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Samsung P1001, Service Manual

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Samsung P1001 Service Manual Download Page 19

16

SAMSUNG ELECTRONICS CO., LTD

19

   mm

17

   mm

13

   mm

10

   mm

17

19

12

13

8

10

➃

➄

➁

➂

➃

①

10. Tools for Disassembly and Assembly

NO.

TOOL

①

Box driver

10mm

Heater (1)

13mm

Motor (1), Balance (5)

17mm

2 holes of each left and right of the shock absorber

19mm

1 Pulley hole

➁

Double-ended

10, 13

Replaceable for the box driver.

spanner

17, 19mm

Since the bolt runs idle when the box driver is used, use the box 

driver 17mm.

➂

Vice pliers

Tool to protect the idle and abrasion of the bolt for the box driver.

➃

Other(Driver, Nipper, Long nose)

General tools for the after service.

➄

JIG for the Tub                            1 (Disassemble and Assemble)

Summary of Contents for P1001

Page 1: ...ing 1 SPECIFICATIONS 2 OVERVIEW OF THE WASHING MACHINE 3 OVERVIEW OF THE CONTROL PANEL 4 GENERAL ERROR FUNCTION 5 TROUBLE DIAGNOSIS 6 TEST MODE 7 DESIGNATION OF MAIN COMPONENTS 8 PCB SCHEMATIC DIAGRAM PCB CIRCUIT DIAGRAM 9 ASSEMBLE AND DISASSEMBLE 10 TOOLS FOR DISASSEMBLY AND ASSEMBLY 11 EXPLODED VIEW AND PARTS LIST ...

Page 2: ...cord is damaged 11 Unplug the power plug from the outlet when the wash machine is not used Be care of the electric shock and fire due to the strike of the lightening 12 Do not use or store the spray or flammable materials including gasoline alcohol and etc around the wash machine Be care of the explosion or fire due to the electric spark 13 Do not put the bowl of water or wet laundry on the wash m...

Page 3: ...URE 50 kPa 800 kPa WEIGHT GROSS 80 kg NET 75 kg WASH and SPIN CAPACITY 5 5 kg DRY LAUNDRY POWER CONSUMPTION WASHING 220 V 180 W 240 V 180 W WASHING and 220 V 2000 HEATING 240 V 2400 MODEL P1401 P1201 P1001 P801 SPIN 220 240V 550W 500W 500W 430W PUMPING 34 W WATER CONSUMPTION 49l STANDARD COURSE MODEL P1401 P1201 P1001 P801 rpm 1400 1200 1000 800 SPIN REVOLUTION ...

Page 4: ...2 Overview of the Washing Machine 4 SAMSUNG ELECTRONICS CO LTD ...

Page 5: ...erature selection button Press the button repeatedly to cycle through the available water temperature options cold water 30 C 40 C 60 C and 95 C When pressing this button during washing you can see the selected temperature in the display panel 7 Delay Start button Press the button repeatedly to cycle through the available delayed start options from 1 hour to 24 hours in one hour increments 8 Start...

Page 6: ... P M Control 7 2 Door safety Device 7 3 Heater SAMSUNG ELECTRONICS CO LTD 10 8 9 5 10 Rotor Stator coil CW 8 9 5 5 10 Rotor Stator coil CCW Figure1 Figure2 1 2 3 4 5 6 7 8 9 10 STATOR WASHING MOTOR TACHO HIGH SPEED STATOR PROTECTOR MIDDLE SPEED ROTOR 150 C 7 STATOR 5 10 STATOR 5 1 ROTOR 8 9 TACHO 3 4 PROTECTOR 6 7 H mm Code No Remark Resistancevalue 2 07Ω 0 90Ω 2 35Ω 42 7Ω 0 45 DC31 00002C B Rated...

Page 7: ... Back REMARK I ø 30 ø 25 ø 43 9 DC97 00419A DC97 00214A P1401 II ø 30 ø 25 ø 43 9 DC97 00125A DC97 00214B P1001 P1201 III ø 20 ø 17 ø 24 3 DC97 00215D DC97 00214K P801 unit mm unit mm TYPE A B C CODE NO REMARK I ø 30 ø 25 ø 44 7 DC97 01463A Lifter type P1001 P1201 P1401 II ø 30 ø 25 ø 44 7 DC91 12281A P1001 P1201 III ø 30 ø 25 ø 44 7 DC97 00785B P1401 IV ø 20 ø 17 ø 25 DC97 00785A P801 ...

