Samsung AE044MXTPEH Service Manual Download Page 47

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Disassembly and Reassembly

Samsung Electronics

Parts

Procedure

Remark

CONTROL OUT

1) Disconnect the six connectors form

the ASSY Control OUT

2) Unscrew and remove the three screws

on the CONTROL OUT.
(Use '+' type screw driver)

3) Separate the ASSY CONTROL OUT.

Summary of Contents for AE044MXTPEH

Page 1: ... General Overview 3 Disassembly and Reassembly 4 Troubleshooting 5 PCB Diagram 6 Wiring Diagram 7 Piping Diagram 8 Reference Sheet Model AE044MXTPEH AE066MXTPEH AE090MXTPEH AE090MXTPGH AE120MXTPEH AE120MXTPGH AE160MXTPEH AE160MXTPGH AE090MNYDEH AE090MNYDGH AE160MNYDEH AE160MNYDGH AE200TNWTEH AE260TNWTEH TDM PLUS ...

Page 2: ...ature 13 2 5 Product Specifications 14 2 5 1 Outdoor Unit 14 2 5 2 Hydro Unit 16 2 5 3TANK INTEGRATED HYDRO UNIT 17 2 5 4 Option code of Hydro Unit 18 2 6 Accessory and Option Specifications 19 2 6 1 Controller 19 2 6 2 Piping 20 2 6 3 Indoor 21 3 DisassemblyandReassembly 22 3 1 NecessaryTools 22 3 2 Disassembly and Reassembly 23 3 2 1 Hydro Unit 24 3 2 2 Outdoor Unit 32 3 2 3TDM PLUSTank Integrat...

Page 3: ... Fan error E458 E475 81 4 6 5 Compressor error E461 E467 83 4 6 6 Current trip error E462 E463 84 4 6 7 IPM IGBT module over current error E464 85 4 6 8 DC link voltage under over error E466 87 4 6 9 GAS leak error E554 88 4 6 10 The other errors 89 4 6 11 In case of heating at the cooling mode or cooling at the heating mode 90 4 6 12 Outdoor unit is not powered on Initial diagnosis 92 4 6 13 Outd...

Page 4: ...used by tracking or short circuit Fasten the valve caps of service valves and charging valves of outdoor unit as much as possible using adjustable wrenches Check the status of the components assembly after repair service The status must be the same as before the repair service 1 2 Precautions related to static electricity and PL The PCB power supply block is susceptible to static electricity There...

Page 5: ... or fire and so on The electric work must be done by service agent or similarly qualified persons according to national wiring regulations and use only rated cable If the capacity of the power cable is insufficient or electric work is not properly completed electric shock or fire may occur Use only rated parts and tools If you don t use the rated parts and tools it can cause trouble with the air c...

Page 6: ... pipe before brazing Brazing with the refrigerant still remaining in the product or pipe may cause poor result and generate harmful gas Furthermore pressure of the refrigerant may increase and cause damage to the leaking part This may lead harmful refrigerant and oil to spurt out which can be dangerous for service personnel Use nitrogen gas to get rid of the oxide forming during brazing Using othe...

Page 7: ...mpressor BLDC electricity Permanent magnet strong magnetic rotor Double rotor compression cylinder Nd Fe B Neodium Iron Boron magnet SAMSUNG s double rotor compressor has the upper and lower rotors designed symmetrically The double rotor in symmetry can remove vibrations caused by the eccentric design of the cylinder 2 rotors balancing the rotary moment Centered symmetry Upper rotor Permanent magn...

Page 8: ...uction Running Costs Reduction of Up to 33 5 Samsung EHS known for its world class efficiency 12kW floor heating system with 4 63 can reduce 33 5 of your running costs as compared to a gas boiler Price and Space Reduction of Up to 50 With an all in one outdoor unit capable of both air to water and air to air functions Samsung EHS saves you in terms of the low ini tial purchase price installation f...

Page 9: ...A Change Main PBA Non NASA NASA Sub display PBA Sub display PBA Non NASA NASA EMI PBA Change EMI PBA Improves EMI characteristic Reactor AE090MXTP Changed part Changed item and feature RD060 070 080PHX AE090MXTPE AE090MXTPG Main PBA Change Main PBA Non NASA NASA Sub display PBA Inverter PBA Inverter PBA Non NASA NASA EMI PBA Change EMI PBA Improves EMI characteristic Reactor ...

Page 10: ... AE120 160MXTP Changed part Changed item and feature RD060 070 080PHX AE120 160MXTPE AE120 160MXTPG Main PBA Change Main PBA Non NASA NASA Inverter PBA Sub display PBA Non NASA NASA EMI PBA Change EMI PBA Improves EMI characteristic Reactor ...

Page 11: ...or Heat exchanger 4way valve Liquid pipe Gas pipe for Air Gas pipe for Hydro FAN Control box Compressor 4way valve Heat exchanger Subcooler Liquid pipe Gas pipe for Air Gas pipe for Hydro FAN Compressor Liquid pipe Gas pipe for Air Gas pipe for Hydro 4way valve Accmulator Heat exchanger Subcooler Oil separator Control box FAN ...

Page 12: ...wing table 3 If the total capacity of the connected indoor units exceeds the indicated maximum capacity cooling and heating capacity of the indoor unit may decrease 4 Total capacity of the connected indoor units can be allowed from 50 to 100 of the total outdoor unit capacity 0 5 x Σ Outdoor unit capacity Total capacity of the connected indoor unit 1 0 x Σ Outdoor unit capacity 5 You can connect m...

Page 13: ...ngHydro A2W Totalcapacityof connectedindoorunits kW AE044MXTPEH 4 4 2 2 2 4 4 AE066MXTPEH 6 6 3 3 3 6 6 AE090MXTPEH 9 4 4 5 9 0 AE120MXTPEH 12 5 6 0 12 0 AE160MXTPEH 16 7 8 0 16 0 AE090MXTPGH 9 4 4 5 9 0 AE120MXTPGH 12 5 6 0 12 0 AE160MXTPGH 16 7 8 0 16 0 Available for max 7 indoor units When considering the system capacity of allowable indoor units follow the table above ...

