Samsung DW60 8 Series Repair Manual Download Page 7

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Disassembly and Reassembly _ 7

SAMS

UNG PR

OPRIET

Y. DO NO

T C

OPY OR DIS

TRIBUTE

WITHOUT

PERMIS

SION

SAMS

UNG PR

OPRIET

Y. DO NO

T C

OPY OR DIS

TRIBUTE

WITHOUT

PERMIS

SION

This Document can not be used without Samsung’s authorization.

Part

Figure

Description

HOUSING

[DISASSEMBLY]

1. Remove 4 screws at front of HOUSING

2. Release 6 hooks at back of Dishwasher to remove

HOUSING

3. Remove HOUSING from Dishwasher.

CAUTION

Do not do this work without safety gloves.

It may cause injury from sharp edges.

1-1-3. HOUSING

- ASSY HOUSING-LEFT: DD97-00555C / DD97-00712A(DW60BG***F**)

- ASSY HOUSING-RIGHT: DD97-00556C / DD97-00713A(DW60BG***F**)

Summary of Contents for DW60 8 Series

Page 1: ...Code DW60BG850UB1 DW60BG850I00 DW60BG850I00 DW60BG850I00 DW60BG850FSL DW60BG850FSL DW60BG850FSL DW60BG850B00 DW60BG830I00 DW60BG830I00 DW60BG830FSL DW60BG830FSL DW60BB890UAP DW60BB890UAP DW60BB890FAP DW60BB890FAP DW60BB890FAP DW60CB895UAP DW60CG880B00 DW60CB880FSL DW60BG770FSL DW60BG770FGL DW60BG750USL DW60BG750SSL DW60BG750FSL DW60BG750FSL DW60BG750FSL DW60BG750FSL DW60BG750FSL DW60BG750B00 DW60B...

Page 2: ...may not be reproduced in whole or as a part in any form whatsoever without the written permission of the SAMSUNG ELECTRONICS Company WARNING Note 1 You can check where to buy replacement parts at http www samsung com support 2 Visit the part purchase site and enter the model code of your product to check the parts available for purchase The model code is labelled on the edge of the tub When you op...

Page 3: ...tent and trademark laws and various other intellectual propertyrights and unfaircompetition laws No part of this manual or the Content may be copied reproduced republished uploaded posted publicly displayed encoded translated transmitted ordistributed in anyway including mirroring to anyone any entity anyothercomputer server Web site orothermedium forpublication or distribution or for any commerci...

Page 4: ... U T E W I T H O U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description ASSYCOVERTOP DISASSEMBLY 1 Remove2screwsatbackofASSYCOVERTOP 2 1 2 PulltheCOVERTOPbackwardfirst andtakeitoff upward ASSYCOVERTOP ASSEMBLY Reassemblyisthereverseorderofdisassembly 1 DISASSEMBLYANDREASSEMBLY 1 1 DISASSEMBLYANDREASSEMBLY 1 1 1 ASSYCOVERTOP ASSYCOVERTOP DD97 00313E DW...

Page 5: ...eservicing WARNING BecarefultotouchtheBRACKETSEALTUBafterremoved theseal Itmaycauseinjuryfromsharpedges SEALTUBPACKING ASSEMBLY 1 PutsomewateronnewSEALTUBPACKINGtoassemble iteasily FoldtheSEALTUBPACKINGinhalfwiththetip ofthesealfacinginward CAUTION Payattentiontothedirectionofseal Ifitisassembledin reverse itmaycauseleakageof steamorwater SEALTIP Insert to Bracket seal tub Seal tip faces to inside...

Page 6: ...G P R O P R I E T A R Y D O N O T C O P Y O R D I S T R I B U T E W I T H O U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description SEALTUBPACKING ASSEMBLY 4 Pressthesealfromthetopcornertowardremainingside CAUTION Payattentiontoassemblenottodeformthesealtip atthecorner Ifthegapisopened itmaycausesteam leakage ...

Page 7: ...H O U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description HOUSING DISASSEMBLY 1 Remove4screwsatfrontofHOUSING 2 Release6hooksatbackof Dishwashertoremove HOUSING 3 RemoveHOUSINGfromDishwasher CAUTION Donotdothisworkwithoutsafetygloves Itmaycauseinjuryfromsharpedges 1 1 3 HOUSING ASSYHOUSING LEFT DD97 00555C DD97 00712A DW60BG F ASSYHOUSING RIGHT DD97 ...