Page 8: ...door 5 UNBALANCE ERROR Display shows E4 Laundry load is unbalanced loosen any tangled laundry If only one item of clothing needs washing such as a bathrobe or jeans the final spin result might be unsatisfactory and an E4 error message will be shown in the display window Unbalance error is cleared by POWER S W OFF and by resuming the POWER ON initial status 6 WATER HEATER ERROR Display shows E5 E6 ...

Page 9: ...ference of the human body and wash machine by contacting the power supply plug when the work contacting to PCB is executed 2 Since AC220 240V is applied to the triac T1 and T2 on P C B the electric shock may occur by touching and be careful that the strong and weak electricity are mixed 3 As the P C B assembly is designed for no trouble do not replace the P C B assembly by the wrong diagnosis and ...

Page 10: ... points are not found the PCB assembly is out of order Replace it 5 The drum rotates by one direction The PCB assembly is out of order Replace it during washing The drum rotates Inversion relay open trouble to one direction for SPIN 6 Drainage problem Is the drainage hose bent Is the winding of the drainage pump continuous Is the drain filter clogged by the waste If above points are not found the ...

Page 11: ...RMISTOR TEST MODE A Hold down 1 and 2 keys simultaneously and then press POWER S W 4 on Whole lamps turn on and display show tl after 3 Seconds B Press the 1 key and display shows t2 C Press the 3 key and display shows the inside temperature of tub 9 SAMSUNG ELECTRONICS CO LTD 1 Driving Compartment Test Mode A Hold down 1 and 2 keys simultaneously and then press POWER S W 4 on Whole lamps turn on ...

Page 12: ...es Y A2 A1 For 10 minute the variance of temperature Y is less than 2 E5 message is displayed on the panel The value of the initial thermistor A1 is compared with that of the thermistor A2 in 11 minutes Y A2 A1 For 1 minute the variance of temperature Y increases more than 7 0 3V E6 message is displayed on the panel At this time heater Error E5 heater do not work E6 overheated is displayed and all...

Page 13: ...RMISTOR TEST MODE A Hold down 1 and 2 keys simultaneously and then press POWER S W 4 on Whole lamps turn on and display show tl after 3 Seconds B Press the 1 key and display shows t2 C Press the 3 key and display shows the inside temperature of tub 9 SAMSUNG ELECTRONICS CO LTD 1 Driving Compartment Test Mode A Hold down 1 and 2 keys simultaneously and then press POWER S W 4 on Whole lamps turn on ...

Page 14: ...12 SAMSUNG ELECTRONICS CO LTD 8 PCB Schematic Diagram ...

Page 15: ...8 PCB CIRCUIT DIAGRAM SAMSUNG ELECTRONICS CO LTD ...

Page 16: ...005B 1 TRANS FORMER 450MA 220 240VAC 11VDC TRANS 9 WB003 0402 000137 6 DIODE RECTIFIER 1N4007 1000V 1A D15 D19 10 WB006 0504 000130 2 TR DIGITAL KSR1105 TR3 TR4 11 WB006 DE13 20016A 1 IC VOLT REGU KA7805A TR7 12 WB006 0504 000159 2 TR DIGITAL KSR2105 TR1 TR2 13 WB006 0501 000465 1 TR SMALL MMBT390X TR5 TR6 14 WB007 1202 000141 1 IC VOL COMP 7033 SOT 89 IC4 15 WB008 2802 001058 1 RESONATOR CERAMIC ...

Page 17: ...e and trans option 2 FRAME FRONT 1 Remove the top cover and the ass y drawer 2 Remove two screws fixing the control panel on front side and the screw on right side 3 Remove the cover front L by using the driver 4 Pull the lever and open the ass y door 5 Part the diaphragm and the wire diaphragm away from the frame front 6 Remove the eight screws fixing the frame front 7 It s possible to exchange a...

