenance on the pump be certain all pressure is completely ven...

Page 12: ...rethane Rubber 360 Nitrile Rubber Color coded RED 361 Nitrile 363 FKM Fluorocarbon Color coded YELLOW 364 E P D M Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl Rubber Color coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 405 Cellulose Fibre 4...

Page 13: ...u1fmdl1sm rev0814 Model U1F UL79 Listed Metallic Design Level 1 Page 11 ...

Page 14: ...ining Rings Air Valve Assembly and Pilot Valve Assembly 476 213 760 Wetted End Kit Nitrile Diaphragms Nitrile Check Balls and PTFE Check Valve Seats 476 213 635 Wetted End Kit Neoprene Backup Diaphragms PTFE Overlay Diaphragms PTFE Check Balls and PTFE Check Valve Seat 476 213 671 Wetted End Kit Neoprene Backup Diaphragms PTFE Overlay Diaphragms PTFE Check Balls and PTFE Encapsulated FKM O rings ...

Page 15: ...Diaphragm 2 286 008 365 Diaphragm 2 15 286 015 604 Diaphragm Overlay 2 16 360 093 360 Gasket Air Valve 1 ITEM PART NUMBER DESCRIPTION QTY 17 360 103 360 Gasket Pilot Valve 1 18 360 104 379 Gasket Air Inlet 1 19 518 175 156 Manifold Suction 1 518 175 156E Manifold Suction 1 BSP Tapered 1 20 518 176 156 Manifold Discharge 1 518 176 156E Manifold Discharge 1 BSP Tapered 1 21 560 001 379 O Ring 2 22 5...

Page 16: ... 1 B 1 B 1 C 1 D 1 D 1 E 1 E 1 F 1 F 1 D 1 C AIR VALVE ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION QTY 1 031 183 000 Gas Valve Assembly 1 1 A 095 109 157 Valve Body 1 1 B 031 139 000 Sleeve and Spool Set 1 1 C 132 029 357 Bumper 2 1 D 560 020 360 O Ring 10 1 E 165 127 157 Cap End 2 1 F 170 032 330 Capscrew 8 ...

Page 17: ...rcontaminants Remove the sleeve if needed and replace with a new sleeve and spool set item 1 A STEP 3 Reassembly of the air valve Install one bumper item 1 C and one end cap item 1 E with two o rings item 1 D and fasten with four hex capscrews items 1 F to the valve body items 1 A Remove the new sleeve an spool set item 1 A from the plastic bag Carefully remove the spool from the sleeve Install th...

Page 18: ... of the pilot valve Generously lubricate outside diameter of the sleeve and o rings Then carefully insert sleeve into valve body Take CAUTION when inserting sleeve not to shear any o rings Install retaining ring to sleeve Generously lubricate outside diameter of spool and o rings Then carefully insert spool into sleeve Take CAUTION when inserting spool not to shear any o rings Use BP LS EP 2 multi...

Page 19: ...u1fmdl1sm rev0814 Model U1F UL79 Listed Metallic Design Level 1 Page 17 Diaphragm Service Drawing Non Overlay Diaphragm Service Drawing with Overlay 5 28 6 23 14 15 24 11 13 5 28 6 23 14 24 13 11 ...

Page 20: ...mbly onto the diaphragm rod leaving loose Step 5 Installing the diaphragm and rod assembly to the pump Make sure the bumper item 6 is installed over the diaphragm rod Insert rod into pump On the opposite side of the pump pull the diaphragm rod out as far as possible Make sure the second bumper is installed over the diaphragm rod Push the threaded stud of the other outer diaphragm plate assembly th...

Page 21: ... the o rings if necessary Apply a light coating of grease to each o ring and re install the plungers in to the bushings Push the plungers in as far as they will go To remove the bushings item 7 first remove the retaining rings item 26 by using a flat screwdriver NOTE It is recommended that new retaining rings be installed Step 3 Re install the pilot valve assemblyintotheintermediateassembly Be car...

Page 22: ...removed the check valve components can be seen Inspect the check balls items 2 for wear abrasion or cuts on the spherical surface The check valve seats item 30 should be inspected for cuts abrasive wear or embedded material on the surfaces of both the external and internal chambers The spherical surface of the check balls must seat flush to the surface of the check valve seats for the pump to oper...

Page 23: ... reduce pump performance When the pumped product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent siphoning spills See illustration 3 at right CONVERTING THE PUMP FOR PIPING THE EXHAUST AIR The following steps are necessary to convert the pump to pipe the exhaust air away from the pump Remove the muffler item 21 The air ...

Page 24: ...e for detailed grounding instruction and the type of equipment required or in the absence of local codes an industry or nationally recognized code having jurisdiction over specific installations and installation codes Take action to prevent static sparking Fire or explosion can result especially when handling flammable liquids The pump piping valves con tainers or other miscellaneous equipment mus...

Page 25: ...A Certifies that Air Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series U Series EH and SH High Pressure RS Series W Series SMA and SPA Submersibles and Tranquilizer Surge Suppressors comply with the European Community Directive 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 20...

Page 26: ...Y 2014 EN 60079 25 20011 For pumps equipped with Pulse Output ATEX Option KEMA Quality B V 0344 AODD Pumps and Surge Suppressors For Type Examination Designations AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X DEKRA Certification B V 0344 Meander 1051 6825 MJ Arnhem The Netherlands Manufacturer Warren Rupp Inc A Unit of IDEX Corportion 800 North...

Page 27: ...X CE 0344 Pump types HDB1 HDB40 HDB2 HDB50 HDB3 HDF1 HDF25 HDF2 HDF3M PB S05 S1F S15 S20 S30 SB1 SB25 ST1 ST40 G15 G20 and G30 without the above listed options no aluminum parts II 1 G c T5 II 3 1 G c T5 II 1 D c T100o C I M1 c I M2 c KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0072 X No Yes Yes No Yes KEMA 09ATEX0071 X KEMA 09ATEX0072 X CE 0344 Pump types DM...

Reviews:

No comments

Brands by name

Popular brands

Load more brands