Page 8: ... P R I E T A R Y D O N O T C O P Y O R D I S T R I B U T E W I T H O U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description HOUSING ASSEMBLY 1 AssembleHousingtosideofDishwasher CAUTION Donotdothisworkwithoutsafetygloves Itmaycauseinjuryfromsharpedges 2 Secure6hooksatbackof Dishwasher 3 Fasten4screwsatfrontofHOUISNG ...

Page 9: ...zation Part Figure Description DOORSPRING DISASSEMBLY Preparation DisassembleHOUSINGfromDishwasher 1 TurnSHAFT ADJUSTERcounterclockwiseto loosenspring 2 Toloosentheforceonthehinge pulltheropedown andhold 3 separateHOLDERROPEfromhinge DOORSPRING ASSEMBLY 1 AssembleropeatBRACKETWIRE 2 Assembleropewith2rollers 3 Toloosentheforceonthehinge pulltheropedown andhold 4 AssembleHOLDERROPEtoHINGE 1 1 4 DOOR...

Page 10: ...r 2 Disassemble3connectorsfromthedoor 3 Release2hooksanddisassembleCOVERWIRE WARNING Donotdothisworkwithoutsafetygloves Itmaycauseinjuryfromsharpedges 4 Pulloutwiresfromdishwasher Preparation DisassembleHOUSINGfromDishwasher 5 ClampGUIDEHINGEwithPlierandpulloutto disassemble Dothesamedisassemblyontheotherside 6 Pullropedown andtakeoffHOLDERROPEDOORfrom DOORHINGE Dothesamedisassemblyontheotherside ...

Page 11: ...tcannotbeusedwithoutSamsung sauthorization Part Figure Description ASSYDOOR ASSEMBLY 1 InsertASSYDOORtodishwasher Doorhingemustfitonshaft 2 InsertGUIDEHINGEtolockdoor Dothesameassemblyontheotherside 3 Pulltheropedown andassemble HOLDERROPEDOORathinge Dothesameassemblyonthe otherside checkropeandspringare assembledaspicture 4 InsertwiresandCOVERWIREtoinsideofdishwasher 5 AssembleCOVERWIREtoFRAMEFRO...

Page 12: ...nthe floortopreventthepartsfrombeingscratched WARNING Besuretoremovethepowerplugbeforeservicing Itisnotnecessarytouninstallthedishwasherfromthe furniturecabinet 2 Removethe14screwswhichholdingthedoorouterand controlpanelinplace UseTorxT20drivertoremoveit 3 SeparatePANELCONTROLandDOOROUTERfromDOOR INNER CAUTION BecarefulnottodenttheDOORduringdisassembly 4 SeparateASSYLAMPLEDfromDOOROUTER Releasehoo...

Page 13: ...re Description PANELCONTROL SUBPBA DISASSEMBLY 6 DisconnectwiresofASSYMODULE 7 Release2hooksandseparateASSYMODULE 8 SeparateASSYLAMPLEDfromDOOROUTER ReleasehookandpullASSYLAMPLED LED DISPLAY W LAN MODULE wifi module ASSY MODULE SUB PBA ASSY BUZZER 9 SeparatewiresofW LANMODULEandASSYMODULE 10 Release2hooksandseparateASSYPANELCONTROL Hook 11 DisconnectwirefromASSYMODULE 12 ReleaseahookandseparateASS...

Page 14: ...DocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description PANELCONTROL SUBPBA ASSEMBLY 1 FastenascrewtoLEDDISPLAY 2 ConnectwiretoLEDDISPLAY 3 LockhookofW LANMODULE 4 ConnectwireofW LANMODULE 5 LockhookofASSYBUZZER 6 ConnectwireofASSYBUZZER 7 InsertASSYPANELCONTROLtoDOOROUTER Lock2hooks W LAN MODULE wifi module ASSY MODULE SUB PBA 8 ConnectwiresofW LANMODULE ASSYMODULE 9 InsertASSYL...

