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Samsung RD080HRXGB, Installation Manual

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Samsung RD080HRXGB Installation Manual Download Page 1

Air Conditioner

installation manual

imagine

 the possibilities

Thank you for purchasing this Samsung product. 

To  receive  more  complete  service,  please 

register your product at

www.samsung.com/register

DVM PLUS 

IV

RD

✴✴✴

HHXG Series

RD

✴✴✴

HRXG Series

I

F

S

E

P

Ne

R

G

D

Hu

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DB98-33140A(3)

RD@@@HHXG_IM_E_33140-3.indd   61

2011-10-25   오후 2:58:06

Summary of Contents for RD080HRXGB

Page 1: ...hank you for purchasing this Samsung product To receive more complete service please register your product at www samsung com register DVM PLUS IV RD HHXG Series RD HRXG Series I F S E P Ne R G D Hu P...

Page 2: ...l water leakage electrical shock and fire The pipe and flare components used for R22 refrigerant must not be used Install the outdoor unit on a hard and even place that can support its weight If the p...

Page 3: ...st be incorporated in the fixed wiring with a contact opening of 3mm When installing you should turn off the power supply before you control or adjust power supply Otherwise this may result in electri...

Page 4: ...combustible gas thinner or gasoline is handled The place where carbon fiber or flammable dust is The place where like spa and shore Changes in DVM PLUS IV comparing with conventional models DVM PLUS I...

Page 5: ...pipe installation 28 Piping examples 30 Installing the branch joints 33 Installing MCU 33 Connecting the pipe 34 Wiring work 34 Specifications of the circuit breaker and power cable 36 Power supply a...

Page 6: ...39 2kW MXJ YA4422 139 2kW and over Y joint Only for DVM PLUS IV HR module MXJ YA1500 23 2kW and below MXJ YA2500 23 2 69 6kW MXJ YA3100 69 6 139 2kW MXJ YA3800 139 2kW and over Header joint MXJ HA2512...

Page 7: ...2 31 5 37 8 44 1 50 4 56 7 63 0 69 3 75 6 81 9 88 2 94 5 100 8 107 1 113 4 119 7 126 0 132 3 138 6 144 9 151 2 Total capacity of the connected indoor units cooling Minimum kW 11 2 14 0 16 8 19 6 22 4...

Page 8: ...stall the outdoor unit in a safe place where snowfall will not be obstructed The frame should be installed in a place where the air inlet and heat exchanger of the unit are not buried in the snow A ve...

Page 9: ...sufficient space The required minimum space between outdoor units for service and performance of system is at least 100mm Unit mm Wall height unrestricted Unit mm Wall height restricted Case 1 300 or...

Page 10: ...peration When the outdoor temperature is low turn on the main power supply four hours before operating If you operate the machine immediately after turning on the main power supply severe damage can b...

Page 11: ...oncrete foundation After installing the H beam or vibration absorption frame apply corrosion protection Install a square pad t 20mm or more or vibration absorption frame to prevent vibration of the ou...

Page 12: ...or unit and make sure to have a waterproof floor of the roof Make sure that a proper drainage system has been put in place around the outdoor unit To protect the internal components of the outdoor uni...

Page 13: ...el etc and designed so that snow and wind slip through the structure If frame base is too wide snow will be accumulated on it Install unit so that wind will not directly lash against openings of inlet...

Page 14: ...ith a slope of 1 50 or more Insulate the drain pipe and drain plug with insulation over 10t Install heating device to the drain pipe to prevent it from being frozen Install the safety equipment for a...

Page 15: ...frigerant charging hose Vacuum pump Vacuuming unit Use one which has a check valve and 5 torr degree of vacuum Electronic scale Compatible Gas leak detector Gas leak test Exclusive Flare joint Use ind...

Page 16: ...connection branch joint D Model Capacity of outdoor MXJ T3819 Below 48 HP MXJ T4422 Above 50 HP First branch joint E Select branch joint according to the outdoor unit s capacity Y joint E Outdoor uni...

Page 17: ...g of distribution kit kg m Remarks Regardless of the liquid pipe size additional refrigerant charging is 0 01 kg per meter after distribution kit 0 01 For wall mounted ceiling indoor unit The amount o...

Page 18: ...8 14HP MXJ YA2512 16HP MXJ YA2812 18 24HP MXJ YA2815 26 34HP MXJ YA3119 36 48HP MXJ YA3819 50 60HP MXJ YA4422 Indoor unit s capacity Pipe size O D mm Liquid Gas 2 2 5 6kW 6 35 12 70 7 1 14 0kW 9 52 1...