Page 14: ...otor Electronic Expansion Valve High Pressure Sensor Low Pressure Sensor High Pressure Switch Check valves Solenoid valves AE044MXTPEH 4 4 1 1 x 95W 1 1 1 2 AE066MXTPEH 6 6 1 1 x 95W 1 1 1 2 AE090MXTP H 9 0 1 1 x 125W 2 1 1 1 1 2 AE120MXTP H 12 0 1 2 x 125W 2 1 1 1 1 2 AE160MXTP H 16 0 1 2 x 125W 2 1 1 1 1 2 ...

Page 15: ... 30 30 30 30 70 70 70 70 Level difference IDU IDU Max m 20 20 20 20 30 30 30 30 Chargeless Length m 10 10 10 10 10 10 10 10 Type R410A R410A R410A R410A R410A R410A R410A R410A Factory Charging kg 2 6 2 6 2 4 2 4 3 5 3 5 3 5 3 5 Control Method EEV EEV EEV EEV EEV EEV EEV EEV Outdoor Unit Power Supply Φ V Hz 1 2 220 240 50 1 2 220 240 50 1 2 220 240 50 3 4 380 415 50 1 2 220 240 50 3 4 380 415 50 1...

Page 16: ...pipe Φ mm inch 6 35 1 4 6 35 1 4 9 52 3 8 9 52 3 8 Gas pipe Φ mm inch 15 88 5 8 15 88 5 8 15 88 5 8 15 88 5 8 Water Pump Type Centrifurugal UPM3 25 7 5 Centrifurugal UPM3 25 7 5 Centrifurugal Stratos 25 1 9 Centrifurugal Stratos 25 1 9 Motor Input W 60 60 90 90 Number of Unit EA 1 1 1 1 Flow Switch Type Magnetic Decreasing Magnetic Decreasing Magnetic Decreasing Magnetic Decreasing Min flow rates ...

Page 17: ... 8 3 8 Gas Inch 5 8 5 8 Connection Pipe Floor Heating Inlet mm 28 28 Outlet mm 28 28 Connection Pipe Domestic Hot water Inlet mm 22 22 Outlet mm 22 22 Water Pump Model Name UPMM25 9 5 UPMM25 9 5 Maker Grundfos Grundfos Max Vol Flow m3 h 5 5 5 5 electric Heater Input Power W 2000 2000 Flow Sensor Set Point LPM 7 7 expansion Vessel Volume Liter 8 8 Pressure relief Valve Size Inch BSPP Male 1 2 BSPP ...

Page 18: ...0 1 0 0 0 0 0 2 0 0 0 0 0 3 0 0 0 0 0 Capa Model name Cycle Code NASA 신규 9 0kW AE090MNYDEH EU 0 3 0 0 0 0 1 0 0 0 0 0 2 0 0 0 0 0 3 0 0 0 0 0 16 0kW AE160MNYDEH EU 0 3 0 0 0 0 1 0 0 0 0 0 2 0 0 0 0 0 3 0 0 0 0 0 9 0kW AE090MNYDGH EU 0 3 0 0 0 0 1 0 0 0 0 0 2 0 0 0 0 0 3 0 0 0 0 0 16 0kW AE160MNYDGH EU 0 3 0 0 0 0 1 0 0 0 0 0 2 0 0 0 0 0 3 0 0 0 0 0 Capa Model name Install Code2 NASA 신규 9 0kW AE090...

Page 19: ...ch Centralized Controller MCM A300N DVM CAC EHS Individual Control System WiredRemote Controller MWR WW00N DVM EHS WiredRemote Controller MWR WE10N DVM CAC EHS Wired remote controller MWR WW10N EHSTDM PLUSTank Integrated Hydro Unit Wireless Remote Controller MR EH00 Installation Test run Solution S Converter MIM C02N DVM CAC EHS S NET Pro2 DVM CAC EHS Others ExternalRoom Sensor MRW TA DVM CAC EHS ...

Page 20: ... 2 6 2 Piping Product Image Model Remark Y Joint MXJ YA1509M 15 0 kW and below EEV KIT MEV E24SA 1 Indoor MEV E32SA MXD E24K132A 2 Indoor MXD E24K200A MXD E32K200A MXD E24K232A 3 Indoor MXD E24K300A MXD E32K224A MXD E32K300A ...

Page 21: ...ct Image Model Remark External room sensor MRW TA Cassette Wall mount Ceiling Duct Console Drain Pump MDP M075SGU1D MSP Duct 9 0 11 2 kW MDP M075SGU3D MSP Duct 5 6 7 1 kW MDP E075SEE3D Silm Duct 2 0 14 0 kW MDP G075SP Duct S External All Capacities MDP G075SQ Duct S Internal 3 5 kW 14kW ...

Page 22: ...ing Compatible Flaring tool Pipe flaring Refrigerant machine oil Apply refrigerant oil on flared part Exclusive ether oil ester oil alkali benzene oil or synthetic oil Torque wrench Connect flare nut with pipe Compatible Pipe bender Pipe bending Nitrogen gas Air tightness test Prevent oxidation within the pipe Welder Pipe welding Manifold gage Air tightness test additional refrigerant charging Vac...

Page 23: ...Samsung Electronics 23 Hand Tool sets Item Remark Screw Driver Adjustable wrench Screw Driver Nipper Electric Motion Driver L Wrench Torque Lench Latchet Lench 3 2 Disassembly and Reassembly ...

Page 24: ...rom it Use Screw Driver 2 Remove pressure sensor by adjustable wrench Use adjustable wrench 230kgf cm 3 Pull the manometer out 4 Push the 2 hooks of cover 5 Pull the bottom of remocon body up 3 2 1 Hydro Unit AE160MNYDS AE090MNYDS Be sure that the power switch is in the OFF and the power source cord shall be unplugged prior to disassembly and reassembly works ...

Page 25: ...bly and Reassembly Samsung Electronics 25 No Parts Procedure Remark 5 Remove the connector from the PCB board 6 Remove the upper case of the controller 7 Remove 5 screws Set a side the drain pan and hydro unit ...

Page 26: ... Parts Procedure Remark 3 Water Pump 1 Remove 4 screws Use Screw Driver 2 Remove the cabi control top 3 Remove the flow switch and connector 4 Remove a pipe from the backup Heater Use adjustable wrench 380kgf cm Use the Torque Wrench when you assemble it ...

