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Sandpiper S15 Non-Metallic, Service & Operating Manual

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Sandpiper S15 Non-Metallic Service & Operating Manual Download Page 1

s15nmdl3sm-REV1207

WARREN RUPP, 

 

INC.  •  A Unit of IDEX Corporation  •  P.O. Box 1568, Mansfield, Ohio 44901-1568 USA  •  Telephone (419) 524-8388  •  Fax (419) 522-7867  •  www.warrenrupp.com 

©Copyright 2007 Warren Rupp, Inc. All rights reserved.

SERVICE & OPERATING MANUAL

Engineering Data and Temperature Limitations ........................................................................ 1
Explanation of Pump Nomenclature ......................................................................................... 2
Performance Curve, Model S15 Non-Metallic Design Level 3 .................................................. 3
Dimensions: S15 Non-Metallic .................................................................................................. 4
Dimensions: S15 Non-Metallic with Spill Containment .............................................................. 5
Principle of Pump Operation ..................................................................................................... 6
Installation and Start-up ........................................................................................................... 6
Air Supply ................................................................................................................................. 6
Air Valve Lubrication ................................................................................................................. 6
Air Line Moisture ....................................................................................................................... 6
Air Inlet and Priming ................................................................................................................. 6
Between Uses .......................................................................................................................... 6
Installation Guide ...................................................................................................................... 7
Recycling .................................................................................................................................. 8
Important Safety Information .................................................................................................... 8
Material Codes ......................................................................................................................... 9
Troubleshooting ...................................................................................................................... 10
Warranty ................................................................................................................................. 10
Composite Repair Parts Drawing ........................................................................................... 12
Repair Parts Servicing Kits ..................................................................................................... 12
Composite Repair Parts List ................................................................................................... 13
Spill Containment Option  ....................................................................................................... 14
Spill Containment Repair Parts List ........................................................................................ 14
Spill Containment Concept ..................................................................................................... 14
Spill Containment Option Diaphragm Servicing  .................................................................... 15
Filling Chambers with Liquid ................................................................................................... 15
Air Distribution Valve Assembly Drawing ................................................................................ 16
Main Air Valve Assembly Parts List ........................................................................................ 16
Air Distribution Valve Servicing ............................................................................................... 17
Air Distribution Valve with Stroke Indicator Options ................................................................ 18
Air Distribution Valve with Stroke Indicator Parts List  ............................................................ 18

Air Distribution Valve with Stroke Indicator Servicing ............................................................. 19
Solenoid Shifted Air Valve Drawing ........................................................................................ 20
Solenoid Shifted Air Valve Parts List ...................................................................................... 20
Solenoid Shifted Air Distribution Valve option ......................................................................... 21
Diaphragm Service Drawing, Non-Overlay ............................................................................. 22
Diaphragm Service Drawing, with Overlay ............................................................................. 22
Diaphragm Servicing .............................................................................................................. 23
Overlay Diaphragm Service  ................................................................................................... 23
Pilot Valve Assembly Drawing ................................................................................................ 24
Pilot Valve Assembly Parts List ............................................................................................... 24
Pilot Valve Servicing ............................................................................................................... 24
Pumping Hazardous Liquids ................................................................................................... 25
Converting the pump for piping the exhaust air ...................................................................... 25
Exhaust Conversion Drawing ................................................................................................. 25
Converted Exhaust Illustration ................................................................................................ 25
Modular Check Valve Servicing .............................................................................................. 26
Modular Check Valve Drawing ................................................................................................ 26
Dual Port Option Drawing ....................................................................................................... 27
Dual Porting Options .............................................................................................................. 27
Dual Porting of both suction and discharge ends of the pump ............................................... 27
Single Porting of the suction and dual porting of the pump discharge ................................... 27
Dual Porting of the suction and single porting of the pump discharge ................................... 27
Leak Detection Options Drawing ............................................................................................ 28
Electronic Leak Detector Installation ...................................................................................... 28
Mechanical Leak Detector Installation .................................................................................... 28
Pulse Output Kit Drawing ....................................................................................................... 29
Pulse Output Kit Option .......................................................................................................... 29
Optional Muffler Configurations .............................................................................................. 30
Grounding the Pump .............................................................................................................. 31
CE Declaration of Conformity ................................................................................................. 32

Model S15 Non-Metallic Design Level 3

CE

II 2GD T5

Table of Contents

U.S. Patent #
5,851,109;5,996,627; 
400,210 
Other U.S. Patents  
Applied for

Summary of Contents for S15 Non-Metallic

Page 1: ...ator Options 18 Air Distribution Valve with Stroke Indicator Parts List 18 Air Distribution Valve with Stroke Indicator Servicing 19 Solenoid Shifted Air Valve Drawing 20 Solenoid Shifted Air Valve Parts List 20 Solenoid Shifted Air Distribution Valve option 21 Diaphragm Service Drawing Non Overlay 22 Diaphragm Service Drawing with Overlay 22 Diaphragm Servicing 23 Overlay Diaphragm Service 23 Pil...