Page 19: ...nt according to the indoor unit capacity The amount of the additional refrigerant charging for each indoor unit capacity 0 046kg kW The method to calculate the total amount of the refrigerant The amou...

Page 20: ...age of the compressor valves 3 Adjust the flow rate of the Nitrogen gas with a pressure regulator to maintain 0 05m3 h or less Direction of the pipe when brazing Performing the brazing of the pipe sho...

Page 21: ...es below 3 To prevent a gas leak remove all burrs at the cut edge of the pipe using a reamer 4 Carry out flaring work using flaring tool as shown below 5 Check if you flared the pipe correctly There a...

Page 22: ...uter diameter mm Connection torque kgf cm Flare dimension mm Flare shape mm 6 35 145 175 8 70 9 10 9 52 333 407 12 80 13 20 12 70 505 615 16 20 16 60 15 88 630 769 19 30 19 70 R 0 4 0 8 90 2 4 5 2 Cau...

Page 23: ...nes to be connected in various ways and directions Caution for using knock out hole Make sure not to damage the exterior of the outdoor unit Remove all burrs at the edge of the knock out hole and appl...

Page 24: ...he pipe cover of bottom side and fix the pipe cover of upper side thereafter Separate the knock out hole at the bottom side of the unit and install the pipe After installing and insulating the pipe cl...

Page 25: ...a welding fire and a flame Use a flame proofing cloth to protect the unit from a welding fire or flame Ambient air temperature sensor for detecting outside temperature is located on the left side of t...

Page 26: ...DVM PLUS II Cautions Correct piping work Wrong piping work The refrigerant piping should be the same level or lower than connecting position of piping to outdoor units Piping work should be run with s...

Page 27: ...Heat Pump model Heat Recovery model Example of piping layouts for DVM PLUS IV Using Y joint Using Header joint Example of piping layouts Using Y joint MCU MCU MCU MCU MCU MCU Do not use Y joint betwe...

Page 28: ...clusion Required condition Example The first branch joint the farthest indoor unit If the sum of pipe length b c d e f g p is over 45m but not exceed 90m Increase pipe size of b c d e f g b c d e f g...

Page 29: ...ping 5m below H3 5m MCU MCU Piping 15m below H4 15m Allowable length after branch The first branch the farthest Indoor unit Piping 45m below Using MCU only 45m Using Y joint and MCU g m 45m MCU Includ...

Page 30: ...d reducer When using K Z type of Y joint connect the Y joint to the pipe by cutting the inlet of the Y joint or provided reducer properly 10 15mm or more Keep a minimum distance of 500mm or more befor...

Page 31: ...indoor unit Connect the indoor unit as the highest capacity comes first CAUTION Reducer Pipe To indoor unit Pipe To outdoor unit Reducer Pipe To indoor unit To outdoor unit Liquid side Blocked the por...

Page 32: ...e Outdoor joint to the pipe by cutting provided reducer properly 10 15mm or more installing the unit REFRIGERANT PIPING WORKS Installing the branch joints Outdoor joint Use the attached reducer proper...

Page 33: ...ressure gas pipe low pressure gas pipe is made Wrap the high pressure gas pipe low pressure gas pipe with wet cloth when brazing it CAUTION Installing MCU Connecting the pipe Model MCU Y6NEE MCU Y4NEE...

Page 34: ...0A 100mA 100ms 6 22 1 1 60 60A 100mA 100ms 10 24 2 75 75A 100mA 100ms 10 26 1 1 75 75A 100mA 100ms 10 28 1 1 75 75A 100mA 100ms 16 30 1 1 75 75A 100mA 100ms 16 32 2 100 100A 100mA 100ms 16 34 1 1 1 10...

Page 35: ...or MCCB ELB ELCB Earth Leakage Circuit Breaker MCCB Molded Case Circuit Breaker ELB Earth Leakage fuse Breaker Do not operate the outdoor unit before completing refrigerant pipe work Do not disconnect...

Page 36: ...ons of the cable tube Name Material Description CD tube PVC When the unit is installed indoors When the unit is not exposed outdoors because of concrete construction Single power cable tube Galvanized...

Page 37: ...e 3wire power supply contact the local Samsung staff to take extra steps 3 phase 4 wires 380 415V 3 phase 4 wires 380 415V 3 phase 4 wires 380 415V Main unit Main unit Sub unit Sub unit Main unit Sub...

Page 38: ...t the communication cable among the outdoor units when combining the outdoor units Connect the communication cable between indoor and outdoor units to the main outdoor unit If the communication cable...

Page 39: ...F2 of MCU Note Communication cables are connected as shown above when installing MCU A B Indoor unit ELB 220 240V CASE 1 MCCB Indoor unit Outdoor unit A B CASE 2 Indoor unit Indoor unit Outdoor unit I...