Page 18: ...1 and place it around the pulley 2 4 MOTOR 1 Lay down the washer on left side 2 Remove the wire housing from the motor 3 Remove the bolt fixing the motor with the box drive on back side 4 Remove the motor 5 How to Assemble the RELAY Housing CAUTION Insert the Relay Housing to the Relays on the opposite direation each other 1 2 BELT MOTOR PULLEY Motor Assemble Hole Relay Relay Housing A Relay Housi...

Page 19: ...left and right of the shock absorber 19mm 1 Pulley hole Double ended 10 13 Replaceable for the box driver spanner 17 19mm Since the bolt runs idle when the box driver is used use the box driver 17mm Vice pliers Tool to protect the idle and abrasion of the bolt for the box driver Other Driver Nipper Long nose General tools for the after service JIG for the Tub 1 Disassemble and Assemble ...

Page 20: ...35Ω 10 4P 1 2 Door Lock 250V 16A 3 4 Door close 250V 16 1A 8 9 5 10 Rotor Stator coil CW 8 9 5 5 10 Rotor Stator coil CCW Figure1 Figure2 1 2 3 4 5 6 7 8 9 10 STATOR WASHING MOTOR TACHO HIGH SPEED STATOR PROTECTOR MIDDLE SPEED ROTOR 150 C H 7 STATOR 51 ROTOR 8 9 TACHO 3 4 PROTECTOR 6 7 H mm Code No Remark Resistance value 2 08Ω 1 99Ω 38 8Ω 0 39 DC31 00002E C1235 Rated value 220 240V 50Hz ...

Page 21: ...ater supply valve is composed of a hot water valve 1 way and a cold water valve 2way and water flow per min in the valve is below 10 5 Shock absorber and buffer spring This wash machine is equipped with 2 Shock absorbers with same capacity and with 2 buffer springs 2 Shock absorber are placed under the tub and outside case 4 buffer springs are placed on the right and left of the upper side of outs...

Page 22: ...cation Front bottom R 3 Resistance 150Ω 180Ω TYPE A B C CODE NO REMARK I ø 30 ø 23 ø 35 DC97 01463H TYPE INNER BEARING A OUT BEARING B OIL SEAL C Assy Housing Bearing D Assy Tub Back I ø 30 ø 25 ø 34 DC97 05168A DC97 00214R A C OIL SEAL INNER BEARING OUT BEARING B unit mm A C B unit mm ...

Page 23: ...SAMSUNG ELECTRONICS CO LTD 17 11 WC TOP FRONT Exploded View ...

Page 24: ...1 6 WZ001 SCREW TAPPING 6002 000445 2 7 WB001 ASSY PCB PARTS MF P801 00 1 MF P1001 00 1 MF P1201 00 1 MF P1401 00 1 8 WZ001 SCREW TAPPING DC60 20049A 3 9 WCD04 ASSY FRAME PLATE U DC97 00417A 1 10 WCD05 ASSY HOUSING DRAWER DC91 12085A 1 11 WZ001 SCREW TAPPING DC60 20049A 1 12 WCD07 COVER DOOR DC61 00055A 1 13 WCD08 DOOR GLASS DC61 00013A 1 14 WCD09 HOLDER GLASS DC61 00057A 1 15 WCD10 LEVER DOOR DC6...

Page 25: ...19 SAMSUNG ELECTRONICS CO LTD 12 WD TUB Exploded View ...

Page 26: ...6B 1 15 WZ014 WASHER SPRING DC60 60049A 1 16 WZ013 NUT HEX DC60 50148B 1 17 WD008 BELT TRANSMISSION DC66 10139B 1 18 WDD08 CUSHION MOTOR DC61 00041A 1 19 WDD09 MOTOR DRUM DC31 00002C 1 20 WZ013 BRACKET NUT DC61 00201A 1 21 WZ010 BAND RING DC65 60118F 1 22 WDD10 HOSE FILTER TUB DC62 10304A 1 23 WZ015 CLAMP HOSE DC61 60497A 1 24 WDD11 PACKING TRAP DC62 40184A 1 25 WD009 CAP TRAP DC61 10676A 1 26 WDD...