Page 15: ...H O U T P E R M I S S I O N S A M S U N G P R O P R I E T A R Y D O N O T C O P Y O R D I S T R I B U T E W I T H O U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description PANELCONTROL SUBPBA ASSEMBLY 11 Fasten14screwstoDOOROUTERandDOORINNER UseTorxT20drivertofastenit ...

Page 16: ...ion Part Figure Description GASKET ASSYCASEBRAKE DISASSEMBLY Preparation DisassembleHOUSING LEFT RemoveBASKET LOWERfromdishwasher 1 TurnCAPOUTLETDRYcounter clockwisetounlock UseHandleofPliertograbCAP 2 MakeASYCASEBRAKEcomeoutfromholeofTUB 3 RemovetheGASKETBRAKEfromtheCASEBRAKE assembly GASKET ASSYCASEBRAKE ASSEMBLY GASKET 1 FittheGASKETBRAKEontheCASEBRAKE 2 InsertASSYCASEBRAKEtoholeofTUB CAUTION B...

Page 17: ...ation DisassembleHOUSING RIGHT RemoveBASKET LOWERfromdishwasher 1 TurnCAPOUTLETDRYcounter clockwisetounlock UseHandleofPliertograbCAP WARNING Besuretoremovethepowerplugbeforeservicing GASKET 2 SeparateASSYCOVERDRY WATERTANK fromholeof TUB 3 RemovetheGASKETBRAKEfromtheASSYCOVERDRY CAUTION WhenseparateASSYCOVERDRY holdthepart Itmaybe damagedbyfalling GASKET ASSYCOVERDRY ASSEMBLY GASKET 1 FittheGASKE...

Page 18: ...usedwithoutSamsung sauthorization Part Figure Description ASSYDUCTMAIN DISASSEMBLY Preparation RemoveallBASKETsfromdishwasher 1 1 RemoveaCapfirst 1 2 RemoveascrewwithTorxT20driver 2 ReleasehooksholdingASSYDUCTMAINatthetopof TUB 3 ReleasehooksholdingASSYDUCTMAINat 4 PullOutDUCTMAINfromTUB ASSYDUCTMAIN ASSEMBLY 1 AssembleASSYDUCTMAIN withholeofHOUSING 2 LockhooksofTUBwithASSYDUCTMAIN 3 1 Assembleasc...

Page 19: ...C DW60B 7 FILTERMICRO DD63 00383A FILTERCOARSE DD63 00384A COVERFILTER DD63 00388A FILTERFINE DD63 00387A Part Figure Description ASSYROTOR FILTER DISASSEMBLY Preparation DisassembleHOUSINGLEFT RIGHT DisassembleDOORSPRING DisassembleASSYDUCTMAIN 1 PulloutASSYROTORfromSUMP 2 TurnFILTERcounterclockwiseandpulloutFILTERS Fine filter Micro filter Coarse filter 3 TurnHOUSINGcounterclockwise andseparatei...

Page 20: ...sung sauthorization Part Figure Description ASSYROTOR FILTER ASSEMBLY 1 AssembleCOVERFILTER BOTTOMatSUMP 2 1 Fasten6screwsatSUMPUseTorxT20headdriverto fasten 2 2 Fasten2CapsatSump 3 InsertHOUSINGintoCOVERFILTER BOTTOM 4 TurnHOUSING clockwisetolockit Useflatheaddrivertoturnit Positionthedriverinthepositionofthearrow HOUSINGmustbeturnedtotheend 5 InsertMicrofilterintheSUMP Fine filter Micro filter C...

Page 21: ...S T R I B U T E W I T H O U T P E R M I S S I O N S A M S U N G P R O P R I E T A R Y D O N O T C O P Y O R D I S T R I B U T E W I T H O U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description ASSYROTOR FILTER ASSEMBLY 8 AssembleASSYROTORtoHOUSING ...

Page 22: ... O U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description ASSYBASKETLOWER DISASSEMBLY 1 PulloutASSYBASKETLOWERfromDishwasher 2 Push2hooksatASSYROLLER 3 TakeoffASSYROLLERfromBASKET 4 PushhookwithflatheaddrivertotakeoffHANDLE BASKET PlasticHandlemodel Frontside Backside STSHandlemodel Frontside Backside 5 TilttheASSYPLASTICSUPPORTOR 1 1 11 ASSYBASKETLOW...