Page 27: ...ssembly Samsung Electronics 27 No Parts Procedure Remark 5 After removing insulation material remove the Thermostat 6 Remove 2 screws Use Screw Driver 7 Remove 2 screws Use Screw Driver 8 Pull the water pump pipes up out ...

Page 28: ... tube of the expansion vessel and the backup heater by adjustable wrench Use adjustable wrench 150kgf cm Use the Torque Wrench when you assemble it 2 Remove 2 screws Use Screw Driver 3 After removing the nut Pull the bracket out 4 Pull the expansion vessel up out 5 Plate Heat Exchanger 1 Remove 4 insulations ...

Page 29: ...mark 2 Remove 4 Thermostats 3 Remove the Thermostat connector on the PCB of the Control box 4 Remove the pipe from the Backup Heater Use adjustable wrench 380kgf cm Use the Torque Wrench when you assemble it 5 Remove 6 screws Use Screw Driver 6 Pull the PHE out of the unit ...

Page 30: ...sung Electronics No Parts Procedure Remark 6 Control Box 1 Remoce Thermostats and connectors 2 Remove 3 screws Use Screw Driver 3 Pull the cabi control bottom out by pushing as indicated diretion 1 Phase AESSSMNYDEH 3 Phase AESSSMNYDGH ...

Page 31: ...Disassembly and Reassembly Samsung Electronics 31 No Parts Procedure Remark 7 Backup Heater 1 Remove the Drain Hose 2 After removing 4 screws set a side the backup heater and the unit Use Screw Driver ...

Page 32: ...disassembling 1 Unscrew and remove the ten screws on each side of the CABI TOP Use type screw driver 2 ASSY COVER CONTROL 1 Unscrew and remove the one screw on the ASSY COVER CONTROL Use type screw driver 3 GUARD COND 1 Pull the sensor from Guard Cond 2 Unscrew and remove the four screws on the GUARD COND Use type screw driver AE044 066MXTPS ...

Page 33: ...rts Procedure Remark 4 CABI SIDE RH 1 Unscrew and remove the eleven screws on each side of the CABI BACK RH Use type screw driver 2 Pull the sensor from the CABI SIDE RH 5 CABI FRONT 1 Unscrew and remove the 9 screws on the CABI FRONT Use type screw driver ...

Page 34: ... nut as shown in the picture and remove it Use adjustable wrench 7 MOTOR 1 Remove the fan 2 Unscrew and remove the four motor screws Use type screw driver 3 Disconnect the motor wire from the Ass y Control Out 8 BRACKET 1 Unscrew and remove the two screws on the BRACKET MOTOR Use type screw driver ...

Page 35: ...Samsung Electronics 35 No Parts Procedure Remark 9 CONTROL OUT 1 Disconnect the six connectors from the ASSY CONTROL OUT 2 Unscrew and remove the two screws on the CONTROL OUT Use type screw driver 3 Separate the ASSY CONTROL OUT ...

Page 36: ...ics No Parts Procedure Remark 10 ASSY VALVE 4WAY 1 Purge the coolant first 2 Separate the pipe from the Entrance Exit using a welder When removing the compressor heat exchanger and pipe purge the completely and remove the pipe with a welding flame ...

Page 37: ...g Electronics 37 No Parts Procedure Remark 13 COMPRESSOR 1 Separate the COMPRESSOR FELT SOUND 2 Unscrew and remove the nut on the COVER TERMINAL Use adjustable wrench 3 Separate the compressor wire 4 Separate the COMPRESSOR FELT SOUND ...

Page 38: ...sembly 38 Samsung Electronics No Parts Procedure Remark 5 As shown in the picture unscrew and bottom Use Adjustable Wrench 14 ASSY COND OUT 1 Unscrew and remove the four screws as shown in the picture Use type screw driver ...

Page 39: ...isassembling 1 Unscrew and remove the three screws on the CABI FRONT RH Use type screw driver 2 CABI TOP 1 Unscrew and remove the nine screws on each side of the CABI TOP Use type screw driver 3 CABI INSTALL FRONT 1 Unscrew and remove the screw on the CABI INSTALL FRONT Use type screw driver AE090MXTPS ...

Page 40: ...Disassembly and Reassembly 40 Samsung Electronics No Parts Procedure Remark 4 GUARD COND 1 Pull the sensor from Guard Cond 2 Unscrew and remove the four screws on the GUARD COND Use type screw driver ...

Page 41: ...ly and Reassembly Samsung Electronics 41 No Parts Procedure Remark 5 CABI BACK RH 1 Pull the sensor from the CABI BACK RH 2 Unscrew and remove the nine screws on each side the CABI BACK RH Use type screw driver ...

Page 42: ...Disassembly and Reassembly 42 Samsung Electronics No Parts Procedure Remark 6 CABI INSTALL BACK 1 Unscrew and remove the 8 screws on the CABI FRONT LF Use type screw driver ...

Page 43: ...Disassembly and Reassembly Samsung Electronics 43 No Parts Procedure Remark ...

Page 44: ...Disassembly and Reassembly 44 Samsung Electronics No Parts Procedure Remark 7 FAN 1 Turn the two nuts as shown in the picture and remove them Use adjustable wrench ...

Page 45: ...y and Reassembly Samsung Electronics 45 No Parts Procedure Remark 8 MOTOR 1 Remove the fan 2 Unscrew and remove the eight motor screws Use type screw driver 3 Disconnect the motor wire from the Ass y Control Out ...

Page 46: ...Disassembly and Reassembly 46 Samsung Electronics No Parts Procedure Remark 9 BRACKET MOTOR 1 Unscrew and remove the two screws on the BRACKET MOTOR Use type screw driver ...

Page 47: ...msung Electronics 47 No Parts Procedure Remark 10 CONTROL OUT 1 Disconnect the six connectors form the ASSY Control OUT 2 Unscrew and remove the three screws on the CONTROL OUT Use type screw driver 3 Separate the ASSY CONTROL OUT ...

Page 48: ...AY VALVE 1 Purge the coolant first 2 Unscrew and remove the four screws on the SERVICE VALVE Use type screw driver 3 Separate the pipe from the Entrance Exit using a welder When removing the compressor heat exchanger and pipe purge the completely and remove the pipe with a welding flame ...

