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Installation

Table of Contents

Section

Page

Section

Page

Introduction

Qualified Persons     .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2
Read this Instruction Sheet    .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2
Retain this Instruction Sheet .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  2
Proper Application    .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2
Special Warranty Provisions  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3

Safety Information

Understanding Safety-Alert Messages  .  .  .  .  .  .  .  .  .  .  . 4
Following Safety Instructions   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4
Replacement Instructions and Labels    .  .  .  .  .  .  .  .  .  .  . 4

Safety Precautions

   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 5

Pre-Installation Instructions 

Applicable Software   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 6
Pre-Installation Checklist   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 6
Optional In-Shop Setup Steps   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 7

Installing the Capacitor Control 

On-Site Installation   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 8
Meter Base Mounting   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 9
Bracket Mounting   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .15
Harness Wiring   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .17
Voltage Sensing Source   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .19
Voltage and Current Sensing   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 20
Energize and Test the Control    .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 22
Communication Equipment    .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 23
Connecting Communication Hardware  .  .  .  .  .  .  .  .  .  . 24

Front Panel Removal

   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 25

Installation and Connection Drawings

   .  .  .  .  .  .  . 26

IntelliCap

®

 2000 Automatic Capacitor Control

June 

29

, 2020

©  S&C Electric Company 2014-2020, all rights reserved

Instruction Sheet  1024-510

Summary of Contents for IntelliCap 2000

Page 1: ...on Instructions Applicable Software 6 Pre Installation Checklist 6 Optional In Shop Setup Steps 7 Installing the Capacitor Control On Site Installation 8 Meter Base Mounting 9 Bracket Mounting 15 Harn...

Page 2: ...or such qualified persons They are not intended to be a substitute for adequate training and experience in safety procedures for this type of equipment Read this Instruction Sheet NOTICE Thoroughly an...

Page 3: ...on in third party equipment the end user of the equipment The seller s duty to perform under any warranty may be delayed at the seller s sole option until the seller has been paid in full for all good...

Page 4: ...OTICE identifies important procedures or requirements that can result in product or property damage if instructions are not followed Following Safety Instructions If you do not understand any portion...

Page 5: ...acitor Control must be restricted only to qualified persons See the Qualified Persons section on page 2 2 SAFETY PROCEDURES Always follow safe operating procedures and rules 3 PERSONAL PROTECTIVE EQUI...

Page 6: ...oft has discontinued that operating system b Administrative privileges c Microsoft Net Framework Version 4 5 Verify it has been installed on the computerbyopeningC Windows Microsoft Net FrameworkwithW...

Page 7: ...e control at the site The following steps can be completed in the shop or later at the installation site STEP 1 Install the IntelliLink software on the computer For details see Instruction Sheet 1024...

Page 8: ...oving the control This control does NOT provide for shorting of the current transformer WARNING Do not energize the 110 to 240 Vac power source entering the control enclosure until all wiring is compl...

Page 9: ...correctly for this control Therequiredsocketwiringforafour jawplugisshowninFigure3 Thewiring foreachtypeofsix jawmeterbaseisshowninFigures4through10 Thecorrect configurationforthecontrolisalsoindicate...

Page 10: ...or controls with catalog number suffix J63 Ac line Open Ac neutral Close Current sensor neutral Current sensor hot Ac line Open Ac neutral Close Current sensor neutral Current sensor hot Figure 5 Six...

Page 11: ...65 Figure 10 Six jaw meter base socket configuration for capacitor controls with catalog number suffix J68 Ac line Open Ac neutral current sensor neutral Close Current sensor hot alternate Current sen...

Page 12: ...r less to properly protect the equipment WARNING The control must be properly grounded You must read and understand all applicable grounding codes and requirements for your service area before install...

Page 13: ...control Neutral sensor connection to junction box Single phase current sensor Current sensor connection to junction box Bank switch Switch close open cable Current sensor connection to common neutral...

Page 14: ...cal mode to avoid unexpected operation of the capacitor bank during installation or setup operations Figure 13 Side view of capacitor control enclosure and meter base with a snap ring and crimp lock i...

Page 15: ...tor are shown in Figures 15 through 18 on page 17 The configuration used in this control is also shown on a label inside the enclosure The bracket mounted control has additional sensor cable connector...

Page 16: ...35 288 5 00 127 75 19 56 14 10 25 260 20 00 508 13 00 330 1 50 38 14 79 376 18 00 457 84 21 2 50 64 9 85 250 56 14 1 13 29 IntelliCap 2000 Automatic Capacitor Control Installing the Capacitor Control...

Page 17: ...hot Connector Configuration M5 Figure 18 Bracket mount receptacle wiring configuration five pin for capacitor controls with catalog number suffix M11 Connector Configuration M11 Digital input 1 Digita...

Page 18: ...ed with the control software Table 1 Catalog Number 238164 67 Var and Neutral Input Wiring Catalog Number 240164 J67 Var and Neutral Input Wiring Black Station power hot Blue Close Red Open Red CT ret...

Page 19: ...moved so the position of jumper H2 on the PSIO board can be changed See the Front Panel Removal section on page 24 The jumper positions are Pins 1 and 2 Control power Pins 2 and 3 External sensor maxi...

Page 20: ...ral Fuses Switches Neutral current sensor CT terminated on an imbedded resistor The neutral voltage sensing option allows the capacitor control to monitor and take action if it detects abnormal levels...

Page 21: ...nsor option To cap control PT option S C sensor option Lindsey sensor option To cap control To cap control To cap control Figure 23 Neutral voltage sensor and wye connected bank with starpoint Install...

Page 22: ...omatic Capacitor Control Troubleshooting c Press the LAMP TEST button and check that all the faceplate LEDs illuminate STEP 2 Replace the load fuse STEP 3 Check the close open relays by operating the...

Page 23: ...check the capacitor bank for a problem indicated when neutral voltage or neutral current is present The problem must be corrected before the IntelliCap 2000 control will operate correctly STEP 5 At th...

Page 24: ...cal S C Sales Office All IntelliCap 2000 controls are radio ready This gives you the flexibility to add communication hardware later Serial and Ethernet connectors are provided The SCADA PORT connecto...

Page 25: ...hown in Figure 27 before reinstalling the front panel Be sure to avoid pinching the ribbon cable between the front panel and the enclosure protrusions when reinstalling the front panel Figure 26 Front...

Page 26: ...Installation and Connection Drawings 26 S C Instruction Sheet 1024 510...

Page 27: ...Installation and Connection Drawings S C Instruction Sheet 1024 510 27...

Page 28: ...Installation and Connection Drawings 28 S C Instruction Sheet 1024 510...

Page 29: ...Installation and Connection Drawings S C Instruction Sheet 1024 510 29...

Page 30: ...Installation and Connection Drawings 30 S C Instruction Sheet 1024 510...

Page 31: ...Installation and Connection Drawings S C Instruction Sheet 1024 510 31...

Page 32: ...Installation and Connection Drawings 32 S C Instruction Sheet 1024 510...

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