Page 27: ...21 SAMSUNG ELECTRONICS CO LTD 13 WE CASE Exploded View 1 2 10 6 29 24 25 23 22 26 27 28 21 20 19 18 30 14 12 13 11 15 16 17 9 8 7 option 3 4 5 ...

Page 28: ...5A 1 11 WED06 COVER FRONT L DC61 10672A 1 12 WZ011 BOLT HEX DC60 40144A 2 13 WZ011 BOLT HEX DC60 40141A 2 14 WED07 DAMPER SHOCK DC66 60149A 2 15 WED08 CAP DRAIN DC61 10673A 1 16 WD108 HOSE DRAIN DC62 10302A 1 17 WA003 ASSY PUMP DRAIN DC96 00115A 1 18 WE005 ASSY LEG DC91 12292A 4 19 WED09 ASSY PAINT FRAME DC99 00060A 1 20 WZ010 BAND RING DC65 60125B 1 21 WZ005 ASSY HOSE DRAIN O DC97 00139B 1 22 WA0...

Page 29: ...15 TOP FRONT Exploded View R0019 R0036 A0242 F0125 F0064 C0103 D0112 D0061 D0045 D0004 C0002 C0115 R0036 ...

Page 30: ...15 TUB Exploded View R0158 R0030 U0029 U0038 U0004 U0355 U0010 U0095 U0015 U0028 U0033 U0016 U0078 U0328 R0001 U0026 U0018 U0355 ...

Page 31: ...15 CASE Exploded View W0001 W0004 P0001 A0114 R0159 A0115 Y0040 W0002 W0032 R0158 I0022 A0025 F0027 B0070 I0040 A0006 U0133 U0133 J0013 R0027 I0041 I0046 A0132 C0058 ...

Page 32: ...M NTR DWM599W DANBY 1 SA C0115 MFS P801H 00 ASSY PCB PARTS M P801DWN 1 SA D0004 DC97 00100C ASSY HINGE S1005J OPEN ANGLE 180DEG 1 SA D0045 DC97 03423B ASSY HOLDER GLASS P1403J CUSION LID AB 1 SA D0046 DC97 04752A ASSY LEVER DOOR P PJT LEVER SPRING 1 SA D0061 DC64 00920C DOOR GLASS WF J145NV1 XEN HeatTreatment 1 SA D0109 DC61 60519A GUIDE BAR SWF P12 SHV 745CC1 SSEC 1 SA D0112 DC61 00055A COVER DOO...

Page 33: ...LAIN SBC ID8 4 OD30 T2 0 5 SA U0003 DC60 60044A WASHER PLAIN ID10 5 OD30 T3 STS304 2 SA U0004 DC63 10003C SPONGE HOSE AIR POL GRY SWF P12 HB22 GRE 1 SA U0005 DC60 60040A FASTENER WASHER ID10 5 OD32 T2 PBSP 5 SA U0010 DC66 10176B PULLEY P1291 ID12 5 1 SA U0013 DC97 00214L ASSY TUB BACK P801DWN XAC BACK LOW RPM 1 SA U0015 DC31 00002D MOTOR UNIVERSAL DRUM MCC61 64 148 SEC1 0 1 SA U0016 DC62 00007A SE...

Page 34: ...SK5 SWF P12 PLATE TYPE 2 SA V0005 DC68 02315A LABEL ENERGY P1005J P801 MOJO REMOV 1 SA W0001 DC96 00174B ASSY WIRE HARNESS P801 MIJU SUB 1 SA W0002 DC96 00038E ASSY POWER CORD P1092 125V 13A EP3 1 SA W0004 DC96 00173C ASSY M WIRE HAR NESS P10O3J MIJU NO 1 SA W0031 DC65 60118P BAND RING WF F105AV HSWR T3 0 YEL ID 1 SA W0031 DC65 60118K BAND RING HSWR YEL PI2 0 OD22 ID18 1 SA W0032 DC62 30309J VALVE...

Page 35: ...ELECTRONICS Samsung Electronics Co Ltd May 2000 Printed in Korea Code No DC68 00799A ...

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