Sandpiper Model PB 1/4 Service & Operating Manual Download Page 9

pb025nmdl3sm-rev0913 

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DA05 Non-Metallic Surge Dampener
020-049-000 Filter/Regulator
Air Dryer

Available from 
Warren Rupp

    CAUTION

The air exhaust should be 
piped to an area for safe 
disposition of the product 
being pumped, in the event 
of a diaphragm failure.

INSTALLATION GUIDE

Top Discharge Ball Valve Unit

2

Surge

Dampener

Limited to

100 psi

Material Codes

The Last 3 Digits of Part Number

000 

Assembly, sub-assembly;  

and some purchased items

010 

Cast Iron

012 

Powered Metal

015 

Ductile Iron

020 

Ferritic Malleable Iron

025 

Music Wire

080 

Carbon Steel, AISI B-1112

100 

Alloy 20

110 

Alloy Type 316 Stainless Steel

111 

Alloy Type 316 Stainless Steel  

(Electro Polished)

112 

Alloy C

113 

Alloy Type 316 Stainless Steel  

(Hand Polished)

114 

303 Stainless Steel

115 

302/304 Stainless Steel

117 

440-C Stainless Steel (Martensitic)

120 

416 Stainless Steel  

(Wrought Martensitic)

123 

410 Stainless Steel (Wrought Martensitic)

148 

Hardcoat Anodized Aluminium

149 

2024-T4 Aluminium

150 

6061-T6 Aluminium

151 

6063-T6 Aluminium

152 

2024-T4 Aluminium (2023-T351)

154 

Almag 35 Aluminium

155 

356-T6 Aluminium

156 

356-T6 Aluminium

157 

Die Cast Aluminium Alloy #380

158 

Aluminium Alloy SR-319

159 

Anodized Aluminium

162 

Brass, Yellow, Screw Machine Stock

165 

Cast Bronze, 85-5-5-5

166 

Bronze, SAE 660

170 

Bronze, Bearing Type, 

 

Oil Impregnated

175 

Die Cast Zinc

180 

Copper Alloy

305 

Carbon Steel, Gray Epoxy Coated

306 

Carbon Steel, Black PTFE Coated

307 

Aluminium, Gray Epoxy Coated

308 

Stainless Steel, Black PTFE Coated

309 

Aluminium, Black PTFE Coated

310 

PVDF Coated

330 

Zinc Plated Steel

331 

Chrome Plated Steel

332 

Aluminium, Electroless Nickel Plated

333 

Carbon Steel, Electroless  

Nickel Plated

335 

Galvanized Steel

336 

Zinc Plated Yellow Brass

337 

Silver Plated Steel

340 

Nickel Plated

342 

Filled Nylon

353 

Geolast; Color: Black

354 

Injection Molded #203-40 Santoprene- Duro 40D +/-5; 

Color: RED

355 

Thermal Plastic

356 Hytrel

357 

Injection Molded Polyurethane

358 

(Urethane Rubber) (Compression Mold)

359 

Urethane Rubber

360 

Nitrile Rubber. Color coded: RED

361 Nitrile

363 

FKM (Fluorocarbon). Color coded: YELLOW

364 

EPDM Rubber. Color coded: BLUE

365 

Neoprene Rubber.  

Color coded: GREEN

366 

Food Grade Nitrile

368 

Food Grade EPDM

370 

Butyl Rubber. Color coded: BROWN

371 

Philthane (Tuftane)

374 

Carboxylated Nitrile

375 

Fluorinated Nitrile

378 

High Density Polypropylene

379 

Conductive Nitrile

405 

Cellulose Fibre

408 

Cork and Neoprene

425 

Compressed Fibre

426 

Blue Gard

440 

Vegetable Fibre

465 

Fibre

500 

Delrin 500

501 

Delrin 570

502 

Conductive Acetal, ESD-800

503 

Conductive Acetal, Glass-Filled

505 

Acrylic Resin Plastic

506 

Delrin 150

520 

Injection Molded PVDF Natural color

540 Nylon

541 Nylon

542 Nylon

544 

Nylon Injection Molded

550 Polyethylene

551 

Glass Filled Polypropylene

552 

Unfilled Polypropylene

553 

Unfilled Polypropylene

555 

Polyvinyl Chloride

556 

Black Vinyl

570 

Rulon II

580 Ryton

590 Valox

591 

Nylatron G-S

592 

Nylatron NSB

600 

PTFE (virgin material) 