Page 23: ...R M I S S I O N S A M S U N G P R O P R I E T A R Y D O N O T C O P Y O R D I S T R I B U T E W I T H O U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description ASSYBASKETLOWER DISASSEMBLY 6 PulltheuppersideofASSYPLASTICSUPPORTORtotake offit 7 RotateandtakeofftheASSYPLASTICSUPPORTOR ...

Page 24: ...amsung sauthorization Part Figure Description ASSYBASKETLOWER ASSEMBLY 1 AssembleHANDLEBASKETatBASKET PlasticHandlemodel Frontside Backside STSHandlemodel Frontside Backside 2 AssembleASSYROLLERatBASKETSecurehook tolockit MatchwireandcenterofASSYROLLER 3 HangtheonesiderailofASSYPLASTICSUPPORTORby tiltingit 4 6 5 4 PulltheuppersideofASSYPLASTICSUPPORTOR 5 SupportSUPPORTCUP HOLDERtoassemblewithASSY ...

Page 25: ...H O U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description ASSYBASKETMIDDLE DISASSEMBLY 1 PulloutASSYBASKETMIDDLEfromDishwasher 2 ReleasehookandpushASSYDUCTMIDDLE 3 MoveASSYDUCTMIDDLEtodirectionofarrow 4 PulloutASSYDUCTMIDDLE 5 ClampSUPPORTCUP HOLDER usingplier AndPulloutSUPPORTCUPfromHOLDER 6 RemoveSUPPORTCUP HOLDERfromBASKET 1 1 12 ASSYBASKETMIDDLE ...

Page 26: ... E T A R Y D O N O T C O P Y O R D I S T R I B U T E W I T H O U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description ASSYBASKETMIDDLE DISASSEMBLY 7 PushhookwithflatheaddrivertotakeoffHANDLE BASKET 8 PullhandleandadjustBRACKETRAILtolowerposition 9 PushoutlowerpartofASSYBASKETADJUSTER 10 RemoveASSYBASKETADJUSTERfromBASKET ...

Page 27: ...O R D I S T R I B U T E W I T H O U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description ASSYBASKETMIDDLE ASSEMBLY 1 AssembleBRACKETRAILandASSYBASKETADJUSTERat BASKET 2 AssembleASSYBASKETADJUSTERatBASKET 3 AssembleHANDLERBASKETatBASKET Front side Back side 4 Assemble2HOLDERSUPPORTCUPatBASKET 5 ClampHOLDERSUPPORTCUPwithplierandand assembleSUPPORTCUP ...

Page 28: ...sDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description ASSYBASKETMIDDLE ASSEMBLY 5 4 3 2 1 6 AssemblearmofASSYDUCTMIDDLEatBASKETArmis assembledbetween4and5row 7 SlideASSYDUCTMIDDLEtodirectionofarrowSUPPORT CUPatBASKET 8 PushASSYDUCTMIDDLEandsecurehooks 3 2 1 9 OnlyforDW60B 73 AssemblearmofSUPPORT KNIFEatBASKET Thefirstarm fromthefrontside is assembledbetween2and3row 10 OnlyforD...

Page 29: ...edwithoutSamsung sauthorization Part Figure Description ASSYBASKET3RD DW60 89 DW60 88 DW60 85 DISASSEMBLY 1 Remove2piecesofHOLDERRAIL3RDFRONTfromthe rail 2 TakeoffASSYBASKET3RDfromtherail 3 TakeoffBASKET3RD UPfromtheBASKET3RDwith removing4holders 4 PulltheHANDLEBASKET3RD TRAYfromtheBASKET 3RD BASKET3RD UP HANDLE BASKET 3RD TRAY 5 RemoveSHAFT ROLLERfromtheBASKET3Rwith pointedtool WARNING Becarefuln...

Page 30: ...U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description ASSYBASKET3RD DW60 89 DW60 88 DW60 85 DISASSEMBLY 6 Bend5hooksofDECORATIONHANDLE BASKETwith pointedtool Tool 7 PushhookstotakeoffDECORATIONHANDLE BASKET WARNING Becarefulnottohurtfromsharpedge Mustweargloves andusetool 8 TakeoffDECORATIONHANDLE BASKETwithrotate 9 TakeoffCOVERDECOHANDLEfromtheBASKE...