Page 2: ......

Page 3: ...C 0 C Nitrile General purpose oil resistant Shows good solvent oil water and hydraulic fluid resistance Should not be used 190 F 10 F with highly polar solvents like acetone and MEK ozone chlorinated hydrocarbons and nitro hyrdrocarbons 88 C 23 C Neoprene All purpose Resistant to vegetable oil Generally not affected by moderate chemicals fats greases and many 200 F 10 F oils and solvents Generally...

Page 4: ...r Pins Pump Brand S SANDPIPER Pump Size 15 1 1 2 Check Valve Type B Ball Design Level 3 Design Level 3 Wetted Material K PVDF P Polypropylene C Conductive Polyproplyene Diaphragm Check Valve Materials 1 Santoprene Santoprene 2 PTFE Santoprene Backup PTFE 6 PTFE Pumping PTFE Neoprene Backup Driver PTFE B Nitrile Nitrile C FKM PTFE G PTFE Neoprene Backup PTFE N Neoprene Neoprene U Urethane Urethane ...

Page 5: ...ns 1 63 Liters 0 100 Gallons Per Min 0 378 Lilters Per Min 0 10 30 20 40 50 60 80 90 70 100 0 100 20 150 200 250 350 300 20 34 10 17 30 51 100 PSI 6 8 Bar 80 PSI 5 44 Bar 60 PSI 4 08 Bar 40 PSI 2 72 Bar 40 68 50 85 20 PSI 1 36 Bar Air Inlet Pressure MODEL S15 Non Metallic Performance Curve Performance based on the following elastomer fitted pump flooded suction water at ambient conditions The use ...

Page 6: ...1207 Model S15 Non Metallic Page 4 INTEGRAL Note Porting Flanges are also avaible with PN10 40mm DIN Bolting Configuration Dimensions S15 Non Metallic Dimensions in Inches in millimeters Dimensional tolerance 1 8 3mm ...

Page 7: ...15 Non Metallic Page 5 Note Porting Flanges are also avaible with PN10 40mm DIN bolting configuration Dimensions S15 Non Metallic with Spill Containment Dimensions in Inches in millimeters Dimensional tolerance 1 8 3mm INTEGRAL ...

Page 8: ...xible hose reduces vibration and strain to the pumping system A surge suppressor is recommended to further reduce pulsation in flow AIR SUPPLY Air supply pressure cannot exceed 100 psi 7 bar Connect the pump air inlet to an air supply of sufficient capacity and pressure required for desired performance When the air supply line is solid piping use a short length of flexible hose not less than 13mm ...

Page 9: ...51 000 Filter Regulator Air Dryer Available from Warren Rupp CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure INSTALLATION GUIDE Top Discharge Ball Valve Unit 2 Surge Suppressor Limited to 100 psi ...

Page 10: ...nd eye protection Before doing any main tenance on the pump be certain all pressure is completely vented from the pump suction discharge piping and all other openings and connections Be certain the air supply is locked out or made non operational so that it cannot be started while work is being done on the pump Be certain that approved eye protection and protective clothing are worn all times in t...

Page 11: ...s15nmdl3sm REV1207 Model S15 Non Metallic Page 9 MATERIAL CODES The Last 3 Digits of Part Number ...

Page 12: ...Corrective Action Remove muffler screen clean or de ice and reinstall Refer to the Air Exhaust section of your pump SERVICE MANUAL What to Check Pumped fluid in air exhaust muffler Corrective Action Disassemble pump chambers Inspect for diaphragm rupture or loose diaphragm plate assembly Refer to the Diaphragm Replacement section of your pump SERVICE MANUAL What to Check Suction side air leakage o...

Page 13: ...s15nmdl3sm REV1207 Model S15 Non Metallic Page 11 ...

