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1

Design and principle of
operation

The device combines a Type 2488 Flow Reg-
ulator with a force-locking Type 5824 Actua-
tor or a force-locking Type 5825 Electric Ac-
tuator with fail-safe action. The electric actu-
ator is attached to the regulator by means of
the adapter and allows also the temperature
to be controlled by changing the position of
the orifice (restriction) in response to the con-
trol signal received from an electric control
device.

The medium flows through the valve in the
direction indicated by the arrow on the valve
body. The flow rate depends on the area re-
leased by the valve plug (3) and the adjust-
able orifice (8.5).

The integral positioning spring (5) determines
the upper differential pressure (0.2 bar).

The high pressure upstream of the orifice is
transmitted to the high-pressure side of the
diaphragm actuator through the control line
(7). The low pressure downstream of the ori-
fice acts on the low-pressure side of the oper-
ating diaphragm (6.1) via a hole in the valve
plug. The differential pressure generated by
the orifice (special differential pressure) is
converted into a positioning force by the op-
erating diaphragm. This force is used to po-
sition the valve plug against the force of the
positioning spring (5).

2

Installation

2.1

Mounting position

Install the regulator in a horizontal pipeline.
Make sure the direction of flow corresponds
with the arrow on the valve body. Place the
electric actuator on top of the valve body.

In cases where the control valve is to be insu-
lated, do not insulate the actuator and cou-
pling nut as well.
Make sure that the permissible ambient tem-
perature is not exceeded especially at the ac-
tuator stem (10.1). If necessary, use an ex-
tension piece (intermediate insulating piece,
order no. 1990-1712). Refer to section 8.
The maximum distance up to the top of the
valve body that can be insulated can be ex-
tended to approx. 25 mm.

Note!

Observe the instructions for the electric actu-
ator specified in EB 5824 EN.
Types 5824-10/-11 and 5825-10/-11 Elec-
tric Actuators with a 7.5 mm rated travel are
used for valves in sizes DN 15 to 25.
Types 5824-20 and 5825-20 Electric Actua-
tors with 12 mm rated travel are required for
valves in nominal sizes DN 32 to 50.

2.2

Strainer

Install a strainer (e.g. SAMSON Type 1 NI)
upstream of the valve to prevent sealing par-
ticles, weld spatter, pipe scale, and other im-
purities carried along by the process medium
from impairing the proper operation, espe-
cially the tight shut-off of the valve.

4

EB 3135-1 EN

Design and principle of operation

Summary of Contents for Type 2488

Page 1: ...Flow Regulators with Electric Actuator Type 2488 5824 and Type 2488 5825 Mounting and Operating Instructions EB 3135 1 EN Edition June 2008 Fig 1 Type 2488 5824 Flow Regulator with Electric Actuator...

Page 2: ...g or replacing the plug 9 4 3 Replacing the diaphragm 9 5 Nameplate 9 6 Troubleshooting 10 7 Customer inquiries 10 8 Dimensions and weights 11 2 EB 3135 1 EN Contents Note Non electric actuators and c...

Page 3: ...ified in the order Note that the manufacturer does not assume any responsibility for damage caused by external forces or any other external factors Take appropriate safety precautions to prevent hazar...

Page 4: ...d to po sition the valve plug against the force of the positioning spring 5 2 Installation 2 1 Mounting position Install the regulator in a horizontal pipeline Make sure the direction of flow correspo...

Page 5: ...diaphragm 6 2 Screws 7 Control line 8 Adapter 8 1 Orifice stem 8 2 Set point adjuster 8 3 Adjustment screw 8 4 Lead sealed hole 8 5 Orifice restriction 10 Electric actuator 10 1 Actuator stem 10 2 Cou...

Page 6: ...n the section of the plant equipped with a regula tor prevent the diaphragm actuator from be ing damaged by the test pressure by using a test pressure which does not exceed the max imum permissible di...

Page 7: ...tion Fig 3 Diagram for adjusting the flow rate 0 3 4 5 5 6 10 12 0 9 4 3 2 DN 32 to 50 DN 15 to 25 6 7 11 0 01 0 05 0 1 0 5 1 5 10 1 0 2 3 4 5 6 7 8 DN 15 Kvs 32 40 50 V m3 h 0 02 0 03 0 2 0 3 2 3 4 1...

Page 8: ...lar inter vals to avoid possible malfunctions If the valve does not close tightly this may be caused by a dirty seat and plug or due to natural wear If the flow rate deviates considerably from the adj...

Page 9: ...new one 6 To reassemble proceed in reverse order Observe the tightening torques specified in the table in Fig 2 4 3 Replacing the diaphragm 1 Unscrew the coupling nut and remove the actuator from the...

Page 10: ...ctive Replace diaphragm section 4 3 or return device for repair Control line blocked Remove and clean control line Flow set point not reached Incorrect set point range selected Check set point range a...

Page 11: ...ion with threaded ends male thread Length L2 129 144 159 180 196 228 Male thread A G G G 1 G 1 G 1 G 2 Weight approx kg 3 0 3 1 3 2 4 4 6 9 7 4 Special version with flanges PN 16 25 or version with fl...

Page 12: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 Internet http www samson de EB 3135 1 EN S Z 2008 06...

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