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Models SA3-A & SA4-A   Page 6  Rev B

520-012-000   10/03

ITEM

TOTAL

NO.

PART NUMBER

DESCRIPTION

RQD.

  1

070-006-170

Bearing, Sleeve

2

  2

114-002-156

Bracket, Intermediate

1

  

3

720-004-360

Seal, U-Cup

2

  4

135-008-000

Bushing, Threaded,
with O-Ring 560-001-360

2

  5

620-004-114

Plunger, Actuator

2

  6

095-073-000

Assembly, Pilot Valve*

1

  6-A

095-070-551

Valve Body

1

  6-B

755-025-000

Sleeve (without O-Ring)

1

  6-C

560-033-360

O-Ring (Sleeve)

4

  6-D

775-026-000

Spool (without O-Ring)

1

  6-E

560-023-360

O-Ring (Spool)

2

  6-F

675-037-080

Retaining Ring

1

  7

360-041-379

Gasket, Valve Body

1

  

8

560-001-360

O-Ring

2

  9

095-043-156

Body, Valve

1

10

132-014-358

Bumper, Valve Spool

2

11

165-011-157

Cap, End

2

12

360-048-425

Gasket, Valve Body

1

13

360-010-425

Gasket, End Cap

2

14

560-020-360

O-Ring

6

15

031-012-000

Sleeve & Spool Set

1

16

170-032-330

Capscrew, Hex Head

8

17

132-002-360

Bumper, Diaphragm Plate

2

18

196-003-155

Chamber, Inner

2

19

560-022-360

O-Ring

2

20

612-014-000

Plate, Diaphragm

2

21

612-015-156

Plate, Diaphragm (Outer)

2

22

685-008-120

Rod, Diaphragm

1

23

807-017-330

Stud

8

24

170-024-330

Capscrew, Hex Head

8

25

170-045-330

Capscrew, Hex Head

4

27

545-008-330

Nut, Hex

24

28

547-006-330

Nut, Stop

2

29

900-006-330

Washer, Lock

12

30

901-023-330

Washer, Flat

2

31

901-013-180

Washer, Sealing

2

32

172-001-330

Capscrew, Socket

12

33

360-013-379

Gasket, Seat

4

360-013-384

Gasket, Seat

4

34

360-014-379

Gasket, Flange

4

360-014-384

Gasket, Flange

4

35

670-006-115

Retainer, Flap Valve

4

670-043-110

Retainer, Flap Valve w/Santoprene

8

36

807-016-330

Stud

12

37

170-023-330

Capscrew, Hex Head

4

38

545-007-330

Nut, Hex

20

39

807-018-110

Stud

8

Repair Parts shown in 

bold face (darker)

type are more likely to need replacement
after extended periods of normal use. They
are readily available from most Warren
Rupp distributors.  The pump owner may
prefer to maintain a limited inventory of
these parts in his own stock to reduce
repair downtime to a minimum.

IMPORTANT:

 When ordering repair parts

always furnish pump model number, serial
number and type number.

MATERIAL CODES

The Last 3 Digits of Part Number

000…Assembly, sub-assembly; and some purchased

Items

010…Cast Iron
012…Powered Metal
015…Ductile Iron
020…Ferritic Malleable Iron
025…Music Wire
080…CarbonSteel AISI B-1112
100…Alloy 20
110…Alloy Type 316 Stainless Steel
111…Alloy Type 316 Stainless Steel (Electro Polished)
112…Alloy “C”
113…Alloy Type 316 Stainless Steel (Hand Polished)
114…303 Stainless Steel
115…302/304 Stainless Steel
117…440-C Stainless Steel  (Martensitic)
120…416 Stainless Steel (Wrought Martensitic)
123…410 Stainless Steel (Wrought Martensitic)
148…Hardcoat Anodized Aluminum
149…2024-T4 Aluminum
150…6061-T6 Aluminum
151…6063-T6 Aluminum
152…2024-T4 Aluminum (2023-T351)
154…Almag 35 Aluminum
155 or 156…356-T6 Aluminum
157…Die Cast Aluminum Alloy #380
158…Aluminum Alloy SR-319
159…Anodized Aluminum
162…Brass, Yellow, Screw Machine Stock
165…Cast Bronze, 85-5-5-5
166…Bronze SAE 660
170…Bronze, Bearing Type, Oil Impregnated
180…Copper Alloy
310…Kynar Coated
330…Zinc Plated Steel
331…Chrome Plated Steel
332…Electroless Nickel Plated
335…Galvanized Steel
336…Zinc Plated Yellow Brass
337…Silver Plated Steel
340…Nickel Plated
342…Filled Nylon
354…Injection Molded #203-40 Santoprene