Page 14: ...5 354 WETTED END KIT Santoprene Diaphragms Santoprene Balls and TFE Seals 476 255 360 WETTED END KIT Nitrile Diaphragms Nitrile Balls and PTFE Seals 476 255 365 WETTED END KIT Neoprene Diaphragms Neoprene Balls and PTFE Seals 476 255 633 WETTED END KIT FKM Diaphragms PTFE Balls and PTFE Seals 476 255 635 WETTED END KIT Neoprene Diaphragms PTFE Overlay Diaphragms PTFE Balls and PTFE Seals 476 255 6...

Page 15: ...01 Air Valve Assembly 031 140 002 Air Valve Assembly w PTFE coated Hardware 1 031 141 000 Air Valve Assembly No Integral Muffler 1 031 141 001 Air Valve Assembly No Integral Muffler 1 031 141 002 Air Valve Assembly No Integral Muffler 1 PTFE Coated Hardware 2 095 110 558 Pilot Valve Assembly 1 3 050 036 354 Ball Check 4 050 036 357 Ball Check 4 050 036 360 Ball Check 4 050 036 365 Ball Check 4 050...

Page 16: ...ng 2 42 518 198 520 Manifold 2 replaces 518 197 520 518 198 520E Manifold 40mm DIN 2 replaces 518 197 520E item 23 518 198 552 Manifold 2 replaces 518 197 552 518 198 552E Manifold 40mm DIN 2 replaces 518 197 552E item 23 43 538 022 110 Nipple Pipe 4 538 022 308 Nipple Pipe 4 44 560 078 611 O Ring 8 45 618 003 110 Plug Pipe 4 618 003 308 Plug Pipe 4 46 618 025 110 Plug Boss 4 618 025 308 Plug Boss...

Page 17: ...rough the exposed ports 4 Install safety clip item 1 K into the smaller unthreaded hole in one end cap item 1 E This locks the valve spool to one side keeping the pump from shifting Apply air pressure to the air distribution valve 5 Face the side of the pump with the installed safety clip If the safety clip is installed in the top end cap fill the left spill containment chamber If the safety clip ...

Page 18: ... Self tapping 4 For Pumps with Alternate Mesh Sound Dampening Mufflers or Piped Exhaust 1 031 141 000 Air Valve Assembly 1 Includes all items used on 031 140 000 minus items 1 D 1 F 1 J AIR VALVE ASSEMBLY PARTS LIST Item Part Number Description Qty 1 031 140 001 Air Valve Assembly 1 1 A 031 139 000 Sleeve and Spool Set 1 1 B 095 094 559 Body Air Valve 1 1 C 132 029 552 Bumper 2 1 D 165 096 559 Cap...

Page 19: ...hes or other contaminates Remove the sleeve if needed and replace both the sleeve and spool with a new sleeve and spool set item 1 A STEP 3 Reassembly of the air valve Install one end cap item 1 E with an o ring item 1 G and one bumper item 1 C into one end of the air valve body item 1 B Install one retaining ring item 1 H into the groove on the same end Remove the new sleeve an spool set item 1 A...

Page 20: ... End 2 1 F 530 028 550 Muffler 1 1 G 560 020 360 O Ring 8 1 H 675 044 115 Ring Retaining 2 1 J 710 015 115 Screw Self Tapping 4 1 K 210 008 330 Clip Safety 1 1 M 560 029 360 O Ring 2 For Pumps with PTFE Coated Hardware 1 031 146 002 Air Valve Assembly 1 1 J 710 015 308 Screw Self Tapping 4 includes all other items on 031 146 000 above For Pumps with Alternate Mesh Sound Dampening Mufflers or Piped...

Page 21: ...ool part of item 1 A from the sleeve Be careful not to scratch or damage the outer diameter of the spool Wipe spool with a soft cloth and inspect for scratches or wear Inspect the inner diameter of the sleeve part of item 1 A for dirt scratches or other contaminates Remove the sleeve if needed and replace both the sleeve and spool with a new sleeve and spool set item 1 A STEP 3 Reassembly of the a...

Page 22: ...d Coil 24VAC 12VDC 1 219 002 000 Solenoid Coil 120VAC 1 219 003 000 Solenoid Coil 240VAC 1 53 241 001 000 Connector conduit 1 54 170 029 330 Capscrew Hex HD 5 16 18 x 1 50 4 55 618 051 150 Plug 2 For Explosion Proof Solenoid Valve 52 219 009 001 Solenoid Coil 120VDC 60 Hz 1 219 009 002 Solenoid Coil 240VDC 60 HZ 1 219 009 003 Solenoid Coil 12VDC 1 219 009 004 Solenoid Coil 24VDC 1 219 009 005 Sole...

