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Samsung P1405J, Service Manual

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WASHING MACHINE

P1405J

P1205J

P1005J

P805J

SERVICE 

Manual

WASHING MACHINE

CONTENTS

Caution for the safety during servicing

1.  SPECIFICATIONS

2.  OVERVIEW OF THE WASHING MACHINE

3.  OVERVIEW OF THE CONTROL PANEL

4.  GENERAL ERROR FUNCTION

5.  TROUBLE DIAGNOSIS

6.  TEST MODE

7.  DESIGNATION OF MAIN COMPONENTS

8.  PCB SCHEMATIC DIAGRAM

PCB CIRCUIT DIAGRAM

9.ASSEMBLE AND DISASSEMBLE

10.

TOOLS FOR DISASSEMBLY AND ASSEMBLY

11.EXPLODED VIEW AND PARTS LIST

Summary of Contents for P1405J

Page 1: ...icing 1 SPECIFICATIONS 2 OVERVIEW OF THE WASHING MACHINE 3 OVERVIEW OF THE CONTROL PANEL 4 GENERAL ERROR FUNCTION 5 TROUBLE DIAGNOSIS 6 TEST MODE 7 DESIGNATION OF MAIN COMPONENTS 8 PCB SCHEMATIC DIAGRAM PCB CIRCUIT DIAGRAM 9 ASSEMBLE AND DISASSEMBLE 10 TOOLS FOR DISASSEMBLY AND ASSEMBLY 11 EXPLODED VIEW AND PARTS LIST ...

Page 2: ...cord is damaged 11 Unplug the power plug from the outlet when the wash machine is not used Be care of the electric shock and fire due to the strike of the lightening 12 Do not use or store the spray or flammable materials including gasoline alcohol and etc around the wash machine Be care of the explosion or fire due to the electric spark 13 Do not put the bowl of water or wet laundry on the wash m...

Page 3: ...50 kPa 800 kPa WEIGHT GROSS 80 kg NET 75 kg WASH and SPIN CAPACITY 5 5 kg DRY LAUNDRY POWER CONSUMPTION WASHING 220 V 180 W 240 V 180 W WASHING and 220 V 2000 HEATING 240 V 2400 MODEL P1405J P1205J P1005J P805J SPIN 220 240V 550W 500W 500W 430W PUMPING 34 W WATER CONSUMPTION 49l STANDARD COURSE MODEL P1405J P1205J P1005J P805J rpm 1400 1200 1100 800 SPIN REVOLUTION ...

Page 4: ...2 Overview of the Washing Machine 4 SAMSUNG ELECTRONICS CO LTD ...

Page 5: ...h the available delayed start options from 1 hour to 24 hours in one hour increments 8 Door Open button Press to open the washing machine door Note You cannot open the door until you press On Off 9 Fuzzy Control dial Turn the dial to select one of the nine available wash programs 10 Start Pause button Press to pause and restart programs 11 On Off button Press once to turn the washing machine on pr...

Page 6: ...door 5 UNBALANCE ERROR Display shows E4 Laundry load is unbalanced loosen any tangled laundry If only one item of clothing needs washing such as a bathrobe or jeans the final spin result might be unsatisfactory and an E4 error message will be shown in the display window Unbalance error is cleared by POWER S W OFF and by resuming the POWER ON initial status 6 WATER HEATER ERROR Display shows E5 E6 ...

Page 7: ...ference of the human body and wash machine by contacting the power supply plug when the work contacting to PCB is executed 2 Since AC220 240V is applied to the triac T1 and T2 on P C B the electric shock may occur by touching and be careful that the strong and weak electricity are mixed 3 As the P C B assembly is designed for no trouble do not replace the P C B assembly by the wrong diagnosis and ...

Page 8: ... points are not found the PCB assembly is out of order Replace it 5 The drum rotates by one direction The PCB assembly is out of order Replace it during washing The drum rotates Inversion relay open trouble to one direction for SPIN 6 Drainage problem Is the drainage hose bent Is the winding of the drainage pump continuous Is the drain filter clogged by the waste If above points are not found the ...

Page 9: ...EST MODE A Hold down 1 and 2 keys simultaneously and then press POWER S W 4 on Whole lamps turn on and display show tl after 3 Seconds B Press the 1 key and display shows t2 C Press the 3 key and display shows the inside temperature of tub 9 SAMSUNG ELECTRONICS CO LTD 1 Driving Compartment Test Mode A Hold down 1 and 2 keys simultaneously and then press POWER S W 4 on Whole lamps turn on and displ...

Page 10: ...ce 7 3 Heater SAMSUNG ELECTRONICS CO LTD 10 8 9 5 10 Rotor Stator coil CW 8 9 5 5 10 Rotor Stator coil CCW Figure1 Figure2 1 2 3 4 5 6 7 8 9 10 STATOR WASHING MOTOR TACHO HIGH SPEED STATOR PROTECTOR MIDDLE SPEED ROTOR 150 C 7 STATOR 5 10 STATOR 5 1 ROTOR 8 9 TACHO 3 4 PROTECTOR 6 7 H mm Code No Remark Resistancevalue 2 07Ω 0 90Ω 2 35Ω 42 7Ω 0 45 DC31 00002C B Ratedvalue 220 240V 50Hz Thermistor H ...