Page 49: ...9 No Parts Procedure Remark 12 COMPRESSOR 1 Unscrew and remove the nut on the COVER TERMINAL Use adjustable wrench 2 Separate the compressor wire 3 Separate the COMPRESSOR FELT SOUND 4 As shown in the picture unscrew and bottom Use Adjustable Wrench ...

Page 50: ...Disassembly and Reassembly 50 Samsung Electronics No Parts Procedure Remark 13 ASSY COND OUT 1 Unscrew remove the two screws on each side of the ASSY COND OUT Use type screw driver ...

Page 51: ...urn off the power before disassembling 1 Unscrew and remove the three screws on the CABI FRONT RH Use type screw driver 2 CABI TOP 1 Unscrew and remove the nine screws on each side of the CABI TOP Use type screw driver 3 CABI INSTALL FRONT 1 Unscrew and remove the screw on the CABI INSTALL FRONT Use type screw driver ...

Page 52: ...Disassembly and Reassembly 52 Samsung Electronics No Parts Procedure Remark 4 GUARD COND 1 Pull the sensor from Guard Cond 2 Unscrew and remove the four screws on the GUARD COND Use type screw driver ...

Page 53: ...ly and Reassembly Samsung Electronics 53 No Parts Procedure Remark 5 CABI BACK RH 1 Pull the sensor from the CABI BACK RH 2 Unscrew and remove the nine screws on each side the CABI BACK RH Use type screw driver ...

Page 54: ...Disassembly and Reassembly 54 Samsung Electronics No Parts Procedure Remark 6 CABI INSTALL BACK 1 Unscrew and remove the 8 screws on the CABI FRONT LF Use type screw driver ...

Page 55: ...Disassembly and Reassembly Samsung Electronics 55 No Parts Procedure Remark ...

Page 56: ...Disassembly and Reassembly 56 Samsung Electronics No Parts Procedure Remark 7 FAN 1 Turn the two nuts as shown in the picture and remove them Use adjustable wrench ...

Page 57: ...y and Reassembly Samsung Electronics 57 No Parts Procedure Remark 8 MOTOR 1 Remove the fan 2 Unscrew and remove the eight motor screws Use type screw driver 3 Disconnect the motor wire from the Ass y Control Out ...

Page 58: ...Disassembly and Reassembly 58 Samsung Electronics No Parts Procedure Remark 9 BRACKET MOTOR 1 Unscrew and remove the two screws on the BRACKET MOTOR Use type screw driver ...

Page 59: ...msung Electronics 59 No Parts Procedure Remark 10 CONTROL OUT 1 Disconnect the six connectors form the ASSY Control OUT 2 Unscrew and remove the three screws on the CONTROL OUT Use type screw driver 3 Separate the ASSY CONTROL OUT ...

Page 60: ...AY VALVE 1 Purge the coolant first 2 Unscrew and remove the four screws on the SERVICE VALVE Use type screw driver 3 Separate the pipe from the Entrance Exit using a welder When removing the compressor heat exchanger and pipe purge the completely and remove the pipe with a welding flame ...

Page 61: ...1 No Parts Procedure Remark 12 COMPRESSOR 1 Unscrew and remove the nut on the COVER TERMINAL Use adjustable wrench 2 Separate the compressor wire 3 Separate the COMPRESSOR FELT SOUND 4 As shown in the picture unscrew and bottom Use Adjustable Wrench ...

Page 62: ...Disassembly and Reassembly 62 Samsung Electronics No Parts Procedure Remark 13 ASSY COND OUT 1 Unscrew remove the two screws on each side of the ASSY COND OUT Use type screw driver ...

Page 63: ...e the 4 screws and then separate the Cover Control Box part Use Screw Driver 3 Remove the Power Pump 3way valve Flow sensor Booster Heater Back up Heater Sensor connector of Assy PCB 3 2 3 TDM PLUS Tank Integrated Hydro Unit AE TNWTEH Be sure that the power switch is in the OFF and the power source cord shall be unplugged prior to disassembly and reassembly works ...

Page 64: ... 64 Samsung Electronics No Parts Procedure Remark 4 Remove the 3 screws from the front part 5 Remove the 2 screw and then open the cover in the middle position of water tank 6 Remove the wire of the thermostat and booster heater ...

Page 65: ...SSEL 1 Remove the 2 screw from the front parts 2 Separate the pipe connected expansion vessel by 2 nut joints 3 PUMP 1 Disconnect power and communication connection 2 Separate the pipe connected Pump by 2 nut joints 4 Flow sensor 1 Separate the pipe connected flow sensor by 2 bracket holder ...

Page 66: ...ck up Heater 1 Remove the 4 screw front the cabi top parts 2 Separate the pipe connected Back up heater by 2 nut joints 6 3way Valve 1 Separate the pipe connected 3way valve by 3 bracket holder 7 Anode bar 1 Separate the pipe connected anode bar by 1 nut joint from top of the tank ...

Page 67: ...amsung Electronics 67 No Parts Procedure Remark 8 PLATE HEAT EXCHANGER 1 Remove the 2 screw from the bracket valve 2 Remove the 2 screw front the cabi top sub 3 Separate the pipe connected Assy plate heat exchanger by 2 nut joint ...

Page 68: ...62 Samsung Electronics 4 Troubleshooting 4 1 Error Display AE090 120 160MXTPSS AE044 066MXTPSS ...

Page 69: ...ter Micom version Version ex 0912 2 time EEPROM version Version ex 0912 3 time Automatically assigned address of the units SEG1 SEG2 SEG3 4 Indoor unit A Indoor unit 0 Address ex 05 4 time Manually assigned address of the units SEG1 SEG2 SEG3 4 Indoor unit A Indoor unit 0 Address ex 01 Number of presses K4 Description Display segment SEG 1 SEG 2 SEG 3 SEG 4 0 Communication status 10s digit ofTx 1s...

Page 70: ...in above instruction While you are setting the option you may press and hold the K1 button to reset the value to previous setting If you want to restore the setting to factory default press and hold the K4 button while you are in the option setting mode If you press and hold the K4 button setting will be restored to factory default but it doesn t mean that restored setting is saved Press and hold ...