 

Tetrafluorocarbon (TFE)

601 

PTFE (Bronze and moly filled)

602 

Filled PTFE

603 

Blue Gylon

604 

PTFE

607 Envelon

606 

PTFE

610 

PTFE Encapsulated Silicon

611 

PTFE Encapsulated FKM

632 Neoprene/Hytrel

633 

FKM/PTFE

634 

EPDM/PTFE

635 

Neoprene/PTFE

637 

PTFE, FKM/PTFE

638 

PTFE, Hytrel/PTFE

639 

Nitrile/TFE

643 Santoprene

®

/EPDM

644 Santoprene

®

/PTFE

656 

Santoprene Diaphragm and  

Check Balls/EPDM Seats

Delrin and Hytrel are registered tradenames of  

E.I. DuPont.
Gylon is a registered tradename of Garlock, Inc.
Nylatron is a registered tradename of  

Polymer Corp.
Santoprene is a registered tradename of  

Exxon Mobil Corp.
Rulon II is a registered tradename of  

Dixion Industries Corp.
Ryton is a registered tradename of  

Phillips Chemical Co.
Valox is a registered tradename of  

General Electric Co.

Rupplon, SANDPIPER, PortaPump, Tranquilizer and 

SludgeMaster are registered tradenames of  

Warren Rupp, Inc.

Summary of Contents for Model PB 1/4

Page 1: ...Kits 8 Composite Repair Parts List 9 Grounding the Pump 9 Solenoid Shifted Option Drawing 10 Solenoid Shifted Air Valve Parts List 10 Solenoid Shifted Options 11 Solenoid Connector Drawing 11 CE Declaration of Conformity Machinery 12 CE Declaration of Conformity ATEX 13 Explanatiion of ATEX Markings 14 Warren Rupp Inc A Unit of IDEX Corporation 800 N Main St P O Box 1568 Mansfield Ohio 44901 44902...

Page 2: ......

Page 3: ... F 37 C 20 F 29 C 0 F 18 C CAUTION Operating temperature limitations are as follows 20 F 29 C 32 F 0 C II 2GD T5 100 90 80 70 60 50 40 30 20 10 0 5 1 0 2 5 3 0 3 5 4 0 4 5 1 5 2 0 1 2 3 4 5 6 7 0 0 2 4 6 8 10 12 14 16 0 1 1 7 2 3 4 3 5 1 4 6 8 5 8 5 6 10 2 CAPACITY Liters per minute U S Gallons per minute BAR PSI HEAD 100 PSI 6 8 Bar 80 PSI 5 44 Bar 60 PSI 4 08 Bar 40 PSI 2 72 Bar 20 PSI 1 36 Bar ...

Page 4: ...S S S S S S S S S S S S S S S S S S S S S 4 4 4 4 4 4 4 4 4 4 4 4 PP PP PP K K K CA CA CA PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP CA CA CA PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP CA CA CA E PP E7 P2 E PP E6 P0 E5 E9 E E E E E4 E8 E E3 E E2 E E1 E E0 AC Acetal AL Aluminum CA Conductive Acetal K PVDF PP Polypropylene SS Stainless Steel T PTFE S Santoprene R Hytrel Kit Opt...

Page 5: ...pb025nmdl3sm rev0913 Page 3 Dimensions PB Non Metallic Dimension Standard Pulse Output Kit A B C 7 3 1 8 5 1 2 7 3 1 8 5 1 2 ...

Page 6: ...pb025nmdl3sm rev0913 Page 4 Metric Dimensions PB Non Metallic Dimension Standard Pulse Output Kit A B C 178 79 140 178 79 140 ...

Page 7: ...ge Product remaining in the pump be tween uses could dry out or settle out This could cause problems with the diaphragms and check valves at restart In freezing temperatures the pump must be completely drained between uses in all cases Figure 1 Figure 2 Figure 3 CHECK VALVE SERVICING Need for inspection or service is usually indicated by poor priming unstable cycling reduced performance or the pum...