Page 11: ...REMARK I ø 30 ø 25 ø 43 9 DC97 00419A DC97 00214A P1405J II ø 30 ø 25 ø 43 9 DC97 00125A DC97 00214B P1005J P1205J III ø 20 ø 17 ø 24 3 DC97 00215D DC97 00214K P805J unit mm unit mm TYPE A B C CODE NO REMARK I ø 30 ø 25 ø 44 7 DC97 01463A Lifter type P1005J P1205J P1405J II ø 30 ø 25 ø 44 7 DC91 12281A P1205J P1005J III ø 30 ø 25 ø 44 7 DC97 00785B P1405J IV ø 20 ø 17 ø 25 DC97 00785A P805J ...

Page 12: ...12 SAMSUNG ELECTRONICS CO LTD 8 PCB Schematic Diagram ...

Page 13: ...8 PCB CIRCUIT DIAGRAM SAMSUNG ELECTRONICS CO LTD ...

Page 14: ...005B 1 TRANS FORMER 450MA 220 240VAC 11VDC TRANS 9 WB003 0402 000137 6 DIODE RECTIFIER 1N4007 1000V 1A D15 D19 10 WB006 0504 000130 2 TR DIGITAL KSR1105 TR3 TR4 11 WB006 DE13 20016A 1 IC VOLT REGU KA7805A TR7 12 WB006 0504 000159 2 TR DIGITAL KSR2105 TR1 TR2 13 WB006 0501 000465 1 TR SMALL MMBT390X TR5 TR6 14 WB007 1202 000141 1 IC VOL COMP 7033 SOT 89 IC4 15 WB008 2802 001058 1 RESONATOR CERAMIC ...

Page 15: ...e and trans option 2 FRAME FRONT 1 Remove the top cover and the ass y drawer 2 Remove two screws fixing the control panel on front side and the screw on right side 3 Remove the cover front L by using the driver 4 Pull the lever and open the ass y door 5 Part the diaphragm and the wire diaphragm away from the frame front 6 Remove the eight screws fixing the frame front 7 It s possible to exchange a...

Page 16: ...1 and place it around the pulley 2 4 MOTOR 1 Lay down the washer on left side 2 Remove the wire housing from the motor 3 Remove the bolt fixing the motor with the box drive on back side 4 Remove the motor 5 How to Assemble the RELAY Housing CAUTION Insert the Relay Housing to the Relays on the opposite direation each other 1 2 BELT MOTOR PULLEY Motor Assemble Hole Relay Relay Housing A Relay Housi...

Page 17: ...left and right of the shock absorber 19mm 1 Pulley hole Double ended 10 13 Replaceable for the box driver spanner 17 19mm Since the bolt runs idle when the box driver is used use the box driver 17mm Vice pliers Tool to protect the idle and abrasion of the bolt for the box driver Other Driver Nipper Long nose General tools for the after service JIG for the Tub 1 Disassemble and Assemble ...

Page 18: ...SAMSUNG ELECTRONICS CO LTD 17 11 WC TOP FRONT Exploded View 12 17 18 13 14 15 19 20 16 22 21 23 ...

Page 19: ...RTS MF P805J 00 1 MF P1005J 00 1 MF P1205J 00 1 MF P1405J 00 1 8 SCREW TAPPING DC60 20049A 3 9 ASSY FRAME PLATE U DC97 00417A 1 10 ASSY HOUSING DRAWER DC91 12085A 1 11 SCREW TAPPING DC60 20049A 1 12 DECORATION LID DC64 20013B 1 DC64 20013D 1 13 COVER DOOR DC61 10682A 1 14 DOOR GLASS DC61 00013A 1 15 HOLDER GLASS DC61 40346A 1 16 LEVER DOOR DC66 30161A 1 17 ASSY HINGE DC97 00100A 1 18 WASHER PLAIN ...

Page 20: ...19 SAMSUNG ELECTRONICS CO LTD 12 WD TUB Exploded View ...

Page 21: ...A 1 14 PULLEY DC66 10176B 1 15 WASHER SPRING DC60 60049A 1 16 NUT HEX DC60 50148B 1 17 BELT TRANSMISSION DC66 10139B 1 18 CUSHION MOTOR DC61 00041A 1 19 MOTOR DRUM DC31 00002C 1 20 BRACKET NUT DC61 00201A 1 21 BAND RING DC65 60118F 1 22 HOSE FILTER TUB DC62 10304A 1 23 CLAMP HOSE DC61 60497A 1 24 PACKING TRAP DC62 40184A 1 25 CAP TRAP DC61 10676A 1 26 HEATER DC47 00001A 1 27 TUB FRONT DC61 30346A ...

Page 22: ...21 SAMSUNG ELECTRONICS CO LTD 13 WE CASE Exploded View 1 2 10 6 29 24 25 23 22 26 27 28 21 20 19 18 30 14 12 13 11 15 16 17 9 8 7 option 3 4 5 ...

Page 23: ...BRACKET PRESSURE DC61 40345A 1 11 COVER FRONT L DC61 10672A 1 12 BOLT HEX DC60 40144A 2 13 BOLT HEX DC60 40141A 2 14 DAMPER SHOCK DC66 60149A 2 15 CAP DRAIN DC61 10673A 1 16 HOSE DRAIN DC62 10302A 1 17 ASSY PUMP DRAIN DC96 00115A 1 18 ASSY LEG DC91 12292A 4 19 ASSY PAINT FRAME DC99 00060A 1 20 BAND RING DC65 60125B 1 21 ASSY HOSE DRAIN O DC97 00139B 1 22 ASSY POWER CORD DC96 00146A 1 23 FILTER EMI...

Page 24: ... Samsung Electronics Co Ltd May 2000 Printed in Korea Code No DC68 00804A ELECTRONICS ...

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