Page 71: ...E044MXTPEH DB92 03544C DB82 03865A 2 AE066MXTPEH DB92 03544C DB82 03866A 3 AE090MXTPEH DB92 03686C DB82 03867A 4 AE090MXTPGH DB92 03688A DB82 03868A 5 AE120MXTPEH DB92 03687A DB82 03869A 6 AE120MXTPGH DB92 03688A DB82 03870A 7 AE160MXTPEH DB92 03687A DB82 03871A 8 AE160MXTPGH DB92 03688A DB82 03872A ...

Page 72: ... 1 Short or Open E 291 Refrigerant leakage or error on high pressure sensor Short or Open E 296 Refrigerant leakage or error on low pressure sensor Short or Open E 308 Error on suction temperature sensor Short or Open E 311 Error on temperature sensor of double layer pipe liquid pipe sub heat exchanger Short or Open E 320 OLP sensor error E 403 Detection of outdoor freezing when Comp stop E 404 Pr...

Page 73: ...M of Inverter PBA1 E 554 Gas leak error E 590 Inverter EEPROM loading error E 601 Communication error between the Hydro Unit and wired remote controller E 604 Communication tracking error between the Hydro Unit and wired remote controller E 653 Wired remote controller temp sensor SHORT or OPEN E 654 Memory EEPROM Read Write error Wired remote controller data error E 702 Error due to closed EEV of ...

Page 74: ... voltage waveform between the lines square wave with amplitude over 0 7V as shown in the following picture 0 7V 0 7V Good Bad Check the communication cable and replace the indoor unit PCB Remove the communication cable connecting the outdoor unit to indoor unit and measure the signal on LINE 2 of the outdoor unit with a scope Reconnect the cable connecting the outdoor unit to the indoor unit and r...

Page 75: ...failure between EEPROM and MICOM Outdoor unit display 1 How to check Yes Are there any problems such as short or dewetting between EEPROM PIN If you restart after reentering model options and power reset does the error occur again Replace PCB Yes No Normal operation No Check the location of EEPROM by referring to the schematic diagram Replace PCB 4 4 Hydro Unit EEPROM SUB PBA ...

Page 76: ...rred indoor unit No The thermistor needs to be replaced No Re start after put the connetor in the PBA Yes Does wired remocon room thermistor connector come out of the PBA Is the resistance value Deviated from the temp table significantly Yes 1 How to check After putting out the thermistor from the PBA Measure its resistance value B W two terminal Re start after replacing PBA Temperature C Resistan...

Page 77: ...k Flow S W needs to be replaced Is it OPEN Yes Check water pump operates properly Does flow S W connector come out of the PBA Yes After putting out the connector F S from the PBA Measure its status is OPEN or SHORT Re start after replacing PBA No Check water flow rate Is it proper Yes No Change water flow rate to proper level Water pump needs to be replaced No No E911 Water pump ON Flow S W off Wa...

Page 78: ...he connetor in the PBA Yes 1 How to check Flow S W needs to be replaced Yes Is it short No Measure status of PBA is OPEN or SHORT Does flow S W connector come out of the PBA Yes After putting out the connector F S from the PBA Measure its status is OPEN or SHORT No Is it short Yes Water pump OFF Flow S W on E912 No Yes Yes Does the water flow PBA needs to be replaced Does any extra water pump inst...

Page 79: ...after replacing the PCB Restart the system after connecting to the PCB connector Temperature sensor failure replace Remove the temperature sensor connector from the PCB and measure the resistance between two terminals 4 4 5 Hydro unit temperature sensor open short Current temperature C Resistance kΩ 60 59 16 55 69 44 50 81 92 45 96 95 40 115 4 35 137 8 30 165 7 25 200 20 242 5 15 295 4 10 362 4 20...

Page 80: ...tage waveform between the lines square wave with amplitude over 0 7V as shown in the following picture 0 7V 0 7V Good Bad Check the communication cable and replace the Hydro unit unit PCB Remove the communication cable connecting the outdoor unit to Hydro unit unit and measure the signal on LINE 2 of the outdoor unit with a scope Reconnect the cable connecting the outdoor unit to the Hydro unit un...

Page 81: ...1s digit 4 Outdoor air sensor 4 10s digit 1s digit C 5 Discharge sensor 5 100s digit 10s digit 1s digit C 6 Eva in sensor MONO 6 10s digit 1s digit C 7 Inlet water sensor MONO 7 10s digit 1s digit C 8 Outlet water sensor MONO 8 10s digit 1s digit C 9 Cond sensor 9 10s digit 1s digit C 10 Current A 10s digit 1s digit First decimal A 11 Fan RPM B 1000s digit 100s digit 10s digit rpm 12 Target discha...

Page 82: ...AIN OLP Sensor Error Check OLP sensor Open Short E320 9 MAIN Detection of Outdoor Freezing when Comp Stop Check Outdoor Cond E403 10 MAIN Protection of Outdoor Overload when Comp Stop Check Comp when it start E404 11 MAIN Discharge temperature of a compressor in an outdoor unit is overheated E416 12 MAIN Outdoor EEV Open error Check EEV E419 13 MAIN Miss wiring error at 3Phase power source line On...

Page 83: ...INVERTER PFC Overload Error Check Outdoor Inverter PBA E484 31 MAIN Input current sensor error E485 32 MAIN INVERTER IPM is over heated Check Outdoor Inverter PBA E500 33 MAIN GAS Leak error Check indoor and outdoor unit model E554 34 MAIN Water inlet temperature sensor error Check Water inlet sensor E901 35 MAIN Water outlet temperature sensor error Check Water outlet sensor E903 36 MAIN Refriqer...

Page 84: ...Bad Check the communication cable and exchange the Hydro Unit PCB Remove the communication cable connecting the outdoor unit to indoor unit and measure the signal on LINE 2 of the outdoor unit with a scope Reconnect the cable connecting the outdoor unit to the indoor unit and restart the unit If the communication still doesn t work replace the comm kit PCB and Check the communication cable in each...