Page 31: ... Figure Description ASSYBASKET3RD DW60 89 DW60 88 DW60 85 ASSEMBLY 1 AssembleCOVERDECOHANDLEtotheBASKET3RD CAUTION Payattentiontothelocationsofeachhook BASKET3RD COVER DECO HANDLE o x o x 2 AssembleDECORATIONHANDLE BASKETtotheBASKET 3RD CAUTION Payattentiontothelocationsofeachhook 3 Bend5hookstoassembleDECORATIONHANDLE BASKETwithBASKET3RDwithpointedtool WARNING Becarefulnottohurtfromthesharpedge 4...

Page 32: ...O U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description ASSYBASKET3RD DW60 89 DW60 88 DW60 85 ASSEMBLY 5 AssembleHANDLEBASKET 3RDTRAYwithBASKET 3RD UP CAUTION PayattentiontothedirectionofHANDLE BASKET3RD UP HANDLE BASKET 3RD TRAY 6 AssembleBASKET3RD UPwithBASKET3RD 7 InsertASSYBASKET3Rtotherail andassembleHOLDER RAIL3RD CAUTION Payattentiontothedirec...

Page 33: ...rtank water comeoutfromthehose 2 DisconnectwirefromASSYCOVERDRY WARNING Besuretoremovethepowerplugbeforeservicing 3 TurnCAPHEATFANOUTERcounter clockwisetounlock UseHandleofPliertograbCAP 4 TurnCAPHEATFANINNERcounter clockwisetounlock CAUTION WhenseparateASSYCOVERDRY holdthepart Itmay bedamagedbyfalling GASKET 5 SeparateASSYCOVERDRY WATERTANK fromholeof TUB 6 RemovetheGASKETBRAKEfromtheASSYCOVERDRY...

Page 34: ...A M S U N G P R O P R I E T A R Y D O N O T C O P Y O R D I S T R I B U T E W I T H O U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description GASKET ASSYCOVER DRY ASSEMBLY DW60C 8 MODELONLY 4 Afterconnectingthehose fastentheclamp 5 ConnectwiretoACTUATORTHERMAL 6 MakesureWireisassembledInASSYCOVERDRY ...

Page 35: ...ASKET ASSYDUCTDRY DISASSEMBLY DW60C 8 MODELONLY PREPARATION DisassembleHOUSING LEFTRemoveBASKET LOWERandBASKET_MIDDLEfromdishwasher 1 DisconnectwirefromASSYDUCTDRYFAN WARNING Besuretoremovethepowerplugbeforeservicing 2 TurnCAPHEATFANOUTERcounter clockwisetounlock UseHandleofPliertograbCAP 3 TurnCAPHEATFANINNERcounter clockwisetounlock CAUTION WHENSEPARATEASSYCOVERDRY HOLDTHEPART ITMAY BEDAMAGEDBYF...

Page 36: ... W I T H O U T P E R M I S S I O N ThisDocumentcannotbeusedwithoutSamsung sauthorization Part Figure Description GASKET ASSYDUCTDRY ASSEMBLY DW60C 8 MODELONLY 1 AssembleASSYDUCTDRYtoAssyTub BesurePositioniscorrectaspicture 2 ConnecttoFanWire CAUTION BECAREFULNOTTOMISSTHEGASKET3EA 3 TurnCAPHEATFANINNERandCAPHEATFANOUTERclock wiretolock BesureCAPHEATFANOUTERhasGuideholetocheck assemble 4 Besureevery...

Page 37: ...ey are properly clamped 4 The state of screws and nuts Check if the screws and nuts are fastened correctly Check whetherthey are fastened with the specified torque 5 Remove foreign material Check whetheranyforeign material such as soil wire scraps and screws are in the dishwasher Check whetheranyforeign material is entering through the sump into the disposer 6 Check forwaterleakage Check whetherth...

Page 38: ...Samsung Electronics Co Ltd All rights reserved Printed in Korea GSPN GLOBALSERVICE PARTNER NETWORK Area Web Site Eurpoe CIS Mideast africa gspn1 samsungcsportal com Asia gspn2 samsungcsportal com North Latin America gspn3 samsungcsportal com China china samsungportal com This Service Manual is a property of Samsung Electronics Co Ltd Any unauthorized use of Manual can be punished underapplicable I...

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