Page 8: ...rge line valves What to Check Blocked pumping chamber Corrective Action Disassemble and inspect the wetted chambers of the pump Remove or flush any obstructions What to Check Entrained air or vapor lock in one or both pumping chambers Corrective Action Purge chambers through tapped chamber vent plugs PURGING THE CHAMBERS OF AIR CAN BE DANGEROUS Contact the Warren Rupp Technical Services Department...

Page 9: ...r Black 354 Injection Molded 203 40 Santoprene Duro 40D 5 Color RED 355 Thermal Plastic 356 Hytrel 357 Injection Molded Polyurethane 358 Urethane Rubber Compression Mold 359 Urethane Rubber 360 Nitrile Rubber Color coded RED 361 Nitrile 363 FKM Fluorocarbon Color coded YELLOW 364 EPDM Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl...

Page 10: ...sembly 031 107 503 Main Air Valve Body Assembly Conductive Acetal only 031 101 000 Pilot Valve Assembly 475 145 000 Air Exhaust Conversion Kit 475 154 000 Air Exhaust Conversion Kit Conductive Acetal only 475 149 520 Pail Transfer Kit in PVDF 475 149 552 Pail Transfer Kit in Polypropylene 476 117 354 Wetted End Kit Santoprene 476 117 356 Wetted End Kit Hytrel Diaphragms Balls 476 117 600 Wetted En...

Page 11: ...0 Seat Check Valve 4 722 073 506 Seat Check Valve 4 722 073 552 Seat Check Valve 4 34 050 033 354 Ball Check 4 050 033 356 Ball Check 4 050 034 600 Ball Check 4 35 312 095 520 Elbow Suction 2 312 095 502 Elbow Suction 2 312 095 552 Elbow Suction 2 37 706 023 115 Screw Machine 10 32UNF x 1 Long 32 38 544 004 115 Nut Hex Flange 10 32UNF 16 39 312 096 520 Elbow Discharge 2 312 096 502 Elbow Discharge...

Page 12: ...oid Coil 240 VAC 1 49 866 068 000 Tube Fitting 1 50 538 083 555 Nipple 1 51 835 009 555 Tee Pipe 1 52 860 062 540 Tubing 1 53 866 069 000 Tube Fitting 1 For Explosion Proof Solenoid Valve 48 219 009 001 Solenoid Coil 120VAC 60 Hz 1 219 009 002 Solenoid Coil 240VAC 60 Hz 1 219 009 003 Solenoid Coil 12VDC 1 219 009 004 Solenoid Coil 24VDC 1 219 009 005 Solenoid Coil 110VAC 50 Hz 1 219 009 006 Soleno...

Page 13: ...the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other chamber is exhausted When electric power is turned off the solenoid shifts and the pressurized chamber is exhausted while the other chamber is pressurized By alternately applying and removing power to the solenoid the pump cycles much like a st...

Page 14: ...ir Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series RS Series U Series EH and SH High Pressure W Series SMA and SPA Submersibles and Tranquilizer Surge Suppressors comply with the European Community Directive 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump ...

Page 15: ...gnations see page 2 back Manufacturer Warren Rupp Inc A Unit of IDEX Corportion 800 North Main Street P O Box 1568 Mansfield OH 44901 1568 USA Applicable Standard EN13463 1 2001 EN13463 5 2003 David Roseberry Engineering Manager DATE APPROVAL TITLE 27 MAY 2010 AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X KEMA Quality B V Utrechtseweg 310 6812 ...

Page 16: ...X CE 0344 Pump types HDB1 HDB40 HDB2 HDB50 HDB3 HDF1 HDF25 HDF2 HDF3M PB S05 S1F S15 S20 S30 SB1 SB25 ST1 ST40 G15 G20 and G30 without the above listed options no aluminum parts II 1 G c T5 II 3 1 G c T5 II 1 D c T100o C I M1 c I M2 c KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0072 X No Yes Yes No Yes KEMA 09ATEX0071 X KEMA 09ATEX0072 X CE 0344 Pump types DM...

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