Page 23: ...le the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other chamber is exhausted When electric power is turned off the solenoid shifts and the pressurized chamber is exhausted while the other chamber is pressurized By alternately applying and removing power to the solenoid the pump cycles much like a...

Page 24: ...t valve Generously lubricate outside diameter of the sleeve and o rings Then carefully insert sleeve into valve body Take CAUTION when inserting sleeve not to shear any o rings Install retaining ring to sleeve Generously lubricate outside diameter of spool and o rings Then carefully insert spool into sleeve Take CAUTION when inserting spool not to shear any o rings Use BP LS EP 2 multipurpose grea...

Page 25: ...s15nmdl3sm REV1207 Model S15 Non Metallic Page 23 Diaphragm Service Drawing Non Overlay Diaphragm Service Drawing with Overlay ...

Page 26: ...mbly to compensate for stress relaxation in the clamped assembly Step 5 Installing the diaphragm assemblies to the pump Make sure the bumper item 5 is installed over the diaphragm rod Thread the stud of one diaphragm assembly clockwise into the tapped hole at the end of the diaphragm rod item 31 until the inner diaphragm plate is flush to the end of the rod Insert rod into pump Fasten the remainin...

Page 27: ...t source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent siphoning spills See illustration 3 at right Converting the pump for piping the exhaust air The following steps are necessary to convert the pump to pipe the exhaust air away from the pump Use a 8 Torx or flat screwdriver to remove the six self tapping screws item 1 J Re...

Page 28: ... abrasive wear or embedded materials Replace as needed Inspect the check balls items 3 for wear abrasion or cuts on the spherical surface The check valve seats items 35 should be inspected for cuts abrasive wear or embedded material on the surfaces of both the external and internal chamfers The spherical surface of the check balls must seat flush to the surface of the inner chamfer on the check va...

Page 29: ...ncrements and the suction elbows can be rotated in 180 increments see optional positioning in the Dual Porting Drawing Dual porting of the suction and single porting of the pump discharge To convert the pump from the standard single suction and single discharge porting configuration to a dual suction porting arrangement remove the only the suction bottom manifolds and manifold seals Position the s...

Page 30: ...0Hz or 220 240VAC 50 60Hz Kit 032 045 000 12 32VDC To install electronic leak detectors remove the bottom NPT pipe plug on the visual sight tube item 49 Insert leak detector into the pipe tee item 48 Leak Detection Option Mechanical Follow instructions found elsewhere in this manual Filling the Spill Containment Chambers when installing leak detectors Mechanical Leak Detector Installation Kit 031 ...

Page 31: ...e Stroke Counter Batch Controller or user control devices such as a PLC The Pulse Output Kits mount directly onto the Muffler Cap on the Air Distribution Valve Assembly or onto the air valve and senses each stroke of the main spool Consult the factory for further information and availability Pulse Output Kit Drawing Pulse Output Kits 475 244 001 10 30 VDC 475 244 002 110 220 VAC 475 244 003 10 30V...

Page 32: ... option 1 530 027 000 Sound Dampening Muffler screws directly into the Air Valve body This muffler is equipped with a porous plastic element option 2 530 010 000 Mesh Muffler screws directly into the Air Valve Body This muffler is equipped with a metal element OPTION 6 530 033 000 Metal Muffler screws directly into the Air Body Option 1 and 2 Option 6 Option 0 I M2 c T5 II 2GD T5 ATEX Compliant ...

Page 33: ... grounding instruction and the type of equipment required Take action to prevent static sparking Fire or explosion can result especially when handling flammable liquids The pump piping valves containers or other miscellaneous equipment must be grounded WARNING WARNING One eyelet end is fastened to the pump hardware The other end is installed to a true earth ground Grounding The Pump To be fully gr...

Page 34: ...ansfield Ohio certifies that Air Operated Double Diaphragm Pumps Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic Containment Duty Gas UL High Pressure W Submersible and Tranquilizers comply with the European Community Directive 98 37 EC Safety of Machinery This product has used EN 809 Pumps and Pump Units for Liquids Common Safety Requirements harmonized standard to verify confo...

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