Page 85: ... between MAIN PBA and INVERTER PBA 2 Is the power cable connected correctly 2 Check procedure Does the communication error occur Yes No Normal operation Is the communication power cable connected properly between MAIN PBA and INVERTER PBA Yes Connect the connector right position Exchange MAIN PBA INVERTER PBA in order of mention No CN305 in MAIN PBA CN31 in INVERTER PBA 4 6 2 ...

Page 86: ...condition Check the sensor cable and connector Does the value of resistance satisfy the each temperature condition Yes No Exchange the temperature sensor Power on Yes Is the wire of sensor broken or is there any poor contact Yes No the temperature sensor CN43 in MAIN PBA Pin no Temp sensor Error code 1 2 Outdoor E221 3 4 Condenser E231 5 6 Discharge E251 7 8 OLP E320 Error code for each temperatur...

Page 87: ...oken Is each resistance of FAN cable housing normal Resistance of FAN cable housing at the normal temperature 10 C 30 C wire pin number Resistance Remark RED BLACK 1 3 over 1MΩ 300V motor power WHITE BLACK 4 3 1KΩ 2KΩ 15V control power YELLOW BLACK 5 3 200KΩ 300KΩ control BLUE BLACK 6 3 10KΩ 50KΩ pulse ORANGE BLACK 7 3 10KΩ 50KΩ reverse Mount each Fan housing to PCB socket and turn on the power Fo...

Page 88: ...s No No Cont Exchange INVERTER PCB Exchange the FAN motor Is the Pin voltage 6 3 of CN90 and 91 changed high 4 5V and low 0 1V in case of making manual rotation slowly Is the Pin voltage 7 3 of CN90 and 91 low 0 1V in normal rotation Exchange INVERTER PCB 4 8 Troubleshooting ...

Page 89: ...ration Is the value of resistance between each phase for compressor smaller than 2Ω Yes No 3 Is the resistance normal between each phase for compressor Exchange the compressor Is the value of resistance megaΩ between compressor and outdoor unit body Yes No Yes No Check the wire of compressor Compressor starting error E461 Compressor wire missing error E467 U V V W W U Exchange the compressor Is th...

Page 90: ...tacle Yes No 3 Does the fan of outdoor unit work normally Does the compressor work normal Yes No Are the service valves fully opened Yes No Open the service valves Primary current trip error E462 Over current trip PFC over current error E463 Exchange the compressor 4 Is there any obstacle around indoor and outdoor unit Is the indoor unit installed well according to installation manual Reinstall af...

Page 91: ...obstacle Yes No 3 Is the connection of compressor correctly Are the service valves fully opened Yes No Open the service valves 4 Is there any obstacle around indoor and outdoor unit Is the indoor unit installed well according to installation manual Reinstall after remove the obstacle Is the wire of compressor connected correctly Yes No Check the wire of compressor Is the value of resistance betwee...

Page 92: ...r e v o e l u d o m T B G I M P I Yes No Are the position and measured value of temperature sensor normal reposition the sensor reposition the sensor cont Is the value of resistance megaΩ between compressor and outdoor unit body Yes No Exchange the compressor Exchange INVERTER PCB ...

Page 93: ...wer connected correctly 2 Check procedure Is the power cable connected correctly Yes No Connect the power cable Yes No Check whether a fuse has blown Yes No Exchange the fuse Is the reactor connected correctly Check the connection of reactor Does the error occur frequently Yes No Exchange INVERTER PCB Check the input power AC 230V 15 4 6 8 ...

Page 94: ...rror occur Yes No Normal operation Yes No Are the service valves fully opened Yes No Open the service valves Is the evaporator sensor of indoor unit connected correctly Yes No Connect the sensor s connector Yes No Charge refrigerant Is the value of resistance between each phase for compressor smaller than 2Ω Exchange the compressor U V V W W U Is refrigerant charged Exchange INVERTER PCB 4 6 9 ...

Page 95: ... the Check the outdoor temperature E441 Cooling operation is not available since the outdoor air temperature is lower than 15 C E465 Compressor over load error Compressor is overloaded Please check same as E461 and check compressor when it starts E468 Current sensor error Exchange INVERTER PBA E471 Outdoor EEPROM error EEPROM date is wrong Exchange EEPROM or MAIN PBA This error don t occur in EMF ...

Page 96: ...tance value of 4 WAY valve coil Go to the next page 4 WAY valve main body error Attach the sensor correctly Over shortage of the refrigerant Connect the connecter correctly 4 WAY valve coil error Exchange the outdoor PCB No Yes Yes Yes OK Yes No No No NG No Is much frost in the indoor heat exchanger Does the 4 WAY valve operate normally Is the outdoor air sensor and outdoor heat exchanger attached...

Page 97: ...ge of DC300V apply to the connector of outdoor fan during the operation of outdoor unit The over shortage of refrigerant t Capacity Load estimation error Connect the connector Outdoor fan error Check the motor wire Exchange the out PCB EEV coil error Connect the connector Is much frost in the heat exchanger Is much frost in the heat exchanger Outdoor PCB error EEV main body error No No NG No Yes N...

Page 98: ...e input power No Is the outdoor unit power supply N R N S N T 220Vac Yes Check connection of the outdoor unit terminal block No Is the outdoor unit power voltage L N 220Vac Yes Check the connection wires and connectors of the indoor and outdoor units No Is the indoor unit power supply voltage L N 220Vac Yes Exchange the wired remote controller No Does the air conditioner operate when pressing ON O...

Page 99: ...ed correctly CN39 MAIN PCB CN31 INVERTER PCB Is the FUSE on INVERTER PCB blown Check and correct the wire or socket connection Check Fuses listed blow 3 FUSES in EMI PCB 1 FUSE in MAIN PCB No Is there miss connection of power and communication wire between indoor and outdoor Correct the cable wiring between indoor and outdoor Check F1 F2 communication line wiring CN50 MAIN PCB Check and correct th...

Page 100: ...94 Samsung Electronics 5 PCB Diagram 5 1 Hydro unit This Document can not be used without Samsung s authorization 23 21 20 19 18 17 16 15 14 13 12 11 10 8 7 6 5 4 3 2 1 ...