- Duro 40D ± 5; Color: RED

355…Thermoplastic Elastomer
356…Hytrel
357…Polyurethane
358…Polyurethane

(Some Applications, Compression Mold)

359…Urethane Rubber
360…Buna-N Rubber Color coded: RED
361…Buna-N
363…Viton (Fluorel) Color coded: YELLOW
364…E.P.D.M. Rubber Color coded: BLUE
365…Neoprene Rubber Color coded: GREEN
370…Butyl Rubber Color coded: BROWN
371…Philthane (Tuftane)
List continued next page

SERVICE AND OPERATING MANUAL

Models SA3-

Models SA3-

Models SA3-

Models SA3-

Models SA3-A

A

A

A

Type 7

SA4-

SA4-

SA4-

SA4-

SA4-A

A

A

A

A

 Type 3

II 2GD b T5

CE

Summary of Contents for SA3-A

Page 1: ...eters of water head Since the diaphragms are connected by a common rod secured by plates to the center of the diaphragms one diaphragm performs the discharge stroke while the other is pulled to perform the suction stroke in the opposite chamber For maximum diaphragm life keep the pump as close to the liquid being pumped as possible Positive suction head in excess of 10 feet of liquid 3 048 meters ...

Page 2: ...head capscrews With the valve body assembly off the pump access to the sleeve and spool set is made by removing four hex head capscrews each end on the end caps of the valve body assembly With the end caps removed slide the spool back and forth in the sleeve The spool is closely sized to the sleeve and must move freely to allow for proper pump operation An accumulation of oil dirt or other contami...

Page 3: ...rged if materials of construction are compatible with the liquid The air exhaust must be piped above the liquid level Piping used for the air exhaust must not be smaller than 1 2 54 cm Reducing the pipe size will restrict air flow and reduce pump performance When the product source is at a higher level than the pump flooded suction pipe the exhaust higher than the product source to prevent siphoni...

Page 4: ... will escape out discharge line in this case D Blockage in diaphragm chamber preventing movement Shut off air supply and reopen after pressure is relieved E Plugged or dirty exhaust muffler PROBLEM Uneven discharge flow Indicates one chamber not operating properly POSSIBLE CAUSES A Check valve not sealing properly in one chamber B Diaphragm failure in one chamber C Air leak at suction manifold joi...

Page 5: ... is fastened to the pump hardware The clamp end is installed to a true earth ground To reduce the risk of static electrical sparking this pump must be grounded Check the local electrical code for detailed grounding instruction and the type of equipment required or in the absence of local codes an industry or nationally recognized code having juristiction over specific installations This 8 foot lon...

Page 6: ...rs The pump owner may prefer to maintain a limited inventory of these parts in his own stock to reduce repair downtime to a minimum IMPORTANT When ordering repair parts always furnish pump model number serial number and type number MATERIAL CODES The Last 3 Digits of Part Number 000 Assembly sub assembly and some purchased Items 010 Cast Iron 012 Powered Metal 015 Ductile Iron 020 Ferritic Malleab...

Page 7: ...se They are readily available from most Warren Rupp distributors The pump owner may prefer to maintain a limited inventory of these parts in his own stock to reduce re pair downtime to a minimum IMPORTANT When ordering repair parts always furnish pump model number serial number and type number MATERIAL CODES The Last 3 Digits of Part Number Continued from previous page 375 Fluorinated Nitrile 378 ...

Page 8: ...Models SA3 A SA4 A Page 8 Rev B 520 012 000 10 03 2003 Warren Rupp Inc All rights reserved Warren Rupp and SandPIPER are registered tradenames of Warren Rupp Inc Printed in U S A ...

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