Page 40: ...Standard dimension mm Allowance mm Standard dimension mm Allowance mm Min Min Max Standard dimension mm Allowance mm Min 4 6 4 9 5 0 2 5 6 0 3 0 2 3 4 0 2 6 5 20 4 3 0 2 0 0 9 8 15 9 28 5 8 4 0 4 0 10...

Page 41: ...fasten the power wire and they are supplied with the unit Tightening Torque kgf cm M4 12 0 14 7 1 phase 220V M8 56 1 74 4 3 phase 380V Examples to use cable striper Cable striper 1 Adjust the blade p...

Page 42: ...eath of power supply cable is removed is inside the power supply box If it is impossible you should connect the protective tube of power supply cable to the power supply box After positioning the powe...

Page 43: ...power supply box as shown picture Be sure that the power supply cable is not damaged by burr of knock out hole Power cable wiring to side of unit Connect the cable protection tube to the power supply...

Page 44: ...Perform the grounding work 2 if possible for your safety Note 2 Voltage of higher than 150V Must perform the grounding work 3 Note 1 In case of installing circuit breaker Power condition Installation...

Page 45: ...or If the pressure drops check if there is gas leak If the pressure is changed apply soapy water to check the leak Check the pressure of the gas again Maintain 1 0MPa of the pressure before performing...

Page 46: ...pe only for module Connect the gauge manifold to the oil balancing pipe Perform vacuum drying of the liquid side pipe gas side pipe and oil balancing pipe only for module using the vacuum pump Make su...

Page 47: ...hicker Item Unit Standard Density g cm3 0 048 0 096 Dimension change route by heat 5 or less Water absorption rate g cm3 0 005 or less Thermal conductivity kcal m h C 0 032 or less Moisture transpirat...

Page 48: ...m 10mm installing the unit INSULATING THE REFRIGERANT PIPE Insulating the refrigerant pipe Be sure to insulate the refrigerant pipe joints and connections with class o material If you insulate the pip...

Page 49: ...der joint and the welding part and wrap the connected part with an adhesive insulation tape to prevent it from defrosting Fix securely without any gap Pipe insulation Provided Fix securely without any...

Page 50: ...n the outdoor unit pipe and the insulation Rainwater and dewdrops may soak through the gap between the pipe and the insulation of the outdoor unit installed on the outside Separate the cover of the pi...

Page 51: ...e information for the quantity of refrigerant replenishment c Total refrigerant charge d Refrigerant cylinder and manifold for charging Refrigerant type GWP value R410A 1975 GWP Global Warming Potenti...

Page 52: ...Gauge manifold Service valve Outdoor unit Cap for the valve stem Cap for the refrigerant charging port Outdoor unit Liquid side Gas side Oil equalization Service valve Gauge manifold Vacuum pump Scal...

Page 53: ...orm any other work such as insulation dip switch setting etc Make sure not to get damaged from the fan when operating the unit while the front panel is being opened Do not heat the refrigerant vessel...

Page 54: ...andard value of current limit Factory default ON OFF Apply standard value of current limit x 90 OFF ON Apply standard value of current limit x 80 OFF OFF Non use of the standard value of current limit...

Page 55: ...SEG 2 3 4 1 Outdoor capacity 1 Ex 16 HP Off 1 6 2 Digital COMP Loading Time 2 Ex Loading 13 sec Off 1 3 3 High pressure kg cm2 3 Ex High pressure 15 2 kg cm2 1 5 2 4 Low pressure kg cm2 4 Ex Low pres...

Page 56: ...ss Set the DIP switch of MCU to OFF position for the indoor units that is not connected Display MCU status Display indoor unit s address Key operation Setting the number of indoor unit Outdoor unit PC...

Page 57: ...rt C 6 4 Indoor unit main address for matching with port D D 0 9 Indoor unit main address of port D 9 5 Indoor unit main address for matching with port E E 1 1 Indoor unit main address of port E 11 6...

Page 58: ...ing work 3 to the outdoor unit Is 2 core cable used Is the length of the wire is in the limited range Is the wiring route correct Setting ADDRESS Are the ADDRESSES of the indoor and outdoor units prop...

Page 59: ...hite T3 L3 T Black 2 Check the indoor and outdoor units running status Check indoor unit cooling and heating air flow Each indoor unit controls air flow direction air velocity Indoor and outdoor unit...

Page 60: ...EEE Y netmeli ine Uygundur This EEE is compliant with RoHS RD HHXG_IM_E_33140 3 indd 60 2011 10 25 2 58 06...

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