Page 101: ... TB C F1 F2 DC12V GND F3 F4 DAPC 2009 6P BLK 10 CNS041 FLOW SWITCH YW396 02V BLU 11 CNS042 WATER TANK SMW250 02 YEL 12 CNS046 SMART GRID SMW250 02 RED 13 CNS063 EEV SMW250 06 BLU 14 CNS044 ROOM SMW250 02 WHT 15 CNS045 MIXING SENSOR SMW250 02 BLU 16 CNS047 HEATER SMW250 02 BLK 17 CNS043 HEATER EVA OUT EVA IN WATER OUT WATER IN SMW250 10 WHT 18 CNS201 SUB_LED SMW200 07 WHT 19 CNS2 FR_CONTROL AKZ350 ...

Page 102: ...amsung Electronics This Document can not be used without Samsung s authorization 22 23 24 25 26 28 27 9 11 10 13 15 14 12 16 19 20 17 18 1 2 3 7 8 4 6 5 21 29 30 31 5 2 Tank Integrated Hydro Unit Hydro Unit ...

Page 103: ...OR SMW250 02 BLK 14 CN5045 MIXING VALVE SENSOR SMW250 02 BLU 15 CNS044 ROOM SENSOR SMW250 02 WHT 16 CNS202 F1 F2 GND DC12V SMW200 04 WHT 17 CNS012 DC12V YW396 02V BLU 18 CNS042 WATER TANK SENSOR SMW250 02 YEL 19 CNS304 F3 F4 YW396 02V RED 20 CNS063 EEV SMW250 06 BLU 21 CNS057 FLOW SENSOR SMW250 04 WHT 22 CNS046 PV SIGNAL SMART GRID BR 7623C 2P BLK 23 CNS808 DC FAN SMW250 03 YEL 24 CNS081 ERROR COM...

Page 104: ... Electronics 5 3 Outdoor Unit MAIN PCB AE090 120 140 160MXTPEH EU AE090 120 140 160MXTPGH EU This Document can not be used without Samsung s authorization 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 21 22 20 19 ...

Page 105: ... SMW250 05 BLU 8 CN12 DC12V YW396 02V BLU 9 CN406 SUCTION D_TUBE SMW250 04 YEL 10 CN001 EXTERNAL CTRL SMW250 02 BLU 11 CN802 EEV1 SMW250 06 BLU 12 CN306 DOWNLOAD YDW200 20 BLK 13 CN403 OUT COND DISCHARGE OLP SMW250 08 WHT 14 CN704 A2A VALVE YW396 03AV BLK 15 CN702 4WAY VALVE YW396 03AV YEL 16 CN701 HOTGAS YW396 03AV RED 17 CN101 AC POWER YW396 03AV WHT 18 CN806 EEPROM B7P MQ WHT 19 CN304 DRED DAPC...

Page 106: ...on 1 CN901 FAN1 YW396 06V WHT 2 CN911 FAN2 YW396 06V WHT 3 CN401 COMP U YTR250 4 CN402 COMP V YTR250 5 CN403 COMP W YTR250 6 REACTOR_A2 REACTOR_A2 YTR250 7 REACTOR_A1 REACTOR_A1 YTR250 8 REACTOR_B2 REACTOR_B2 YTR250 9 REACTOR_B1 REACTOR_B1 YTR250 10 N_ AC POWER OT 048 11 L_ AC POWER OT 048 12 CN551 DOWNLOAD YDW200 20 BLK 13 CN351 COMM MAIN SMW250 06 WHT ...

Page 107: ...cal Function Description 1 CN901 FAN1 YW396 06V WHT 2 CN911 FAN2 YW396 06V WHT 3 CN401 COMP 42819 3213 BLK 4 REACTOR_A2 REACTOR_A2 YTR250 5 REACTOR_A1 REACTOR_A1 YTR250 6 REACTOR_B2 REACTOR_B2 YTR250 7 REACTOR_B1 REACTOR_B1 YTR250 8 N_ AC POWER OT 048 9 L_ AC POWER OT 048 10 CN551 DOWNLOAD YDW200 20 BLK 11 CN351 COMM MAIN SMW250 06 WHT ...

Page 108: ...ng s authorization No Local Function Description 1 CN351 COMM MAIN SMW250 06 WHT 2 CN400 COMP 42819 3213 BLK 3 CN101 REACTOR HLW1005 02 BLK 4 CN102 R IN YTR250 5 CN103 S IN YTR250 6 CN104 T IN YTR250 7 CN150 AC POWER YW396 03AV WHT 8 CN551 DOWNLOAD YDW200 20 BLK 9 CN901 FAN2 YW396 06V WHT 10 CN900 FAN1 YW396 06V WHT ...

Page 109: ...0 160MXTPEH EU This Document can not be used without Samsung s authorization No Local Function Description 1 L1 AC POWER OT 048 2 EARTH EARTH YEL GRN WIRE 3 L AC POWER BRN WIRE 4 N AC POWER SKY BLU WIRE 5 N1 AC POWER OT 048 6 CN01 AC POWER YW396 03AV WHT ...

Page 110: ...ung s authorization No Local Function Description 1 EARTH EARTH YEL GRN WIRE 2 R IN R IN WHT WIRE 3 S IN S IN BRN WIRE 4 T IN T IN BLK WIRE 5 N IN N IN SKY BLU WIRE 6 N INV N INV SKY BLU WIRE 7 T INV T INV BRN WIRE 8 T OUT T OUT YTR250 9 S OUT S OUT YTR250 10 R OUT R OUT YTR250 11 CN01 AC POWER YW396 03AV WHT ...

Page 111: ...PCB Diagram Samsung Electronics 105 INVERTER PCB AE044 060MXTPEH EU This Document can not be used without Samsung s authorization 16 17 18 19 26 25 30 20 21 22 23 24 27 28 29 31 ...

Page 112: ...00 10 WHT 13 CN204 DRED SMW250 05 WHT 14 CN051 REACTOR YTR250 15 CN052 REACTOR YTR250 16 CN150 SMPS POWER YW396 03AV BLK 17 CN002 AC POWER YTR250 18 CN003 EARTH GP881205 19 CN001 AC POWER YTR250 20 CN241 HOTGAS YW396 03AV RED 21 CN030 4WAY YW396 03AV WHT 22 CN243 A2A VALVE YW396 03AV YEL 23 CN242 BASE HEATER YW396 03AV BLU 24 CN301 COMM YW396 02V RED 25 CN205 SUB PBA SMW200 05 BLK 26 CN251 OUT DIS...

Page 113: ...ECTOR SMW250 03 WHT 2 CN518 DC POWER SMW200 05 BLK 3 CN502 MAIN SUB SIGNAL SMW200 10 BLK 4 CN511 DC12V YW396 02V BLU 5 CN501 MAIN SUB SIGNAL SMW200 10 BLU 6 CN01 SOLUTION_COMM AKZ350 GRN SUB DISPLAY PCB AE044 060MXTPEH EU This Document can not be used without Samsung s authorization ...

Page 114: ...108 Samsung Electronics 6 Wiring Diagram 6 1 Hydro unit 6 1 1 1Phase Model This Document can not be used without Samsung s authorization ...

Page 115: ...Samsung Electronics 109 This Document can not be used without Samsung s authorization 6 1 2 3Phase Model ...

Page 116: ...110 Samsung Electronics 6 2 Outdoor Unit 1Phase AE044 066MXTPEH This Document can not be used without Samsung s authorization ...

Page 117: ...Wiring Diagram Samsung Electronics 111 1Phase AE090 120 160MXTPEH This Document can not be used without Samsung s authorization ...

Page 118: ...Wiring Diagram 112 Samsung Electronics 3Phase AE090 120 160MXTPGH This Document can not be used without Samsung s authorization ...

Page 119: ...Wiring Diagram Samsung Electronics 113 This Document can not be used without Samsung s authorization 6 3 Tank Integrated Hydro Unit ...

Page 120: ...ump UPM3 Water Out 1 Water In 1 Hydro Unit EV Expansion Vessel 8L 1bar HV Heater Vessel 2 2 kW Manometer Strainer STS304 Mesh 30 EEV EDM Φ3 2 PHE B3 030 072 Flow Switch Min 7LPM Teva_in Teva_out 1 4 5 8 E Water Pump 1 4 3 8 1 2 5 8 3 4 BSPP 1 1 4 냉방 기준 냉매 흐름 냉방 난방 물 흐름 Cooling mode Heating mode Water flow ...

Page 121: ...3 Water Out 1 Water In 1 Hydro Unit EV Expansion Vessel 8L 1bar HV Heater Vessel 2 4 kW Manometer Strainer STS304 Mesh 30 EEV EDM Φ4 0 PHE B3 030 072 Flow Switch Min 12LPM Teva_in Teva_out 3 8 5 8 E 1 4 3 8 1 2 5 8 3 4 BSPP 1 1 4 냉방 기준 냉매 흐름 냉방 난방 물 흐름 Water Pump Cooling mode Heating mode Water flow ...

Page 122: ... adequately It might result in malfunctions Flushing unit o 3 G3 KIT 3 Way V V Backup heater 2kW PWM Pump HX_PHE Expansion Vessel 8L Flow sensor Pressure Relief v v Air Vent Manometer Water in Water out Temperature pressure relief valve Service ports for ﬂushing purgi Field supply pa Service ports for ﬂushing purg T_tank Drain Tundish T_w3 T_w2 T_w1 T_eva out T_eva in Booster heater 3kW Check and ...

Page 123: ...V_4W T_D T_S T_CO T_CT T_A SV_ G SV_ L A2W s SV_ G A2A Rotary Comp UG4TH8200 FE4 4Way v v SHF 7H Main EEV EDM Φ3 2 3 8 5 8 5 8 FDF 2A FDF 11A D C S E Ass y Cond Φ8 2열36단 G Fin 1 5 L805 8 PASS 6 6 AC Accum 1 850 1 500 cc s PT_C 1 4 3 8 1 2 5 8 3 4 BSPP 1 1 4 냉방 기준 냉매 흐름 냉방 난방 물 흐름 Cooling mode Heating mode Water flow Heat exchanger ...

Page 124: ...T_ L T_CT T_A SV_ G SV_ L A2W E IC s SV_ G A2A Rotary Comp UG8TH8265F X G8T300FUCJ U 4Way v v SHF 11H Main EEV EDM Φ4 0 EVI EEV DPF Q 1 3C 3 8 5 8 5 8 FDF 2A FDF 11A D C S E Ass y Cond Φ7W 2열46단 Louver 1 7 L950 PASS 8 8 AC PT_C s Accum 1 850 1 500 cc 1 4 3 8 1 2 5 8 3 4 BSPP 1 1 4 냉방 기준 냉매 흐름 냉방 난방 물 흐름 Cooling mode Heating mode Water flow Heat exchanger ...

Page 125: ..._D T_S T_CO T_ L T_CT T_A SV_ G SV_ L OFM2 A2W s E IC s SV_ G A2A Rotary Comp UG5TK1450F JX Accum 3 000cc 4Way v v SHF 20D Main EEV EDM Φ6 4 EVI EEV DPF Q 1 3C 3 8 5 8 5 8 FDF 2A FDF 13A Φ1 2x1 200 D C S E Ass y Cond Φ8 2열66단 G FIN 1 5 L950 PASS 8 8 PT_C 1 4 3 8 1 2 5 8 3 4 BSPP 1 1 4 냉방 기준 냉매 흐름 냉방 난방 물 흐름 Cooling mode Heating mode Water flow Heat exchanger ...

Page 126: ...e1 Y E Capacity Feature 1 W 40 WATT 100 200 Liter 50 WATT 100 260 Liter 60 WATT 100 80 WATT 100 90 WATT 100 120 WATT 100 140 WATT 100 160 WATT 100 Series version D STANDRAD STANDARDTANK S SPLIT M Mono T TDM Feature 1 Y Indoor Unit HYDRO UNIT Wall mounted W Indoor Unit Tank Integrated Hydro Unit E Outdoor Unit Split Y Outdoor Unit Mono T Outdoor Unit MULTI N M D E H Y Power E E 220 240V 50Hz 1Ø G G...

Page 127: ...icable International and or domestic law Samsung Electronics Co Ltd Feb 2020 Printed in Korea Code No AC 00263E_1 GSPN Global Service Partner Network Area Web Site Eurpoe CIS Mideast Africa gspn1 samsungcsportal com Asia gspn2 samsungcsportal com North Latin America gspn3 samsungcsportal com China china samsungportal com ...

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